Abstract: The present invention provides an apparatus for producing a prepreg, for applying a coating liquid to a reinforcing fiber sheet, the apparatus including: a coating section including: a liquid pool storing the coating liquid and having a portion whose cross-sectional area decreases continuously and vertically downward, and a narrowed section having a slit-like outlet in communication with the lower end of the liquid pool; a running mechanism for allowing the reinforcing fiber sheet to run vertically downward and be introduced into the coating section; a take-up mechanism for taking up the reinforcing fiber sheet downward from the coating section; wall constituent members opposed to each other in the thickness direction of the reinforcing fiber sheet to form the narrowed section; and an external force application mechanism for applying an external force to the wall constituent members in the thickness direction of the reinforcing fiber sheet.

Abstract: A spunbond nonwoven laminate has a first spunbond nonwoven layer having crimped filaments formed by a first component on an outer surface of the filaments of the first layer consisting or substantially consisting of a polyolefin and a second component consisting or substantially consisting of a plastic having a higher melting point than the polyolefin of the first component of the filaments of the first layer. A second outermost spunbond nonwoven layer on the first layer having filaments as a cover layer and formed by a first component on an outer surface of the filaments of the second layer consisting or substantially consisting of a polyolefin, and a second component consisting or substantially consisting of a plastic having a higher melting point than the polyolefin of the first component of the filaments of the second layer.

Abstract: A method for tuning characteristics of a polyamide nanofiber nonwoven comprising the step of targeting a specific average nanofiber diameter and/or a specific relative viscosity for the polyamide nanofiber nonwoven. The specific average nanofiber diameter is within a range from 100 nm to 1000 nm and/or the specific relative viscosity is within a range from 5 to 75, e.g., from 15 to 50. The process further comprises the steps of extruding a polyamide composition having a moisture content with a pressurized gas through a fiber forming channel having a channel temperature to form the polyamide nanofiber nonwoven having the target average nanofiber diameter and/or relative viscosity and controlling the moisture content, the pressure of pressurized gas, and/or the channel temperature based on the specific average nanofiber diameter and/or the specific relative viscosity.

Abstract: Described is a self-cleaning extrusion orifice assembly including an enclosure, a cylindrical body inserted into the enclosure and terminated by an extrusion orifice. The self-cleaning extrusion orifice assembly is operated by a pressurized air flow. The pressurized air flow flushes surfaces of some elements of self-cleaning extrusion orifice assembly removing debris that could be deposited on these surfaces. In addition, some elements of self-cleaning extrusion orifice assembly are configured to scrape extrusion process debris from the same surfaces.

Abstract: The invention relates to a method for making a spunbonded high loft nonwoven web comprising crimped multicomponent fibers, the process comprising continuously spinning the fibers, directing the fibers to a spin-belt by deflectors and/or air streams, laying down the fibers on the spinbelt and pre-consolidating the fibers after laydown using one or more pre-consolidation rollers to form a pre-consolidated web, wherein a first component of the fibers comprises a PP homopolymer and a second component of the fibers comprises a PP/PE copolymer, wherein the pre-consolidation rollers are operated at a temperature of smaller 110° C. and/or a linear contact force of smaller 5 N/mm.

Abstract: The present detector comprises a detection level and an electronic level. The detection level comprises at least one of a smoke detection sensor, a carbon monoxide sensor and a temperature sensor. The at least one smoke detection sensor, carbon monoxide sensor and temperature sensor generate a detected measure. The electronic level includes an alarm module, a communication module and a processor. The alarm module generates at least one of an audible alarm signal or a visual alarm signal. The communication module wirelessly communicates with a monitoring central station. The processor receives the detected measure, compares the detected measure with a predetermined threshold, actuates the alarm module when the detected measure is above the predetermined threshold and generates a message to be wirelessly communicated to the monitoring central station by the communication module, the message including the detected measure and a unique identifier of the detector.

Abstract: A polymer fiber formed of statistical copolymers, each of which contains zwitterionic repeat units and hydrophobic repeat units, the zwitterionic repeat units constituting 20-75 wt % of the statistical copolymer and the hydrophobic repeat units being characterized in that a homopolymer formed thereof has a glass transition temperature above room temperature. Also disclosed is a fibrous membrane containing such polymer fibers in which greater than 90% of the polymer fibers are each independently rib bon-shaped fibers or wrinkly fibers. A method of preparing such a fibrous membrane is disclosed as well.

