Abstract: The present invention relates to a method of forming shaped articles having a continuous phase of an oriented thermoplastic polymer containing cross-linked polymer microbeads at least partially bordered by void space. The thermoplastic polymer in molten form is mixed with a plurality of the crosslinked polymer microbeads, and the mixture is then formed into a shaped article. The article is stretched in at least one direction to orient it. The orienting conditions and the character and quantity of crosslinked polymer microbeads is effective to form voids in the article at least bordering the microbeads on sides thereof in the direction(s) of orientation.

Abstract: Melt fabrication, with precompounding, of a plurality of thermoplastic resins, is provided by use of a screw having a dispersion section in such machines as injection molding machines. The minor resin component can be an elastomer, which toughens the resin's major component. This effect is improved by increasing back pressure on the screw used in the injection molding machine, to extend the screw rotation and thus shear time accomplished by the dispersion section.

Abstract: Melt fabrication, without precompounding, of a composition comprising a thermoplastic resin, an acid containing ethylene copolymer and a polymeric grafting agent, is provided by (1) bringing the molten components of the composition together for the first time, (2) intermittently shearing the components, preferably in an injection molding machine or a blow molding machine having a screw with a shearing section, and (3) intermittently fabricating in one-step the sheared molten composition into articles of pre-determined shape. The thermoplastic resin is less than 50 volume percent and is at least one continuous phase in the composition. The process is improved by increasing back pressure on the screw used in the injection molding machine, to extend the screw rotation and shear time.

Abstract: A method of making a shaped thermoplastic article includes the following steps: mixing plastic filler particles of a maximum size of 0.7 mm to a thermoplastic material in a maximum percentage of about 15 weight percent for affecting a surface roughness of the article; processing the mixture resulting from the mixing step to obtain the shaped thermoplastic article; and maintaining the temperature of the mixture during the performance of the mixing and processing steps at a level below the melting temperature of the plastic filler particles.

Abstract: An improved adjustable diehead assembly for mounting on a plastic extrusion machine is described. A discharge orifice for a parison of plastic is formed by a mandrel and annular member. The annular member is moveable by a holder assembly perpendicular to axis of the mandrel to adjust the orifice. The holder assembly includes cams which act upon the opposed sections of the outside surface of the annular member to adjust the orifice when first and second screws are tightened. A third screw acts upon the annular member to adjust the orifice. The screws are mounted on a front part of the holder assembly on the diehead to allow adjustment of the orifice even when the extrusion machine is operating.

Abstract: A process of blow molding, and compositions useful in the process. The articles are blow molded from compositions formed from thermoplastic polymeric material, a fluorinated olefinic polymer or copolymer and, optionally, an elastomeric impact modifier.

Abstract: Articles are blow-molded from a polyphenylene sulfide resin having a melt flow in a range of from about 1 to about 10 g/10 min., and preferably in a range of from about 4 to about 8 g/10 min. When filler materials such as mica are added, the upper end of the acceptable melt flow range is raised to about 15 g/10 min. By maintaining mold temperatures in a range of from about 250.degree. to about 400.degree. F., and preferably from about 275.degree. to about 325.degree. F., the polyphenylene sulfide material in the blow-molded article is provided with a semi-crystalline structure, and is dimensionally stable at temperatures of at least 500.degree. F. Filler materials are preferably provided in a range of from about 10 to about 20 weight percent.

Abstract: The method and apparatus for making a multi-layer plastic container with an integral handle for holding liquids and the like by enclosing a hollow parison of molten plastic which is at a blow molding temperature, pinching a portion of the hollow parison as the mold clses to form a hollow moil portion and neck portion, simultaneously pinching a portion of the hollow parison to form a hollow handle portion while leaving a portion of the parison to provide a passage from the moil poriton to the handle portion and the expanding the parison by supplying gaseous pressure to the moil portion and from the moil portion to form the container from the moil portion through the passage to form the handle.

Abstract: Carbonate polymers (PC) such as randomly branched carbonate polymers and blends thereof with linear carbonate polymers are blended with ABS polymers and MBS polymers. The ABS polymers have greater than 18% acrylonitrile and the MBS polymers have an outer polymer shell made from alkyl (meth)acrylates. This locates the MBS rubber modifier in the PC phase and the PC/ABS interphase so that higher melt elasticity is achieved and the compositions are therefore useful in blow molding and thermoforming applications.

