With Means To Discharge Molten Material Patents (Class 266/236)
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Publication number: 20040089987Abstract: The present invention comprises a sealed type container body (50) capable of storing molten metal; a flow passage (57) capable of flowing the molten metal, the passage is formed extended to an outside of the container, and the passage is formed towards an upper portion (57b) from an opening (57a) provided at a position on an inner and near a bottom portion (50a) of the container body (50); and means (101, 0313) for controlling the pressure in the container body. This makes it possible to provide a container or the like requiring no replacement of parts such as a stoke and the like.Type: ApplicationFiled: June 19, 2003Publication date: May 13, 2004Inventors: Toru Kodama, Tsuyoshi Abe, Hiroshi Mizuno, Kazunori Suzuki, Kouji Iyoda, Kenji Noguchi
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Publication number: 20040084816Abstract: An adapter is disclosed for cooperatively engaging a plunger tip and a plunger rod for forcing molten metal from a shot sleeve into a die of a die-casting apparatus. The adapter includes a distal end adapted to cooperatively engage the plunger tip, an opposite proximal end adapted to cooperatively engage the plunger rod, and a length between the distal end and the proximal end. The adapter has at least one passage extending from the proximal end to the distal end to permit the flow of coolant there through. The adapter is formed of a beryllium-copper alloy to facilitate the transfer of heat from the plunger tip to the coolant passing through the passage of the adapter.Type: ApplicationFiled: October 29, 2003Publication date: May 6, 2004Inventor: Terry Hildreth
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Publication number: 20040070122Abstract: A container does not need a member such as a stoke and the like that are exposed to the molten metal therein, thus the necessity to replace the parts such as the stoke and the like can be eliminated. In addition, there is no structure like the stoke in the container, the operability for the preheating is improved thus the preheating can be performed effectively. In addition, since a flow passage is formed inside the lining with high heat conductivity, inner heat of the container is easily conducted to the flow passage. Thus, the decrease in temperature of the molten metal that flows inside the flow passage can be suppressed to the utmost.Type: ApplicationFiled: June 26, 2003Publication date: April 15, 2004Inventors: Hitoshi Mizuno, Tsuyoshi Abe
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Publication number: 20040041311Abstract: A refractory pouring spout and channel unit for the arrangement on the outlet of a tundish of a strip casting installation has at least one vertical, refractory pouring spout and channel part (25) which can be connected to the tundish; and a refractory pouring spout and channel part (25′) which originates from said vertical part, which extends horizontally and which is provided with one or more openings that are distributed over its length. This results in almost constant laminar flow conditions for the melt flowing between the casting rollers.Type: ApplicationFiled: August 22, 2003Publication date: March 4, 2004Inventors: Heinrich Marti, Jacques Ernest Barbe
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Publication number: 20040017029Abstract: A molten metal supply system (90) includes a plurality of injectors (100) each having an injector housing (102) and a reciprocating piston (104). A molten metal supply source (132) is in fluid communication with the housing (102) of each of the injectors (100). The piston (104) is movable through a first stroke allowing molten metal (134) to be received into the housing (102) from the molten metal supply source (132), and a second stroke for displacing the molten metal (134) from the housing (102). A pressurized gas supply source (144) is in fluid communication with the housing (102) of each of the injectors (100) through respective gas control valves (146). The injectors (100) each include an intake/injection port (138) in the form of a dual action valve (500) adapted to admit and dispense molten metal from the injectors (100).Type: ApplicationFiled: July 28, 2003Publication date: January 29, 2004Inventors: Vivek M. Sample, Domenic A. Ghiardi, Mark A. Newborn, Ronald G. Chabal, Vincent A. Paola
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Patent number: 6676890Abstract: Spherical balls, notably microballs of welding alloys, are produced by passing a melted material through vibrating orifices of a granulation pot, in order to form droplets which solidify when falling, by gravity, into a cooling tower filled with an inert gas. To improve the surface condition of the balls, the inert gas comprises approximately 15 to 150 ppm of oxygen. Moreover, the melted material is subject to ultrasound stirring just before being fed into the granulation pot. The balls are, preferably, dampened at the outlet of the cooling tower by brushes composed of polyamide wires. Besides, the control of the vibration frequency of the vibrating orifices in relation to the percentage of balls meeting the standards enables to improve the output.Type: GrantFiled: July 15, 2002Date of Patent: January 13, 2004Assignee: Industrie des Poudres SpheriquesInventors: Bernard Chaleat, Louis Bechet
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Patent number: 6602461Abstract: An arrangement for pouring a pourable melt made up of a copper alloy, which comprises a melting furnace, pivotable about a horizontal pivot axis, having a pouring tube which discharges pourable melt and through which the pourable melt can be conveyed under a shielding gas atmosphere to a filling end of a launder and can be conveyed through an outlet of the launder to a mold. The filling end of the launder is coverable by a hood that seals off the pourable melt from the atmosphere, the pouring tube engaging, with interposition of a seal arrangement, in pivotably movable fashion into the hood. As a result, the pourable melt can be transferred into the launder under a shielding gas atmosphere upon pivoting of the melting furnace and the pouring tub.Type: GrantFiled: March 14, 2002Date of Patent: August 5, 2003Assignee: KM Europa Metal AGInventors: Andreas Krause, Dirk Rode, Meinhard Hecht, Thomas Helmenkamp, Uwe Quadfasel, Ralph Frankenberg, Hubertus BrĂ¼ning