Abstract: In a pultrusion method for manufacturing a fiber-reinforced composite product comprising reinforcing fibers embedded in a thermoplastic matrix material, the following is performed along a path of pultrusion: providing a preform; further downstream, inductively heating the preform to a processing temperature of the thermoplastic matrix material; and, further downstream, introducing the preform into a die and consolidating the preform by means of the die while the preform passes through the die.

Abstract: Provided are a process and an apparatus for producing a fiber-reinforced thermoplastic resin tape, the process and the apparatus being capable of preventing fiber cut from occurring at the start of production of the fiber-reinforced thermoplastic resin tape. The provided process includes a resin impregnation step of opening a fiber bundle and impregnating the fiber bundle with molten thermoplastic resin and a through-nozzle passing step of passing the fiber bundle having undergone the resin impregnation step through a slit formed in a nozzle. The through-nozzle passing step includes setting, at the start of production, a gap dimension of the slit to a dimension larger than a normal dimension and changing the gap dimension of the slit to the normal dimension when a predetermined condition is satisfied, after the production start.

Abstract: The present invention refers to an apparatus and method for producing non-woven nanofibers from polymers. The method for producing non-woven micro nanofibers from polymers comprises the use of electrospinning and melt blowing elements. The apparatus presented for producing non-woven micro and/or nanofibers from polymers comprises a source of compressed gas, a pressure gauge, a hypodermic syringe with a pump for controlling the injection rate of the polymeric solutions, a pulverizing apparatus and a collector preferably with controlled rotation speed. The technology presented for producing non-woven micro and/or nanofibers is capable of producing micro and nanofibers having diameters similar to those produced by electrospinning, also on an industrial scale. The invention also comprises the use of non-woven nanofibers in pulverizing live tissues and as coating for materials.

Abstract: A smoke detection unit has two identical smoke detectors juxtaposed horizontally, each made up of at least one smoke sensor positioned beneath and coupled to a measuring chamber fitted with walls. The detectors are encapsulated in a rigid cavity having an upper base and a lower cover positioned opposite the smoke sensors. A base is formed by the walls of each of the two measuring chambers. A method further fixes the smoke detection unit to a bearing structure.

Abstract: The invention relates, inter alia, to a device for applying a plurality of threads of a fluid, such as adhesive or lotion, to a moving web-like substrate, having a plurality of outlet openings for the threads of fluid, wherein each outlet opening is disposed between a pair of flow openings, through which a flow fluid, in particular compressed air, flows in order to achieve thread oscillation. The special feature consists, inter alia, in that the outlet openings are disposed along a curved path.

Abstract: Disclosed is a method and apparatus for manufacturing a melt-blown fabric web, by which a melt-blown fabric web having improved filament cohesion and excellent bulky characteristics and sound-absorbing performance is manufactured. The apparatus includes a heat extruder for heating a thermoplastic resin composition and extruding the melted thermoplastic resin, a melt-blown fiber spinner for spinning the extruded thermoplastic resin as a melt-blown fiber in a filament form, a variable gas injector for injecting gas whose injection speed and injection quantity are continuously changed at random to the melt-blown fiber spun from the melt-blown fiber spinner to cause the injected gas to collide with the spun melt-blown fiber, and a collector for collecting the melt-blown fiber, which is spun from the melt-blown fiber spinner and collides with the gas, to form a melt-blown fabric web.

Abstract: Disclosed is a method for manufacturing a film. 50 wt % to 85 wt % of a first polyester and 50 wt % to 15 wt % of a second polyester are dried and mixed to form a mixture. The first polyester is polyethylene terephthalate (PET), polyethylene naphthalate (PEN), or combinations thereof. The second polyester is copolymerized of 1 part by mole of terephthalic acid, m parts by mole of 1,4-cyclohexanedimethanol (1,4-CHDM), n parts by mole of 1,3-cyclohexanedimethanol (1,3-CHDM), and o parts by mole of ethylene glycol (EG). m+n+o=1, 0?o?0.4, 0.6?m+n?1, and 0.06?n/m?1.31. The mixture is melted and blended to form a polyester composition, which is extruded to form a sheet. The sheet is then biaxially stretched to obtain a film. The biaxially stretched film is then treated with a thermal setting.