Abstract: A process for preparing a laminar article with multiple thin, overlapping layers, includes preparing a melted heterogeneous blend of a polyolefin, an ethylene-vinyl alcohol copolymer, and a compatibilizer having a specified level of grafted cyclic anhydride groups; extending the body of the melt; and cooling the extended body to below the melting point of the polyolefin.

Abstract: The present invention is directed to a method and apparatus for extrusion blow molding polyethylene terephthalate articles. Articles produced according to this invention may be monolayer or multilayer; they may be circumferentially or biaxially oriented; and they may be heat set.

Abstract: An apparatus for producing a blow-molded article including a mold having operable die pieces and a passage through at least one of the die pieces for receiving the needle. The needle includes a tubular portion and a cutting tip atop the tubular portion. The cutting tip has three or more blades terminating into a point. The tubular portion has one or more passages communicating with a source of pressurized fluid. The needle is operated to pierce a parison. The arrowhead-tipped needle is used in a method of manufacturing a blow-molded article. A hollow parison is placed within a cavity of a mold. The mold is closed about the parison and a needle is moved to pierce the parison. The needle penetrates the parison and forms flap sections in the parison. The needle tip pushes the flap sections inwardly within the parison.

Abstract: Carbonate polymers (PC) such as randomly branched carbonate polymers, linear carbonate polymers and blends thereof are blended with ABS polymers and acrylonitrile-styrene-acrylate rubber (ASA) polymers as impact modifiers. The ABS polymers have greater than 18% acrylonitrile. The ASA impact modifier is in the PC and the ABS resin interphases so that higher melt elasticity is achieved.

Abstract: A multilayer mold for use in blow molding parts within short cycle times is provided. The multilayer mold has a hard skin layer, an insulating layer and a base containing cooling means. The transient temperature increase of the skin layer of the mold as a hot parison contacts the mold is used to produce smooth surfaces on parts since the skin layer remains hot during parison inflation.

Abstract: A hollow synthetic resin product manufacturing apparatus with an extruder having an extruding head for extruding a parison and a mold formed of lower and upper molding portions respectively having grooves, a cutter for cutting the parison extruded from the extruding head into a specified length, a robot having a hand for holding the parison at one point of the parison, and a control unit for moving the hand holding the above portion of the parison so that the parison be accommodated in the groove of the lower molding portion.

Abstract: Apparatus and a related process for blow molding an ultra thin plastic film bag in which sufficient heat is generated in the process to form an effective heat seal or weld along an edge of the bag. The blow mold halves are provided with laterally aligned, outwardly extending projections intermediate upper and lower edges of vertical parting wall surfaces of the mold halves. The projections and cavities formed above and below the projections are configured so that the temperature of the plastic during blow molding and pinch off above the melting point of the plastic to heat seal an edge of the bag. The invention also provides an ultra thin film plastic bag formed with a heat sealed bottom seam.

Abstract: A method for providing a dust-proof boot for a protruding equipment shaft of the type including a pair of spaced apart annular grooves. The boot includes an expandable central belly portion, a pair of restricted diameter attachment ring portions adapted to be received in the shaft grooves, and a pair of connecting portions connecting the attachment ring portions to the belly portion. It is formed by first forming a parison on a male die. The parison includes preformed attachment ring portions and connecting portions, at least one of which includes an inwardly protruding annular ridge member which is received in a mating recess in the die. The parison and the male die are inserted into a female blow-molding, die, with the preformed attachment ring portions and connecting portions caught and supported between the male and female dies.

Abstract: A method is described for stretch blow-moulding thermoplastics bottles (50) from heated parisons of thermoplastics material such as polypropylene. The parisons are severed from thermoplastics sticks (51) each of which is formed of several, e.g. five, parison lengths. The sticks are severed from the leading end of a continuously extended thermplastics tube, and are individually heated in an oven to orientation temperature. After heating, the sticks are presented for severance as successive groups of associated sticks which are advanced longitudinally one parison length at a time while disposed in parallel, laterally aligned relation. The bottles are formed by repeated stretch blow-moulding operations upon the groups of parisons so produced.