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Patent number: 6589474Abstract: The present invention relates to a one-body continuous casting apparatus for fabricating a rod or slab shape of phosphorized copper by means of using a horizontal continuous casting process. Such invention contemplates designing and manufacturing a one-body melting and casting machine using high or low frequency induction heating, wherein a molten metal is deoxidized and refined in the system which comprises installing the multistage graphite filters inside the melting and casting machine, so the procedure of transferring the molten metal from the melting furnace to the casting machine can be eliminated, thereby enabling the horizontal continuous casting apparatus to manufacture a phosphorized copper of high quality.Type: GrantFiled: October 25, 2000Date of Patent: July 8, 2003Assignee: Korea Institute of Machinery and MaterialsInventors: Won Wook Park, Tae Gi Ha, Bong Sun You, Ha Sik Kim, Hi Tack Bae
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Patent number: 6576039Abstract: A method and apparatus is disclosed to improve the metal yield by adjusting the tilt angle of a tilting vessel having a submerged tap hole. The tilt angle is adjusted in response to parameters inherent in the pouring process, i.e. the proximity of the vessel contents to the vessel lip, the age of the tap hole, the liquid head over the tap hole, etc. Additionally, methods are disclosed to enhance the metal yield by advancing or moving back the furnace without knowledge of the tilt angle. Moreover, such methods and apparatus can be implemented through the use of computer based algorithms. The methods can also be used to archive pouring parameter information for future uses such as training and reviewing.Type: GrantFiled: July 2, 2001Date of Patent: June 10, 2003Assignee: Tetron, Inc.Inventors: Robert J. Koffron, Jeffrey Jacobs
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Patent number: 6557619Abstract: For improvement in production efficiency by elimination of a centering of an ingot supplier to an ingot supply opening upon reconnection of a melting and holding furnace to a die cast machine, there are provided an intermediate handler having a receiving case configured substantially in a channel shape open at both ends thereof, and pivoted on the furnace cover to be movable between a substantially horizontal lying position with one end thereof coincident with an ingot exit of the preheater to allow for a preheated ingot to be forward therein in a lying position with a longitudinal axis thereof set substantially horizontal and a substantially vertical standing position with the other end thereof coincident with the ingot supply opening to bring a distal end of the preheated ingot forwarded therein into abutment with the shutter to make the preheated ingot stand thereon, and an ingot supplier having a pawl chuck configured to enter inside the receiving case from an open side of the receiving case in the substaType: GrantFiled: November 28, 2001Date of Patent: May 6, 2003Assignee: Toshiba, Kikai Kabushiki KaishaInventor: Shinichi Katoh
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Patent number: 6554166Abstract: An apparatus for producing fine metal balls comprising a crucible 3 for holding a metal melt and equipped with orifices 2 for ejecting the metal melt; a vibration rod 6 for giving vibration to the melt 1 held in the crucible 3; a vibrator 4 for giving vibration to the vibration rod 6; a means 5 for transmitting the vibration of the vibrator 4 to the vibration rod 6; and a chamber 7 in which melt droplets 9 ejected through the orifices 2 are solidified while dropping, the vibration-transmitting means 5 having one end in contact with the vibrator 4 and the other end abutting a support member 11 connected to the vibration rod 6; the vibration-transmitting means 5 having a cross section decreasing as it nears the support member 11.Type: GrantFiled: March 14, 2001Date of Patent: April 29, 2003Assignee: Hitachi Metals, Ltd.Inventors: Koji Sato, Yasushi Ishimoto, Gaku Akishige, Noboru Hanai, Takeshi Kuboi
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Patent number: 6544469Abstract: An apparatus for producing a metal formed product comprises a molten metal-holding furnace; a semisolidified metal-producing mechanism; a cooling member-restoring mechanism arranged adjacent to the semisolidified metal-producing mechanism, for applying a restoring treatment so that chillers have a desired function; a forming machine for forming semisolidified metal to have a predetermined shape; and an articulated robot capable of transporting a crucible to the molten metal-holding furnace, the semisolidified metal-producing mechanism, and the forming machine. The semisolidified metal-producing mechanism includes first to third agitators. The cooling member-restoring mechanism includes first to third treating sections. These components are arranged in a direction of back and forth movement of the articulated robot. Accordingly, it is possible to efficiently obtain the metal formed product having a high quality.Type: GrantFiled: December 15, 2000Date of Patent: April 8, 2003Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Atsushi Suzuki, Kazuya Sakamoto, Kenji Ohwada, Tomonori Taoka, Koichi Kuroki, Takahiro Suenaga, Takashi Idegomori, Kenichi Katahira, Hideomi Ito, Akira Noda, Kazuaki Kobayashi, Masayoshi Kai, Shinji Kazama
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Publication number: 20030057615Abstract: A method of dispensing or pouring molten metal, e.g., aluminum, from a container or vessel, the flow rate controlled to minimize splashing of the molten aluminum exiting the container, the method comprising the steps of providing a container for containing molten metal, the container having an outlet for dispensing molten metal therefrom and providing a body of molten aluminum in the container, the body having a top surface. A pressure lower than atmospheric pressure is maintained on the surface of the body in the container vessel for purposes of controlling the flow of molten metal through said outlet. Molten metal is dispensed through the outlet by increasing the pressure maintained in the container towards atmospheric pressure.Type: ApplicationFiled: September 7, 2001Publication date: March 27, 2003Inventor: C. Edward Eckert