Abstract: A melt blowing process comprising: (a) providing a thermoplastic polymer material that includes at least one or a plurality of polyester polymers and at least one or a combination of different meltable metal phosphinates; and (b) melt blowing the thermoplastic polymer material into at least one fiber or a plurality of fibers, with each fiber having a diameter or thickness that is less than about 10 microns. The metal phosphinate is in an amount that (a) reduces the viscosity of the polyester polymer and (b) functions as a crystallizing agent, which at least promotes crystallization of the polyester polymer, when the thermoplastic polymer material is melt blown into the at least one fiber. Non-woven and woven fibrous structures can be made using fibers made from this process.

Abstract: Technologies and implementations for providing melt processable poly(vinyl alcohol) blends and poly(vinyl alcohol) based membranes are generally disclosed.

Abstract: A method for continuous production of an endless string of polyurethane reactive plastic material including, a) conveying the reactive components to a mixer in a metered manner, b) mixing the reactive components into a reactive mixture, c) subsequently discharging the reactive mixture and d) coating a first sheet section made from a plane, flexible material which is conveyed continuously in a transporting direction with the reactive mixture. Further including: e) guiding the first sheet section across a guiding element, which has a concave section and a flat section which follows the concave section in the transporting direction; f) feeding two lateral sheet sections to the first sheet section, wherein the feeding occurs into the two lateral end sections of the first sheet section; g) merging the two lateral sheet sections and the first sheet section so that a bowl-shaped structure is formed for reception of the reactive mixture.

Abstract: A process for making an embossed web. A precursor web is provided between a forming structure and a static pressure plenum. The forming structure has a plurality of discrete apertures or depressions. Pressure is provided by the static pressure plenum against the precursor web and the forming structure to force the precursor web into the apertures or depressions of forming structure to form the embossed web. The resulting embossed web has a plurality of discrete extended elements.

Abstract: A medical electrical lead includes an insulative lead body extending from a distal region to a proximal region and a conductor disposed within the insulative lead body and extending from the proximal region to the distal region. An electrode is disposed on the insulative lead body and is in electrical contact with the conductor. The medical electrical lead also includes a cross-linked hydrophilic polymer coating disposed over at least a portion of the electrode. The cross-linked hydrophilic polymer coating includes a fibrous matrix comprising a plurality of discrete fibers and pores formed between at least a portion of the fibers and a hydrophilic polyethylene glycol-containing hydrogel network disposed within the pores of the fibrous matrix.

Abstract: This invention provides a resin extrusion die capable of suppressing die drool generation and contamination of a resin molded form with generated die drool serving as foreign substances. The resin extrusion die includes a cap through which a molten resin is extruded, and a cover that includes a gas outlet for forming a gap around the tip of a discharge nozzle and covers at least part of the cap so as to form a space between the cap and the gas outlet. The gas outlet forms, around the tip of the discharge nozzle, the gap whose maximum width/minimum width ranges from 1.05 to 2.0, thereby changing a gas supplied into the cover and flowing out of the gap to a turbulent flow.

Abstract: The invention relates to micro-, submicro- or nano-structures comprising amaranth protein, optionally combined with at least one other biopolymer, which structures are suitable for use as an encapsulation matrix. In particular, the invention relates to micro-, submicro- or nano-structures comprising amaranth protein and a polysaccharide. The invention also relates to the production method thereof, said method comprising an electrospinning, electrospraying or blow spinning step. The encapsulated product is characterised in that it comprises an encapsulation matrix formed by micro-, submicro- or nano-structures of the invention and at least one functional ingredient. The invention further relates to the method for obtaining same.

Abstract: A method for producing a plastics product consisting of a support (30) having protruding stem parts (36) which have at their free end a head part (38) having a wider diameter compared with the respective stem part (36), wherein the stem parts and the head parts are formed in cavities (16) of a moulding screen (12) that are formed, on their sides facing away from the support (30), in a shaping zone of the moulding screen (12), is characterized in that the shaping zone is sealed off from the environment by means of a counter-surface (20) such that a predefinable amount of air enclosed in the shaping zone exerts a counter-pressure on the plastics material introduced into the respective cavity (16) of the shaping zone in order to support the shaping process.

