By Casting On To A Cooled Roll Patents (Class 264/556)
  • Patent number: 4780264
    Abstract: The draw resonance problems encountered when extrusion casting or extrusion coating linear low density polyethylene, LLDPE, are substantially alleviated by a polymer designed to have an I.sub.2 value in the range of about 0.1 to about 25, and an I.sub.10 /I.sub.2 ratio of not more than 8.3, preferably lower than 8.3. Line speeds approaching and even surpassing those attained with LDPE are made possible. This invention can even be used in conjunction with known prior methods for alleviating draw resonance problems with LLDPE and obtain the benefits of the combination. The I.sub.2 is measured in accordance with ASTM D-1238-190/2.16 and the I.sub.10 is measured in accordance with ASTM D-1238-190/10.
    Type: Grant
    Filed: May 22, 1987
    Date of Patent: October 25, 1988
    Assignee: The Dow Chemical Company
    Inventors: Kathryn K. Dohrer, Debra H. Niemann
  • Patent number: 4769190
    Abstract: Disclosed herein is a process for producing a polyphenylene sulfide film, which comprises melt-molding polyphenylene sulfides in a sheet-like form from a die, casting the thus obtained sheet-like form onto a chilled drum on which an adhering liquid has been applied, while closely contacting the sheet-like form with the chilled drum surface by an electrostatic pinning method.
    Type: Grant
    Filed: April 23, 1987
    Date of Patent: September 6, 1988
    Assignee: Diafoil Company, Limited
    Inventors: Shigeo Utsumi, Yujiro Fukuda, Yoshinori Sato, Narihiro Masuda
  • Patent number: 4668463
    Abstract: A method for producing a linear low density polyethylene (LLDPE) film by slot-die extrusion from an extrudate having an inherent draw resonance tendency whereby draw resonance is eliminated in the production of film at high speeds. Film of commercially uniform gauge thickness is obtained having significantly improved strength over films formed by conventional slot-die extrusion of LLDPE.
    Type: Grant
    Filed: July 21, 1982
    Date of Patent: May 26, 1987
    Assignee: Clopay Corporation
    Inventors: Leopoldo V. Cancio, James N. Fitzsimmons, Robert M. Mortellite, Pai-Chuan Wu
  • Patent number: 4608221
    Abstract: A process for reducing draw resonance of a polymeric molten film susceptible to draw resonance under conditions which would cause draw resonance by extruding the film from a die and rapidly cooling said film in a rapid cooling zone containing a pressure roll and chill roll by providing a tensioning device between said die and the nip of said pressure and chill roll, said tensioning device providing a substantially friction free surface with respect to said moving film.
    Type: Grant
    Filed: December 28, 1984
    Date of Patent: August 26, 1986
    Assignee: Union Carbide Corporation
    Inventors: Stuart J. Kurtz, Ernest H. Roberts, Peter J. Lucchesi
  • Patent number: 4601868
    Abstract: A resilient plastic web exhibiting a fiber-like appearance and tactile impression and method and apparatus for its manufacture. In a preferred embodiment, the web exhibits a three-dimensional microstructure comprising a regulated continuum of debossed areas of non-uniform cross-section along their length. In a particularly preferred embodiment, the debossed areas comprise capillary networks interconnecting the first and second surfaces of the web, said networks being of decreasing size in the direction of said second surface to promote fluid transport from the first surface of the web to the second surface and inhibit the flow of fluid in the reverse direction. Forming surfaces utilized to produce said webs are constructed by laminating a multiplicity of thin plates having patterns of apertures therein to form an integral structure exhibiting properties and characteristics unachievable by prior art machining and weaving techniques.
    Type: Grant
    Filed: December 20, 1983
    Date of Patent: July 22, 1986
    Assignee: The Procter & Gamble Company
    Inventors: Clifford J. Radel, Hugh A. Thompson
  • Patent number: 4486377
    Abstract: A process for producing polymeric film substantially free of draw resonance under conditions and at rates which would otherwise cause draw resonance in polymeric film susceptible to draw resonance wherein a fluid medium is directed against the moving film at a location between the extrusion die and the film take-up zone.
    Type: Grant
    Filed: September 27, 1982
    Date of Patent: December 4, 1984
    Assignee: Union Carbide Corporation
    Inventors: Peter J. Lucchesi, Stuart J. Kurtz, Ernest H. Roberts
  • Patent number: 4428724
    Abstract: Sheets of organic thermoplastic polymeric film are contacted with processing rolls having a microgrooved surface to reduce the air layer therebetween, thereby aiding heat transfer between film and roll and consequently increasing processing speed.
    Type: Grant
    Filed: September 29, 1981
    Date of Patent: January 31, 1984
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Stanley B. Levy
  • Patent number: 4331736
    Abstract: In the manufacture of plastic articles, particularly thermoset plastic sheets having good optical properties, by a process which involves forming the article on a surface to which the article tends to adhere, numerous and important advantages are realized by using, as a release agent which facilitates removal of the article from the surface, a salt of an addition product of a lower alkylene oxide which can be prepared by the fixation of a lower alkylene oxide on an organic material having a group reactive therewith, such as, alcohols, acids and amides, and subjecting the resulting product to esterification and neutralization.
    Type: Grant
    Filed: February 6, 1981
    Date of Patent: May 25, 1982
    Assignee: Saint-Gobain Industries
    Inventors: Wolfgang Schafer, Helmer Radisch, Reinhold Fuchs, Gunther Esser
  • Patent number: 4321230
    Abstract: Continuous film production from a high pressure feed stream is achieved in a system which provides methods and means for maintaining pressurized gas in an extrusion zone wherein the extrudate may be cooled to form a solid polymeric film. The product film is withdrawn from the extrusion zone continuously through a standing liquid column in fluid communication with the extrusion zone. The film is passed downwardly into a liquid leg below the extrusion zone and upwardly through the liquid column, which has an upper exit end elevated above the pressurized zone thereby exerting super-atmospheric pressure. The product is recovered from the liquid sealing medium, advantageously water, at ambient pressure. Hot aqueous solutions of polyacrylonitrile may be extruded at elevated pressure onto a cooled casting drum in a gaseous environment wherein flashing of the hot solvent is prevented.
    Type: Grant
    Filed: June 5, 1980
    Date of Patent: March 23, 1982
    Assignee: Mobil Oil Corporation
    Inventor: Gordon P. Hungerford
  • Patent number: 4310295
    Abstract: A device for uniform pinning of molten web material onto a quench roll by means of at least two vacuum zones interacting through a baffle, one vacuum zone extending past the line of contact of the web on the quench roll to encompass a portion of the web edge laid onto the casting drum.
    Type: Grant
    Filed: January 28, 1981
    Date of Patent: January 12, 1982
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: David E. Heyer