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Publication number: 20030029892Abstract: In an immersion nozzle exchanging apparatus for supporting an immersion nozzle at a flange underside thereof by a plurality of key plates parallel provided on both sides to horizontally pushing out and exchange an immersion nozzle much used with a new immersion nozzle, in order to secure high realability in the joint surface at between the immersion nozzle and the refractory positioned above thereof, the immersion nozzle exchanging apparatus comprises urge pressure providing mechanisms independent of each key plate for continuously changing a deflection amount of a spring body thereof depending on a moving position of the immersion nozzle upon exchanging the immersion nozzle and at the same time changing an immersion nozzle urging force caused on the respective key plates, and a slide frame having a spring body supporting seat surface formed with a taper surface in part thereof. The immersion nozzle to be used therein has a concave surface for holding a seal member having a depth of 1.Type: ApplicationFiled: August 1, 2002Publication date: February 13, 2003Inventors: Yasuo Kawano, Nobuyuki Yokoi, Junichi Funato, Yukio Inoue, Motoki Toyota
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Publication number: 20030020213Abstract: Spherical balls, notably microballs of welding alloys, are produced by passing a melted material through vibrating orifices of a granulation pot, in order to form droplets which solidify when falling, by gravity, into a cooling tower filled with an inert gas. To improve the surface condition of the balls, the inert gas comprises approximately 15 to 150 ppm of oxygen. Moreover, the melted material is subject to ultrasound stirring just before being fed into the granulation pot. The balls are, preferably, dampened at the outlet of the cooling tower by brushes composed of polyamide wires. Besides, the control of the vibration frequency of the vibrating orifices in relation to the percentage of balls meeting the standards enables to improve the output.Type: ApplicationFiled: July 15, 2002Publication date: January 30, 2003Applicant: Industrie des Poudres Spheriques.Inventors: Bernard Chaleat, Louis Bechet
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Publication number: 20020175452Abstract: The present invention provides a sliding gate plating structure where formation and growth of cracks in a fire-resistant plate are restrained such that the service life and the safety of the sliding gate are improved.Type: ApplicationFiled: January 17, 2002Publication date: November 28, 2002Applicant: TOSHIBA CERAMICS CO., LTD.Inventor: Koji Kawarada
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Patent number: 6485673Abstract: A pouring device for metallurgic vessels, particularly for steel melts, with slide plates which can be adjusted and slid out again one behind the other in a row under a vessel opening and into which filters can be inserted, and with an immersion pipe projecting into a mold. The slide plates have a filter part which is provided with openings arranged in the casting direction and at least one solid web plate part actuators are provided by which the slide plates can be displaced in the conveying direction (x-direction) and, in addition, in the same plane, but vertical to the conveying direction (i.e., in the y-direction).Type: GrantFiled: August 3, 2000Date of Patent: November 26, 2002Assignee: SMS Demag AGInventor: Ulrich Horbach
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Publication number: 20020145237Abstract: An arrangement of operating stations and equipment for the rapid preparation and transport of molten metal ladles and pouring tanks with covers to a pouring station of a pressure-pouring operation, and a method of providing the moving, placement and transport of the ladles and pouring tanks for the minimization of the loss of time between end of the first stage of pouring and initiation of the second stage of pouring.Type: ApplicationFiled: April 6, 2001Publication date: October 10, 2002Inventor: Christopher Z. Sieradzki
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Patent number: 6444165Abstract: A method of heating molten aluminum flowing in a heated trough member comprising the steps of providing a source of molten aluminum and providing a rough member comprised of a first side and a second side, the first and the second sides having outside surfaces, the sides formed from a ceramic material resistant to attack by molten aluminum. The first side and second side have heating element receptacles provided therein with protection tubes provided in the receptacles. The protection tubes are comprised of a refractory selected from the group consisting of mullite, boron nitride, silicon nitride, silicon carbide, graphite, silicon aluminum oxynitride or a metal selected from Kovar® and titanium. Electric heating elements are positioned in the tubes. Molten aluminum is flowed along the trough member from the source and electric power is passed to the heating elements to heat the molten aluminum as it flows along the trough member.Type: GrantFiled: November 6, 2000Date of Patent: September 3, 2002Inventor: C. Edward Eckert
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Patent number: 6436336Abstract: A melt guide includes a base plate having internal cooling channels and a center aperture extending vertically therethrough. A unitary drain bushing is removably mounted in the aperture and is readily replaceable after wear thereof.Type: GrantFiled: June 27, 2001Date of Patent: August 20, 2002Assignee: General Electric CompanyInventors: Bruce Alan Knudsen, Robert John Zabala, Mark Gilbert Benz, William Thomas Carter, Jr.