Abstract: The present invention is directed to an apparatus for extrusion blow molding polyethylene terephthalate articles. Articles produced according to this invention may be monolayer or multilayer; they may be circumferentially or biaxially oriented; and they may be heat set.

Abstract: A metallic, gold colored composition comprising an olefin polymer, a mica-based gold pigment, a mica-based bronze pigment, carbon black, and optionally, a yellow pigment is provided. Additionally, a process to produce a glossy, metallic, gold colored polyolefin product in a grit blasted mold is provided.

Abstract: Disclosed is a method of making shaped articles including a continuous polyester phase having dispersed therein microbeads of cellulose acetate which are at least partially bordered by void space, the microbeads of cellulose acetate being present in an amount of about 10-30% by weight based on the weight of said polyester, said void space occupying about 2-50% by volume of said shaped article. Articles made by this method have excellent physical properties, especially optical properties, and are useful in such applications as paper substitutes, for example.

Abstract: A pinch-off clamp 20, built into a top 12 of a hollow core 11 within a blow molding machine 10, has jaws 21 and 22 that open to receive a leading end 18 of a parison 15, which descends into the hollow core. Then jaws 21 and 22 close together to pinch off and hold a leading region of parison 15 at top of core 11. Once parison 15 is pinched off and held closed, it can be ballooned and draped over core 11 and then blown into a double-walled box formed between the core and cavity mold parts closed around the core.

Abstract: A blow molding parison (10) being draped around a generally rectangular mold part (12) is spread from its extruded cylindrical shape into a generally rectangular shape (14), as it descends from an extrusion head (11). Before the open bottom (20) of the parison reaches a clamp (25) on the mold part, a jet of air is blown downward through the open bottom to draw in the parison's side and end regions (21 and 22 respectively). This reduces the size of parison (10) and helps it fit within the clamp and also forms the end regions (22) of the parison into a pair of opposed pleats (23) extending inward from the ends of the pinch-off line when clamp (25) closes. Further descending of the parison unfolds the pleats into gussets (24) extending toward corner regions (27) of mold part (12) so that the parison can drape around the mold part corners.

Abstract: A method for producing thermoplastic tubular containers having a tubular wall section, open neck, and integral sealed bottom where a thermoplastic disc, is sealed to the inner wall of the tubular wall section, and the disc, while in a moldable state, is formed into a bottom wall by application of either a vacuum to the exterior surface of the disc or a fluid pressure to the interior of the tubular wall section, or both, to mold the disc in a mold cavity to a desired shape. A supporting sleeve surrounds the tubular wall section during application of the fluid pressure. Thermoplastic containers can be formed from a single thermoplastic material or from laminates, such as a laminate material containing an oxygen impermeable layer.

Abstract: Apparatus for blow molding plastic containers with a longitudinal view stripe of a transparent resin in the side wall for visually monitoring the level of the contents of the container. The apparatus includes a plurality of die heads each of which includes a mandrel sleeve having a diverter for directing the flow of a pigmented resin around the mandrel sleeve to form a tubular parison, and for inserting a longitudinal stripe of a clear resin into the pigmented resin. The container mold halves are positioned relative to the parison such that the view stripe is located on the parting line of the mold halves such that the length of the view stripe along the top and bottom walls of the container is controlled.

Abstract: A preformed arrangement is suspended in a blow molding die by one or more suspension lines. A parison is formed about the arrangement and then pressed into contact with the same so that as the vessel is formed the arrangement and the suspension line or lines becomes connected and/or integral with the shell of the vessel.

Abstract: On the sizing unit of a blow molding machine, one or more blow mandrels are mounted in blow mandrel holders and are centered in sizing plate openings. To obtain faster and more accurate centering, the blow mandrel holder has independently adjustable sleeve and flange parts. The sleeve adjusts axial location while the flange fixes radial location. Conical mandrel tips and sizing plate openings facilitate rapid alignment as the blow mandrels are lowered.