Abstract: A process for making an embossed web. A precursor web is provided between a forming structure and a static pressure plenum. The forming structure has a plurality of discrete protruded elements. Pressure is provided by the static pressure plenum against the precursor web and the forming structure to conform the precursor web to the discrete protruded elements of the forming structure to form the embossed web. The resulting embossed web has a plurality of discrete extended elements having open proximal ends.

Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 50 to 99 wt %, by weight of the composition, of a reactor grade propylene-?-olefin copolymer possessing within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 500 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a CD Elongation value of greater than 50% (measuring the fabric of 35 g/m2 basis weight). The fabric described herein can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.

Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 1 to 49 wt %, by weight of the fabric, of a reactor grade propylene-?-olefin copolymer possessing; within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 600 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a Handle value of less than 60% (measuring the fabric of 35 g/m2 basis weight). The fabric can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.

Abstract: Disclosed herein are ethylene-based polymers having low densities and narrow molecular weight distributions, but high melt strengths for blown film processing. Such polymers can be produced by peroxide-treating a metallocene-catalyzed resin.

Abstract: A melt spinning apparatus has an apparatus body, and the apparatus body includes a spinning nozzle through which a molten resin is extruded into a filament, a primary air channel for directing primary airflow to the filament of the molten resin extruded from the spinning nozzle, and a secondary air channel for directing secondary airflow to the filament at a position downstream of the primary air channel. A part, which is closer to the spinning nozzle, of a wall of the secondary air channel that defines an air exit of the secondary air channel is chamfered to straighten the secondary airflow.

Abstract: Processes for making fibrous structures and more particularly processes for making fibrous structures comprising filaments are provided.

Abstract: Methods for making a neutron converter layer are provided. The various embodiment methods enable the formation of a single layer neutron converter material. The single layer neutron converter material formed according to the various embodiments may have a high neutron absorption cross section, tailored resistivity providing a good electric field penetration with submicron particles, and a high secondary electron emission coefficient. In an embodiment method a neutron converter layer may be formed by sequential supercritical fluid metallization of a porous nanostructure aerogel or polyimide film. In another embodiment method a neutron converter layer may be formed by simultaneous supercritical fluid metallization of a porous nanostructure aerogel or polyimide film. In a further embodiment method a neutron converter layer may be formed by in-situ metalized aerogel nanostructure development.

Abstract: A device for producing film includes a die defining a die outlet through which molten polymer is extruded. The polymer is suitable for producing one of a pre-stretch film and a conventional stretch film. The device includes a film producing device spaced apart from the die. One or more coolant supplies are positioned proximate the film producing device for directing a stream of coolant onto the molten polymer positioned on the film producing device and/or between the die and film producing device, for producing film having strips of increased thickness.

Abstract: A method for making a bonded nonwoven fibrous web comprising extruding melt blown fibers of a polymeric material, collecting the melt blown fibers as an initial nonwoven fibrous web, annealing the initial nonwoven fibrous web with a controlled heating and cooling operation, and collecting the dimensionally stable bonded nonwoven fibrous web is described. The bonded nonwoven fibrous web shrinkage is typically less than 4 percent relative to the initial nonwoven fibrous web.

Abstract: An extruder (1) and a method for producing high-fiber volume reinforced thermoplastic resin structures (50), as well as a tape (156) having opposing resin rich portions (302) and a fiber rich portion (304) disposed therebetween and a method for impregnating at least one fiber roving (142) with a polymer resin to form a tape (156. The extruder (1) includes an impregnation die (3) having a channel (4) that applies pressurized molten thermoplastic resin to a plurality of rovings (142) drawn through the channel (4), and a die (3) faceplate (5) facing the downstream side (34) of said die (3). The faceplate (5) has a plurality of sizing holes (42) or a slot (75) arranged along a line that the resin-impregnated rovings (142) are simultaneously drawn through that remove excess resin and pultrude the resin-impregnated rovings (142) into rod-shaped or sheet-shaped structures.

Abstract: The present invention relates to a wide casting belt, and more particularly, to a wide casting belt used for manufacturing a film in a gel state by casting dope used during the manufacture of a polarizing plate for a liquid crystal display, and an optical compensation film, etc. The present invention also relates to a method for manufacturing a wide film using the wide casting belt, and to a wide film manufactured with said wide casting belt.