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Publication number: 20020084558Abstract: Provided are SiC-C/C composite materials which have such characteristics as a suitable kinetic coefficient of friction a corrosion resistance in strongly oxidizing and corrosive environment, a creep resistance, and a spalling resistance, a high hardness, and are hardly oxidized or abraded even when exposed to high temperatures with keeping the excellent impact resistance and light weight of the C/C composites. Furthermore, molten metal pumps are provided from which components do not dissolve into the molten metal even when used in molten metal and have sufficient thermal impact resistance and oxidation resistance.Type: ApplicationFiled: December 6, 2001Publication date: July 4, 2002Applicant: NGK Insulators, Ltd.Inventors: Shigeru Hanzawa, Kenji Nakano
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Patent number: 6412672Abstract: A system for transferring molten metal (12) from a ladle (11) to a tundish (14) includes a nozzle (18) carried by the ladle (11) and having a bottom edge (30). A tube (19) has an upper edge (33) adapted to be positioned adjacent to the bottom edge (30) of the nozzle (18). The bottom edge (35) of the tube (19) is received in the tundish (14) and the passageway (32) in the tube (19) may receive a plug (39) to prevent slag (16) in the tundish (14) from entering the passageway (32). Either the bottom edge (30) of the nozzle (18) or the upper edge (33) of the tube (19) is generally spherical and engages a generally conical surface of the edge (30, 33) which is not spherical to form a seal between the nozzle (12) and the tube (19) irrespective of their precise alignment. The molten metal (12) may then pass from the ladle (11), through the nozzle (18), and through the tube (19) to displace the plug (39) and be received in the tundish (14).Type: GrantFiled: May 1, 2000Date of Patent: July 2, 2002Assignee: The Carmany Goup IncorporatedInventor: James S. Adams
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Patent number: 6399016Abstract: Direct smelting plant for producing molten metal from a metalliferous feed material induces a smelting vessel 11 to hold a molten metal and slag bath beneath a hot gas space. Solids injection lances 27 extend downwardly and inwardly through side walls of the vessel and hot oxidising gas is directed downwardly into the gas space by a central vertical gas injection lance 26. The plant layout is divided into four functional zones spaced circumferentially around vessel 11 and radiating outwardly from the vessel. Zone 1 contains an overhead hot gas delivery duct 31 supplying gas to lance 26 and an offgas duct 32; Zone 2 contains a forehearth 19 and forehearth tapping launder 34; Zone 3 contains slag notches 45 and slag launders 46; and Zone 4 contains a primary slag drain taphole and launder 48. This layout minimises the potential for interference between the transport of the hot gases, the metaliferous feed material, and the molten metal and slag.Type: GrantFiled: March 5, 2001Date of Patent: June 4, 2002Assignee: Technological Resources Pty. Ltd.Inventor: Andrew Charles Burrow
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Patent number: 6379416Abstract: A component adjustor is added to an incineration residue containing salts to adjust a component ratio determined by the equation (Ca+Mg)/(Si+Al) in the range of 0.7 to 2.0. The incineration residue having the adjusted component ratio is charged to a melting furnace maintained in a reducing atmosphere to form a melt. The melt is separated into a molten slag layer, a molten salt layer, and a molten metal layer. The molten slag is fractionated and discharged from the melting furnace. The discharged molten slag is rapidly cooled. The temperature of the vapor phase in the melting furnace is maintained at 700 to 1000° C. A non-oxidizing gas is blown into the vapor phase in the melting furnace to increase the amounts of exhaust gases exhausted from the melting furnace.Type: GrantFiled: January 3, 2000Date of Patent: April 30, 2002Assignee: NKK CorporationInventors: Keisuke Nakahara, Satoshi Matsui, Takuya Shinagawa
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Patent number: 6358468Abstract: Apparatus for pumping molten metal up a discharge pipe and into a casting mold or die cast shot sleeve and holding the metal at its highest point in the discharge pipe while replenishing the pumping chamber with molten metal for the next specific volume of molten metal to be pumped up the discharge pipe without allowing metal to flow backward in the discharge pipe at any time. The apparatus consists of a submerged pump vessel charged and discharged by a pump piston in the submerged vessel operated from above the level of the melt. A single stopper rod acts as the valve, operated from above the level of the melt to allow molten metal into a pumping chamber while at the same time holding the previous charge in the discharge pipe. Opening the stopper rod closes the inlet and allows the piston to force molten metal up the discharge pipe.Type: GrantFiled: December 15, 1999Date of Patent: March 19, 2002Inventor: Adrian D. VanderJagt
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Publication number: 20020024173Abstract: A thermal insulation cover for covering an opening in a tundish and forming a sealed closure thereabout according to this invention comprises a pair of cover members adapted to be positioned in covering relation over the opening, and means for locking the cover members together and ensuring that respective abutment faces of the covers are spaced apart by a predetermined amount. The locking means comprises first and second brackets mounted respectively on the cover members, an elongated lock bar mounted for movement relative to the brackets, the lock bar having a stop member at its rearward end to abut the first bracket to limit movement of the bar and position a recess at its forward end relative to the second bracket, and a lock member mountable in the recess to abut the second bracket to prevent retrograde movement of the bar.Type: ApplicationFiled: August 23, 2001Publication date: February 28, 2002Inventors: Ricky R. Scriven, Christopher D. Scriven