Abstract: When blow molding elongated serpentine tubes or similar articles, loading of the mold cavity with the parison can present a problem. The parison can stick against the wall of the mold cavity. Moreover, a large diameter parison must be used, i.e. the parison must have a diameter equal to the total width dimension of the article, and consequently a large volume of flash is produced. The flash must be trimmed and recycled. In order to avoid these problems, inserts are placed in the mold to define portions of the mold cavity, particulary at corners. Air under pressure is fed into passages in the outer surfaces of the inserts and discharged through small orifices in such inserts against the parison to guide and drive the latter fully into the mold cavity. A vacuum can also be applied to the end of the cavity remote from the parison entry point for drawing the parison into the mold.

Abstract: A double-walled plastic box 20 is molded from a single parison 50 in an unlimited depth by closing the bottom of parison 50 and draping it downwardly over a core 60 so that a leading part of the parison forms an inside wall of the box and a following part of the parison forms an outside wall of the box. After parison 50 is draped over core 60, outer mold parts 61 close around the core and the draped parison; and the box is blown in a cavity between the core and the outer mold parts. The parison can be ballooned while draping down over the core to enlarge the parison to stand out from and surround the core, which can be raised during the draping process. Parison 50 can also be deballooned after draping to stay within the confines of outer mold parts 61 while core 60 raises and while the outer mold parts close.

Abstract: Plastic cartridge for packaging sealants is made by blow molding an extruded parison into a metal mold with a cavity whose interior diameter gradually increases toward the bottom in correspondence with the variation in thickness between the top and bottom of the parison, which variation in thickness results from longitudinal stretching of the extruded parison under its own weight. A plastic cartridge having equal inside top and bottom diameters is produced.

Abstract: A method for producing a blow-moulded container which is characterized by the use of a polymer composition which comprises a polymer selected from olefin polymers, olefin co-polymers and vinylchloride polymers, 20 to 55% by mass of an inorganic filler having a density in the range of 2 to 3 g/cc and an average particle size of less than 50 microns, and a coupling agent having a group capable of bonding to the surface of the filler and an organic filler segment.

Abstract: In the production of explosive or detonating cords which are covered with plastic, a preliminary cord, which contains the explosive substance, is guided through the opening of an extrusion nozzle and is injection molded with plastic. Measuring sensors in the supply duct for the plastic monitor the temperature and/or the pressure in the supply duct. If permissible limit values are exceeded, a die piece and a spindle sleeve of the arrangement are driven out from a stationary block in opposite directions. The spindle sleeve divided in the lengthwise direction is separated by auxiliary drives from the cord. A plug is withdrawn from the wall of the supply duct by means of a further auxiliary drive in order to relieve pressure stressing. In addition, the preliminary cord is withdrawn from the danger region by reversal arrangment. Furthermore, when the protection arrangment is in the release state an additional cooling takes place.

Abstract: A double-walled plastic box 20 is molded from a single parison 50 in an unlimited depth by closing and holding a bottom region of the parison at the bottom of a cavity 30, bringing together parts of a core 40 above the cavity to close off an upper region of the parison, moving the core, the cavity, or both vertically to position the core within the cavity and invert the parison so that a lower region of the parison forms an outside wall of the box against an inside surface of the cavity and an upper region of the parison forms an inside wall of the box against an outer surface of the core. The parison is then blown into a double-walled box 20 in the shape of an enclosed space between the cavity and the core.

Abstract: A vertical plastic parison extruder with a relatively short vertical height and an adjustable choke between the extrusion screw and the extrusion die. The choke, in combination with a vertically moveable mandrel extending into the extrusion die, frictionally dissipates the rotational component of the moving viscous plastic between the extrusion screw and the exit of the extrusion die. The relatively short length and large diameter of the extrusion screw permits the moveable mandrel to extend through the extrusion screw and eliminates the need for lateral support of the extrusion screw and mandrel below the material feed entrance to the extrusion screw. The extrusion screw length to diameter ratio is adjusted to provide the same residence time for plasticizing the feed material as with the normally smaller diameter and longer extrusion screws.

Abstract: Plastic blow molding equipment of a type including a die housing with a tubular chamber disposed therein. The die housing includes an inner portion on the inside of the tubular chamber and an outer portion on the outside of the tubular chamber. The tubular chamber has an outlet therein. Head tooling is attached to the die housing and this head tooling has a tubular passageway therethrough of an unequal diameter throughout the length thereof. The tubular passageway in the head tooling is in communication with the outlet in the die housing. An adjusting mechanism is associated with the head tooling for forming a parison outlet of different sizes. The adjusting mechanism includes an inner section inside of the tubular passageway and an outer section on the outside of the tubular passageway.