Abstract: Provided is a stretch film product with which the film itself has consistent stretchability (elasticity) and the entire film can be subjected to waste treatment by biodegradation without being incinerated at the time of waste disposal. The stretch film product has a layer adhered on at least one surface of a base film. The base film contains a resin blend (A+B), which is produced by blending polyester biodegradable resin (A) and polyethylene (B), that further contains a starch or a starch derivative. The mixture ratio [B/(A+B)] of polyethylene (B) in the resin blend (A+B) is 60 to 90%. The adhesive layer comprises a binder resin and polybutene.

Abstract: A technique with which a nanofibrous resin spun by electrospinning can be introduced into inner parts of fibers. The process for fiber composite material production is a process which comprises spinning a nanofibrous resin toward split fibers continuously conveyed along a given conveyance route and thereby combining the split fibers with the resin to produce a fiber composite material. The process involves a resin spinning step in which the nanofibrous resin spun with an electrospinning device is flown toward the split fibers. In the resin spinning step, the direction in which the nanofibrous resin proceeds is made to be the same as the conveying direction of the split fibers by blowing an air stream from a blower on the nanofibrous resin.

Abstract: A continuous spin-draw-winding process to prepare a drawn polyester yarn suitable for use in high-speed tires and run-flat tires having high energy to break in combination with a good dimensional stability, including extruding molten polyester through spinning holes in a spinneret to form a bundle of molten spun filaments, solidifying the spun filaments by a gaseous cooling medium, fixing the spinning speed of the solidified filaments at a first godet in the range of 4050 to 5000 m/min, drawing the solidified filaments at a draw ratio less than 1.75 to form drawn filaments. The drawn polyester yarn has a high amorphous orientation distribution, a high crystallinity and a coarse structure. Dipped cords including such polyester drawn yarns exhibit excellent dimensional stability at higher temperatures.

Abstract: A method of continuously producing an opened fiber bundle for a cleaning member while conveying a fiber bundle, includes the steps of applying a tensile force to the fiber bundle; relaxing the tensioned fiber bundle to open the fiber bundle; and blowing air in a direction intersecting with the machine direction of the belt-shaped fiber bundle through an air outlet of an air feeder, to further open the belt-shaped fiber bundle and widen the belt-shaped fiber bundle in the width direction. An outer portion in the width direction of the air outlet is disposed downstream in the machine direction, compared with an inner portion in the width direction of the air outlet.

Abstract: The present disclosure relates to a microvalve using surface tension, a microfluidic chip including same and a method for manufacturing same. More particularly, the present disclosure relates to a microvalve using surface tension, a microfluidic chip including same and a method for manufacturing same, wherein the microvalve can be manufactured through a simple process and the microvalve and a coaxial sample channel are not separated, and thus the microvalve may be easily installed not only in an existing quadrangular channel but also in the coaxial channel so as to control the flow and amount of a microfluid (sample).

Abstract: The present application discloses an alternative method for the formation of non-woven with fibers in the 1 to 200 ?m range. Using an aqueous solution of gelatin (optionally with <30% of low molecular weight alcohol) the fibers are ejected utilizing pressurized air emitted from nozzle and the non-woven formed directly from the emitted thin fibers. The gelatin non-woven can be cross-linked by heat-treatment or chemical cross-linking, and the non-woven is biocompatible as measured by fibroblast growth in vitro and wound healing on pigs in vivo.

Abstract: A biopolymer blown film extrusion system comprising an extruder receiving polymer pellets and at least two additives, and generating a molten mass having at least one layer; a die receiving the molten extrudates and generating a bubble having at least one layer from a die orifice; an internal bubble blower operably connected to maintain air inside the bubble; a bubble collapsing frame receiving the bubble and generating a biopolymer film having at least one layer, the film having a selected elongation at break of 180% or more in one direction and heat sealing at 195° F. or less; a nip roller operably connected to draw the biopolymer film from the bubble collapsing frame; a turning bar operably connected to change a travel angle of the biopolymer film; and a travel roller operably connected to direct travel of the biopolymer film.