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Publication number: 20020003325Abstract: A reduced iron discharger in a rotary hearth reducing furnace scoops up reduced iron on a rotary hearth from a front side with the use of an impeller enough long to cover the entire width of the rotary hearth, drops the reduced iron onto a vibrating conveyor mounted in the impeller, and discharges it from an outlet to the outside of the reducing furnace. The reduced iron discharger involves minimal structural waste, and gives a satisfactory yield.Type: ApplicationFiled: April 10, 2001Publication date: January 10, 2002Inventors: Susumu Kamikawa, Hironori Fujioka, Hiromi Osaka, Keiichi Sato, Yoshimitsu Onaka
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Publication number: 20010054784Abstract: Process and a device for producing metal powders from molten metal. The process includes directing at least three successive gas beams at a molten metal stream inside an atomization chamber, the at least three gas beams being oriented in different directions. The device includes a metallurgical vessel for holding molten metal provided with a nozzle element for discharging a molten metal stream into an atomization chamber as well as at least three gas nozzle elements for providing at least three gas beams of different orientation and directed at different points of the molten metal stream inside the atomization chamber.Type: ApplicationFiled: July 23, 2001Publication date: December 27, 2001Applicant: BOHLER EDELSTAHL GmbH & Co. KGInventor: Claes Tornberg
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Patent number: 6322745Abstract: A vessel which produces metal from a metalliferous feed material by a direct smelting process is disclosed. The vessel contains a molten bath having a metal layer (15) and a slag layer (16) on the metal layer and has a gas continuous space (31) above the slag layer. The vessel includes a hearth formed of refractory material having a base (3) and sides (55) in contact with the molten metal and side walls (5) which extend upwardly from the sides (55) of the hearth and are in contact with the slag layer and the gas continuous space. The side walls that contact the gas continuous space include water cooled panels (57) and a layer of slag on the panels.Type: GrantFiled: March 21, 2000Date of Patent: November 27, 2001Assignee: Technological Resources Pty. Ltd.Inventors: David John Leigh, Peter Damian Burke, Cecil Peter Bates, Ralph Gottfried Weber
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Patent number: 6312498Abstract: Method for manufacturing solder balls is disclosed. The apparatus comprises a tundish, a vibrator, a cooling liquid tank, an inactive atmospheric chamber, a molten metal receiving tray, a ball collecting barrel and a cooling liquid reservoir. The tundish has orifices at its bottom. The vibrator is immersed in the molten metal of the tundish and generates vibrations. The cooling liquid tank is situated under the tundish and is provided with a cooling liquid heater at its upper and middle outer surface and a cooling liquid cooler at its lower outer surface. The inactive atmospheric chamber is interposed between the bottom of the tundish and the top surface of the cooling liquid. The molten metal receiving tray is seated on a portion of the inactive atmospheric chamber and is horizontally movable. The ball collecting barrel is positioned under the cooling liquid tank and is provided with a cut-off valve at its top, a ball removing valve at its bottom and a cooling liquid supply conduit at its upper portion.Type: GrantFiled: December 14, 1999Date of Patent: November 6, 2001Assignee: MK Electron Co., Ltd.Inventors: Jin-Hyung Lee, Byung Chul Moon, Jin Lee, Jeong-Tak Moon, Chang-Rok Oh, Jae Gyu Nam
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Patent number: 6311629Abstract: Gasification of waste is performed in a gasifier having a gasification space (1) and a liquid rotating slag bath (2). The slag bath (2) is preferably caused to rotate by tangentially injecting gasification medium and/or at least a portion of the waste via a burner toward the surface of the slag bath. Waste with a diameter of to 5 mm is preferably introduced into gasifier (1) above the slag bath (2), while larger waste is preferably introduced directly into the slag bath. Slag is a removed, together with cracked gas accumulated during gasification through the floor of the gasifier via a slag drain having a lateral opening which protrudes above the slag bath.Type: GrantFiled: August 13, 1998Date of Patent: November 6, 2001Assignee: Linde-KCA-Dresden-GmbHInventors: Siegmar Marschner, Sven Halang
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Patent number: 6289034Abstract: A process for producing metals from a metalliferous feed material in an electric furnace is disclosed. The process includes the steps of forming a molten bath having a metal layer and a slag layer on the metal layer in the furnace and supplying electrical energy to the furnace and converting the electrical energy to thermal energy and thereby contributing to the heat input requirements of the process. The process also includes injecting a carrier gas and a solid carbonaceous material into the molten bath via one or more than one solids injection lance/tuyere and causing molten material to be projected from the molten bath as splashes, droplets, and streams into a space above a nominal quiescent surface of the molten bath and forming a transition zone.Type: GrantFiled: March 21, 2000Date of Patent: September 11, 2001Assignee: Technologies Resources Pty. Ltd.Inventor: Cecil Peter Bates