Abstract: A blow-molding apparatus for molding hollow articles is disclosed, which comprises a base member, and a platform mounted thereon. An extruder is provided which has a nozzle located above the platform. Bearings are attached to the upper surface of the platform, and support a shaft. A mold opening/closing device is pivotable mounted on the shaft, and comprises a main body, a pair of mold halves supported by the main body, and a mold-moving unit for moving the molds toward and away from each other. The apparatus further comprises a device for rotating the mold opening/closing device around the shaft, thereby to incline the device at an angle, within a predetermined range, to the horizontal plane. Thus, both mold halves can be inclined, thereby forming an inclined cavity when they are clamped together. A parison can be supplied smoothly from the nozzle into the inclined cavity, under its own weight.

Abstract: Seamless, molded, thermoplastic articles having a laminar, multi-component composition with a heterogeneous blend of incompatible polymers--at least one as a matrix and at least one as a discontinuous phase, are manufactured by (1) heating the blend above the melting point of the highest melting polymer component, and (2) molding the melted blend to have a knit line curved through the thickness of the article resulting from such molding.

Abstract: Apparatus for the in-mold labeling of a blow-molded, thermoplastic article wherein one or more labels are tangentially attached to the outer surface of an extruded parison at a predetermined location before the parison is expanded into a finished article.

Abstract: A method and apparatus are provided for molding a container such as an ampoule with a hermetically sealed top or closure joined to the upper portion of the container with a peripheral frangible web. Main mold halves defining a cavity are provided with an inwardly projecting portion that defines an upwardly facing bearing surface and a forming edge. A mandrel is provided with at least a downwardly facing first frustoconical sealing surface and with a frustoconical engaging surface extending downwardly and inwardly from the downwardly facing first frustoconical sealing surface. The mandrel is adapted to be positioned in a length of parison extending from the main mold means to temporarily seal the parison opening during vacuum or blow forming of the container.

Abstract: A method for forming multi-directionally oriented plastic articles by shearing a thermoplastic material in a non-linear shear pattern while the material is at a temperature conducive to orientation and further processing the material by known plastic forming techniques to form an article in which the material remains oriented. More specifically, thermoplastic material is plasticized and accumulated in an amount at least sufficient to form the article, and the material is expressed under pressure from the accumulated body to and through an orifice. The material is non-linearly sheared prior to its issuance from the orifice to induce orientation stresses into the material, and, during shearing, the material is at a temperature which is conducive to orientation.

Abstract: A blow molding method comprising introducing a hot parison of a thermoplastic crystalline olefin resin into a mold cavity and blow molding it, characterized in that the blow molding is carried out under such temperature conditions that the surface temperature, T.degree.C., of the mold cavity satisfies the following expression (1),T.sub.c -T.sub.1 -.DELTA.T<T<T.sub.c +T.sub.2 (1)whereinT.sub.c is the DSC crystallizing temperature in .degree.C. of the olefin resin,T.sub.1 is 20.degree. C. when the olefin resin is a C.sub.2 olefin and 30.degree. C. when it is another olefin resin,T.sub.2 is 10.degree. C., and.DELTA.T is a corrected value in .degree.C. which is represented by the following equation (2) and holds good only when a mold having a heat insulating layer on the surface of its cavity is used,.DELTA.T=(-12.7 log 10.lambda.-15.2+25t) (2)wherein .lambda. is the heat conductivity of the heat insulating layer in cal/cm.multidot.sec.multidot..degree.C.

Abstract: A die ring for use in a blow molding apparatus is provided with depressions at the downstream end of the land to provide the parison with a longitudinally thickened rib and depressions at the upstream end of the land to counteract parison deformation caused by the downstream depressions.

Abstract: An integral hinged blow molded container having a single wall is produced by inflating a parison within a mold having a hinge forming area with a draw ratio of greater than 1 whereby the parison is reduced in thickness within the hinge forming area relative to the adjacent area. The thus formed parison is severed about a circumference adjacent the formed hinge to create a top portion and a bottom portion openable and closable about the hinge.