Abstract: An endoscope flexible tube comprises: a tubular structure having flexibility; and a shell layer on an outer peripheral surface of the tubular structure, wherein the shell layer has a two-layer structure including a rigid resin layer of a rigid resin and a soft resin layer of a soft resin, and wherein the two-layer structure is maintained over the entire flexible tube in its length direction.

Abstract: A melt spinning apparatus includes an apparatus body, a nozzle configured to extrude melted resin in the apparatus body, and a barrel having an air discharge passage arranged around this nozzle to discharge hot air. The discharge passage includes a sloped passage and a parallel passage that extends along the nozzle. At an intersection of imaginary lines extending along the centerlines of the sloped passage, an imaginary merging section is defined. An open end of the nozzle is positioned on the downstream side of the imaginary merging section of the hot air blown diagonally forward toward a periphery of the nozzle. To manufacture a sheet of a nonwoven fabric, the melted resin is discharged from the nozzle and then the hot air swirling diagonally forward is blown toward the periphery of the nozzle. This causes the melted resin to be formed into spiral fibers. Those fibers are blown onto the belt of a conveyor belt apparatus to manufacture a nonwoven fabric sheet.

Abstract: A melt spinning apparatus includes an apparatus body and a nozzle for extruding melted resin, a primary hot air passage formed around the nozzle, and a secondary hot air passage formed in a zone outside of the primary hot air passage, which are formed in the apparatus body. The primary hot air passage discharges primary hot air onto fibers of the melted resin extruded from the nozzle. The secondary hot air passage discharges secondary hot air to maintain the temperature of the primary hot air. The discharge angle of the secondary hot air from the secondary hot air passage is set in a range of 0° to 50° with respect to the direction of the melted resin extruded from the nozzle. The secondary hot air forms an air curtain that blocks the atmospheric air.

Abstract: Technologies and implementations for providing melt processable poly(vinyl alcohol) blends and poly(vinyl alcohol) based membranes are generally disclosed.

Abstract: Drawtape includes a film of a polymeric blend of a minor polymer component of linear low density polyethylene and a major polymer component of medium density polyethylene and/or high density polyethylene. The drawtape of the disclosed subject matter is capable of a strong seal with a commercial polymeric bag, and provides a high elongation prior to tape failure or seal failure. Drawtape bag and method of making the drawtape are also provided.

Abstract: The present invention relates to rapid dissolve thin film drug delivery compositions for the oral administration of active components. The active components are provided as taste-masked or controlled-release coated particles uniformly distributed throughout the film composition. The compositions may be formed by wet casting methods, where the film is cast and controllably dried, or alternatively by an extrusion method.

Abstract: The present invention relates to a solution blow spinning method for the production of nonwoven webs of micro and nanofibers.

Abstract: A single-sided, slip resistant, self-adhesive material is produced using a blown film process which produces a film having an interior layer capable of being treated or coated to accept a pressure sensitive adhesive, a middle layer of flexible polyolefin and an exterior polyolefin elastomer layer in combination with a blowing agent to produce a single-sided slip resistant material. A number of in-line rollers are provided after a pair of rollers, which form part of a machine direction orienter (MDO) that is used in line in the manufacturing process to heat, and then cool and condition (anneal and relieve any stresses and/or thickness inconsistencies) the film prior to the film being coated on one side with a pressure sensitive adhesive.

Abstract: A system may include a plurality of tow band processing lines and a master air jet in communication with the tow band processing lines to receive a plurality of processed tow bands from the tow band processing lines to form a bulked web. The system may be used to form a bulked web that itself is a nonwoven material or that may be further processed into a nonwoven material.

Abstract: A production method for a filament non-woven fabric includes a) obtaining filaments having a crystallization temperature not exceeding 112° C. by melting a resin containing polyethylene sulfide as a main component which is not substantially copolymerized with trichlorobenzene; b) pulling and drawing fiber threads formed by discharging the melted resin from spinning nozzles at a spinning speed of at least 5,000 m/min and less than 6,000 m/min by an ejector disposed such that a distance between a bottom face of the spinning nozzles and a compressed air emission outlet of the ejector is 450-650 mm; c) collecting obtained filaments on a moving net, forming a non-woven web; and d) thermocompression bonding the obtained non-woven web using a heating roller.