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Publication number: 20010019187Abstract: Melt delivery system and method including a first melting chamber and a laterally adjacent second melt pour chamber arranged side-by-side to one another with a suitable isolation valve therebetween. A melting/melt delivery system is includes a transport mechanism having a horizontally translatable carriage disposed on a carriage support frame. A shaft mechanism is disposed on the carriage for rotation relative thereto and for carrying a melting vessel in a manner that the melt-filled vessel can be horizontally translated from the melting chamber where a charge is melted in the vessel to the adjacent mold pour chamber where the melt is poured into a casting mold or vessel by rotation of the shaft mechanism. The carriage is translated by an actuator on the carriage support frame, and the shaft mechanism is independently rotated by an actuator on the carriage.Type: ApplicationFiled: March 29, 2001Publication date: September 6, 2001Applicant: Howmet Research CorporationInventors: Lloyd M. Booth, David L. Kring, Martin A. Callaway
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Publication number: 20010018851Abstract: A method for manufacturing metal structures in which minute drops of a liquid metal are emitted from an acoustic device through an inert gas. The presence of the inert gas at the surface of the liquid metal prevent the formation of an oxide skin which would absorb acoustic energy and hinder droplet formation and emission. The droplets are then emitted towards a substrate, which may form as a carrier, where they may be used to form solder bumps, circuit traces, or accreted to form a three dimensional device.Type: ApplicationFiled: April 11, 2001Publication date: September 6, 2001Applicant: Xerox CorporationInventor: David A. Horine
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Patent number: 6280499Abstract: Clean metal pour form a tilting, side-tapped furnace containing metal and slag is maximized by determining metal residuum remaining in the furnace from measuring the liquid metal poured into the receiving ladle and adjusting the furnace tilt angle to minimize vortex formation and minimize slag entrainment. Measurement of the necessary parameters avoids the use of operator judgment. In a preferred embodiment, adjustment of the tilt angle is computerized based on data received from appropriate sensing devices, avoiding both operator judgment as well as operator control.Type: GrantFiled: June 19, 1996Date of Patent: August 28, 2001Inventor: Robert J. Koffron
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Patent number: 6264883Abstract: To be able to produce metal melts using any metal carriers incurring in metallurgical practice as the charging materials, namely in the most diverse quantitative compositions, a plant for producing metal melts is provided with the following characteristic features: an electric arc furnace vessel (1) provided with one charging opening (11, 21) for a metal melt and/or scrap and/or direct reduced metal, in particular direct reduced iron, and/or ore and at least one electrode (16) and one slag tapping means (22), an oxygen-blowing converter vessel (3) provided with one melt tapping means (41), wherein the oxygen-blowing converter vessel (3) and the electric arc furnace vessel (1) form a unit which is connected via an overflow weir (34) and which is rigidly mounted on the foundation and, wherein the bath surface related specifically to the bath volume is smaller in the oxygen-blowing converter vessel (3) than in the electric arc furnace vessel (1) and the oxygen-blowing converter vessel (3) shares a common reType: GrantFiled: February 26, 1999Date of Patent: July 24, 2001Assignee: Voest-Alpine Industrieanlagenbau GmbHInventors: Stefan Dimitrov, Norbert Ramaseder, Wilfried Pirklbauer, Yoyou Zhai, Johannes Steins, Ernst Fritz, Johannes MĂ¼ller
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Publication number: 20010006012Abstract: A rotary furnace apparatus is provided for rapid melting of a variety of virgin and recycled ferrous and non-ferrous metals, which distributes the introduction of the unmelted charge materials and hence the melting heat requirements along an elongate gas-solid-liquid reaction zone within the furnace, according to the distribution of heat available to effect melting. In the case of fine-sized metal charge materials, fluxes and additive reagents, a longitudinally traversing solids injection lance projecting into the furnace is provided with nozzle directed to project a jet of charge down into the bath as it traverses successively backwards and forwards. A traversing oscillating conveyor is provided for coarse-sized scrap metals and the like.Type: ApplicationFiled: March 2, 2001Publication date: July 5, 2001Inventor: William Lyon Sherwood
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Patent number: 6250521Abstract: A slide gate plate throttling mechanism for the continuous casting of molten metal includes a gate plate assembly. The gate plate assembly is connected to an upper nozzle disposed below a vessel for containing molten metal and is disposed above an elongated lower nozzle that directs flow of molten metal. Each plate of the gate plate assembly includes an opening that forms a portion of a passageway for the molten metal. The gate plate assembly comprises a gate plate that is moved so as to open and close the passageway, a lower plate connected to an upper surface of the nozzle, and a groove disposed in a bottom surface of the lower plate around the lower plate opening. The mechanism further comprises at least one control device for regulating flow of inert gas and graphite into the groove. The system may include a device for measuring back pressure in the groove to determine when to seal the groove by injecting graphite therein.Type: GrantFiled: February 2, 2000Date of Patent: June 26, 2001Assignee: LTV Steel Company, Inc.Inventor: Mohammad Assar