Abstract: A ceramic green arc tube for a metal vapor discharge lamp wherein an outer diameter of the arc discharging portion is larger than that of the end portions holding the discharging electrodes is produced by preparing a stiff plastic body consisting mainly of a ceramic material or which main component is alumina, and a binder of which main component is thermal geltinizing organic substance; forming the prepared body into a straight tubular body by means of an extruder; placing the tubular body into an inner cavity of molding die having the above described ceramic arc tube shape wherein the molding die has been previously heated; closing one end portion of the tubular body; applying a compressed fluid from another opened end portion of the tubular body into the inside of said tubular body to inflate the central portion of tubular body until contacting to the inner cavity surface of the molding die,; hardening and drying the inflated body with the heat of previously heated molding die; and ejecting the dried body

Abstract: An extrusion head for use in blow molding machines for molding parison having a single layer or wall or a plurality of layers or walls, in which a plunger is slidably interposed between a head body and a core and the plastic material is successively accumulated in an accumulation chamber defined between the extruding end of the plunger, the head body and the core so that the faster the plastic material is introduced into the extrusion head, the faster it is extruded.

Abstract: Disclosed are copolyesters which are capable of being extrusion blow molded into a variety of shapes such as, for example, bottles, films or the like. The copolyesters are derived from an acid component comprising terephthalic acid and 1,12-dodecanedioic acid, and a glycol component comprising 1,4-cyclohexanedimethanol.

Abstract: In a blow molding process in which a parison is blown with a blowing gas containing a reactive gas component capable of reacting with the inner walls of the parison, the blowing gas is removed from the resulting blown article with a purging gas and stored for reuse. The mixture of blowing and purging gases in a reserve tank or other suitable means is adjusted to a certain level of pressure and reactive gas concentration and then recycled as the blowing gas in a subsequent blow molding step. The resulting blown articles from this process have improved properties, e.g. improved impermeability against non-polar solvents when fluorine is the reactive gas.

Abstract: Disclosed is a laminated plastic container in the form of a bottle, the wall of which comprises a substrate formed of a melt-moldable plastic material, a coating layer formed on at least one surface of the substrate, said coating layer being composed of a copolymer consisting essentially of 99 to 70% by weight of vinylidene chloride and 1 to 30% by weight of at least one acrylic or methacrylic monomer and further including up to 100 parts by weight of at least one member selected from other ethylenically unsaturated monomers per 100 parts by weight of the total amount of said two monomers, said copolymer having an oxygen permeation coefficient of less than 9.times.10.sup.-14 cc.multidot.cm/cm.sup.2 .multidot.sec.multidot.cmHg as measured at a temperature of 20.degree. C. and a relative humidity of 100% and a water vapor permeability coefficient of less than 3.times.10.sup.-3 g.multidot.cm/m.sup.2 .multidot.

Abstract: A process for preparing biaxially oriented hollow shaped articles, in particular bottles of thermoplastic material, by biaxial draw- and blow-molding comprises blow-molding a preform and subsequently maintaining the thermoplastic material in close contact with the hot walls of the mold at a temperature which is in the range from about the minimum effective temperature for biaxial orientation of the thermoplastic material to about 40.degree. C. above this temperature for a period of time which is sufficient to partially reduce internal residual stresses in the hollow shaped articles. Following this partial thermo-stabilization, the hollow shaped article preferably is subjected to cooling, whereby the pressure within the article is at least partially maintained or the shaped article is cooled or allowed to shrink and subsequently subjected to a second blow-molding procedure.

Abstract: A lower mold half is horizontally placed. The top surface of the lower mold half is provided with a first groove of any desired shape, one end of which is closed with the other end having a notch for allowing air to be blown in. An upper mold half has a bottom surface which matches the top surface of the lower mold half and which is provided with a second groove corresponding in shape to said first groove. Thus, when the upper and lower mold halves are brought into contact, there is formed a mold cavity defined by the first and second grooves. A discharging unit including a nozzle for discharging a parison is disposed above the lower mold half and the nozzle is so provided that it can rotate in either direction at a variable speed. At least one of the nozzle and the lower mold half is movably provided to lay a parison in the first groove.