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Publication number: 20010003931Abstract: An apparatus for producing a metal formed product comprises a molten metal-holding furnace; a semisolidified metal-producing mechanism; a cooling member-restoring mechanism arranged adjacent to the semisolidified metal-producing mechanism, for applying a restoring treatment so that chillers have a desired function; a forming machine for forming semisolidified metal to have a predetermined shape; and an articulated robot capable of transporting a crucible to the molten metal-holding furnace, the semisolidified metal-producing mechanism, and the forming machine. The semisolidified metal-producing mechanism includes first to third agitators. The cooling member-restoring mechanism includes first to third treating sections. These components are arranged in a direction of back and forth movement of the articulated robot. Accordingly, it is possible to efficiently obtain the metal formed product having a high quality.Type: ApplicationFiled: December 15, 2000Publication date: June 21, 2001Inventors: Atsushi Suzuki, Kazuya Sakamoto, Kenji Ohwada, Tomonori Taoka, Koichi Kuroki, Takahiro Suenaga, Takashi Idegomori, Kenichi Katahira, Hideomi Ito, Akira Noda, Kazuaki Kobayashi, Masayoshi Kai, Shinji Kazama
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Patent number: 6231639Abstract: A filter cartridge for a molten metal filtering system is provided with a modular construction in which the filter elements are adapted to be removably mounted to an end plate. The filter elements may be removed separately from the filter and replaced with new filter elements without removing the entire cartridge assembly. According to another aspect of the invention, the filter elements are provided with an elliptical cross-section.Type: GrantFiled: March 7, 1997Date of Patent: May 15, 2001Assignee: Metaullics Systems Co., L.P.Inventors: David J. Eichenmiller, Richard S. Henderson, Lennard D. Lutes, Harvey Martin
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Patent number: 6224818Abstract: A process and system for purifying molten metal utilize a filter holder which has a spring-loaded clasp for releasably engaging a filter component. The filter holder is particularly well-suited to engaging and releasing a fabric filter having a frame surrounding its perimeter. The process involves releasing the filter component from the filter holder by inserting the filter component into a tapered recess of a mold composite. Another mold composite is mated over the filter component and forms a molten metal flow path, across which the filter is disposed. Then, a feed stream of molten metal is introduced to the flow path and through the filter. An advantage of the filter holder is that the spring tension within the filter holder can be adjusted to allow secure travel before insertion into the tapered recess and easy release of the filter component after insertion is complete.Type: GrantFiled: September 30, 1999Date of Patent: May 1, 2001Assignee: Ametek, Inc.Inventors: Jay R. Hitchings, Edward J. Kowalczyk
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Patent number: 6224648Abstract: In order to separate metals and/or metal alloys of different melting points from one another, a mixture of these metals and/or metal alloys is brought to a temperature at which the metal or the metal alloy of relatively low melting point is molten and the metal or the metal alloy of relatively high melting point is in the solid state. The solid constituents are separated from the melt, use being made of washing column with at least one filter which withstands the temperature of molten metal. Each of the filters is arranged in the wall of a separate pipe which extends through the washing column. The mixture is fed to one end of the washing column and moves along the pipe or pipes, towards means arranged at the opposite side of the washing column for removing solid crystalline material. The melt passes via the filter or filters into the pipe or pipes, and flows in countercurrent to the mixture situated on the outside of the pipe or pipes, towards a melt discharge.Type: GrantFiled: June 14, 1999Date of Patent: May 1, 2001Assignee: Nederlandse Organisatie voor Toegepast-Natuurwetenschappelijk Onderzoek TNOInventors: Dirk Verdoes, Hendrik Visscher
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Patent number: 6193503Abstract: The object of this invention is to provide an ash-melting furnace which can respond to fluctuations in the load and which will be capable of highly efficient and stable operation. In an ash-melting furnace which heats and melts the primary ash and the fly ash obtained by combustion together, this invention is characterized by supplying the primary ash (ash containing rough particles) from upper end of the furnace to form an upper layer of a two-tiered layer of ash, supplying the fly ash (ash containing minute particles) from an upper end of the furnace to form a lower layer of the two-tiered layer of ash, moving the two-tiered layer together towards the far end of the furnace, and heating and melting the two-tiered layer by a burner to form molten slugs during the moving step. When the burner is an oxygen-enriched burner, this configuration makes it possible to control the volume of oxygen to be added to the burner air (including changing the density of the oxygen).Type: GrantFiled: March 28, 2000Date of Patent: February 27, 2001Assignee: Mitsubishi Heavy Industries Ltd.Inventors: Takehiro Kitta, Masao Takuma, Hiroki Honda, Kimitoshi Ose, Tetsuo Sato, Izuru Ishikawa, Kenichi Shibata, Akira Noma
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Patent number: 6156260Abstract: A chamber for receiving a downward flow of liquid metal includes a generally horizontal base having a generally planar impact surface. A first faceted sidewall having a plurality of facets formed therein, generally extends upwardly from and encompasses the planar surface to define an interior space. The interior space has an upper opening for receiving the downward flow of liquid metal. A second wall extends inwardly and upwardly from the first faceted wall toward the upper opening. A plurality of buttresses are spaced along the first faceted wall. Each of the buttresses extends between the impact surface and the second faceted wall. The buttresses form a plurality of discrete pockets including at least one facet. The pockets are defined by the buttresses, the impact surface, the first faceted wall and the second wall. The buttresses laterally deflect and divide the radial outward flow into a plurality of discrete flow patterns associated with the plurality of pockets.Type: GrantFiled: June 9, 1999Date of Patent: December 5, 2000Assignee: PSC Technologies, Inc.Inventors: Lawrence J. Heaslip, James D. Dorricott
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Patent number: 6120726Abstract: The invention relates to an automatically opening tapping thimble made from a refractory material for casting crucibles which are used in aluminothermic reactions. This thimble consists entirely or partially of air-permeable graphite or metal whose melting point lies between 2100 and 3727.degree. C.Type: GrantFiled: October 23, 1998Date of Patent: September 19, 2000Assignee: Elektro-Thermit GmbHInventors: Horst Eggert, Michael Steinhorst
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Patent number: 6092701Abstract: A refractory plate for a sliding gate valve at the outlet of a vessel containing molten metal has a polygonal external shape and has a longitudinal axis, on both sides of which at least two side surfaces, disposed at an obtuse angel (.gamma.) to one another, extend and serve as clamping surfaces of the plate in a metallic frame (11) or the like. The shorter side surfaces are arranged to extend at an angle (.alpha.) of between 20.degree. and 50.degree. to the longitudinal axis while the longer side surfaces are arranged to extend at an angle (.beta.) of between 10.degree. and 30.degree. to the longitudinal axis. The refractory plate can thus be optimally clamped and an increased service life is thus consequently achieved.Type: GrantFiled: February 5, 1999Date of Patent: July 25, 2000Assignees: Stopinc AG, Didier Werke AGInventors: Rolf Waltenspuhl, Hans Rothfuss, Werner Keller
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Patent number: 6019258Abstract: Plate change drawer for a metallurgical vessel such as a continuous casting distributor (2). The drawer has a chassis (12) mounted under the metallurgical vessel, at least one fixed upper plate (18) and at least one replaceable lower plate (22), means of applying pressure to force the lower plate (22) against the fixed plate, the chassis (12) having guide means for receiving a lower replacement plate (22) alongside the lower plate (22) during pouring, and actuation means for bringing the lower replacement plate (22) in place of the plate during pouring. The upper fixed plate (18) and the lower replaceable plate (22) have identical polygonal peripheries and are offset angularly so that they do not overlap completely. The polygonal periphery of the plate is a square or a square with rounded corners.Type: GrantFiled: December 14, 1998Date of Patent: February 1, 2000Assignee: Vesuvius Crucible CompanyInventor: Francois-Noel Richard
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Patent number: 6008152Abstract: The invention concerns a refractory material comprised essentially of vitreous or amorphous silica and presenting an improved resistance to corrosion by molten metals, principally aluminium. It contains at least 0.1% and no more than 10% by wt. of barium sulfate. It has a crystallized silica content of less than 10% and it is comprised of at least 75% vitreous or amorphous silica.Type: GrantFiled: May 14, 1998Date of Patent: December 28, 1999Assignee: Vesuvius Crucible CompanyInventors: Philippe Guillo, Mike Hankin
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Patent number: 5992711Abstract: An integrated submerged entry nozzle for thin slab continuous casting has a plate member 12 corresponding to the lower plate of a slide gate and a nozzle member 11 having a flat molten steel passage section in the part to be submerged into molten steel of at least the tip, the both 11. 12 being integrated together by the use of an organic adhesive. The plate member 12 and the nozzle member 11 are separately formed followed by baking or firing, the both 11, 12 are adhered together by the use of an organic adhesive, the adhesive is dried, the outside is covered with a shell, and refractory mortar is filled in the space. Thereafter, a refractory ring 28 is adhered in such a manner as to cover the inside of the adhesive joint part followed by drying.Type: GrantFiled: April 22, 1998Date of Patent: November 30, 1999Assignees: Toshiba Ceramics Co., Ltd., Sumitomo Metal Industries, Ltd.Inventors: Yoichiro Mochizuki, Tetsuro Fushimi, Etsuhiro Hasebe, Moriki Hashio, Toshihiko Murakami, Sei Hiraki
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Patent number: 5984153Abstract: A tube changing device is comprised of a chassis (16) mounted of the distributor (2), refractory pieces (10, 18, 22) that delimit a casting gutter, these refractory pieces being comprised of at least one fixed place (18) and a tube having a plate (24) in its upper part, means for generating pressure for applying the plate (24) of the tube (22) against the fixed plate (18), a position for introducing a new tube (22a), a casting position and a position for evacuating the worn tube (22b), guidance means (18, 48) that permit the new tube (22a) to pass from the introduction position to the casting position and the worn tube (22) to pass from the casting position to the evacuation position, actuation means (34, 36) for moving the new tube from the introduction position to the casting position and the worn tube from the casting position to the evacuation position.Type: GrantFiled: February 24, 1998Date of Patent: November 16, 1999Assignee: Vesuvius FranceInventor: Francois Noel Richard