Having Means For Simultaneously Feeding Diverse Materials Patents (Class 266/267)
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Patent number: 8980165Abstract: Tuyere stock arrangement of a blast furnace includes a tuyere body configured for installation in a shaft furnace wall. The tuyere body includes a front face facing an interior of the shaft furnace and an opposite rear face and a tuyere channel extending between the rear and front faces (24). The stock arrangement includes a blowpipe between the rear face and a hot blast air supply system, the blowpipe having a front portion connecting to the tuyere body and an opposite rear portion connecting to the hot blast air supply system. A fuel injection lance is arranged through the tuyere body and feeds fuel into the shaft furnace. A gas injection lance feeds an oxidizing gas to the shaft furnace and is arranged in the rear portion of the blowpipe to feed oxidizing gas into a central portion of a stream of hot blast air fed through the blowpipe.Type: GrantFiled: May 23, 2011Date of Patent: March 17, 2015Assignee: Paul Wurth S.A.Inventors: Jean-Paul Simoes, Paul Tockert, Lionel Hausemer
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Patent number: 8936749Abstract: An apparatus for injecting gas into a vessel is disclosed. The apparatus comprises a gas flow duct from which to discharge gas from the duct, an elongate central structure extending within the gas flow duct from its rear end to its forward end, and a plurality of flow directing vanes disposed about the central structure adjacent the forward end of the duct. The forward end of the central structure and the vanes are water cooled by separate supply passages.Type: GrantFiled: December 11, 2009Date of Patent: January 20, 2015Assignee: Technological Resources Pty. LimitedInventor: Barry Alan Cady
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Patent number: 8919670Abstract: A fuel injection lance for an ore-smelting furnace includes a central conduit, a first conduit and a second conduit. The first and second conduits are concentric with the central conduit. A central conduit is connected to a fuel mixture. The first and second conduits are in flow communication with a gas source. The first and second conduits have gas flowing at independently controllable gas flow rates relative to the other conduit. A swirl portion has a cylindrical body with a hollow interior cylinder, and vertical and helical channels formed within the body portion. Vertical channels traverse the body portion vertically to the outer surface adjacent to the bottom surface. Helical channels traverse the outer surface in a helical pattern. Vertical channels intersect with corresponding helical channels at a predetermined angle selected to provide a desired particle distribution of a fuel injected into the furnace.Type: GrantFiled: December 9, 2011Date of Patent: December 30, 2014Assignee: United States Steel CorporationInventor: Pavan Kumar Shivaram
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Publication number: 20120224601Abstract: A burner and/or injector panel apparatus includes a flange rotatable within a cylindrical aperture in a horizontal plate and securely retainable between one or more retaining clips and the plate. Extending downward from the flange is a main body with a cylindrical chamber. A burner, burner/injector, or injector is contained within the cylindrical chamber. The main body has a helical cooling circuit extending around the cylindrical chamber and burner and/or injector. The burner and/or injector panel apparatus may be installed through a furnace wall, especially an electric arc furnace, more particularly, a balcony panel of a sump area of an electric arc furnace. The burner and/or injector panel apparatus may be tilted from horizontal or rotated around its vertical axis in order to better target a target area of a molten bath of metal with a flame, jet of oxygen, or stream of carbon particles.Type: ApplicationFiled: March 1, 2011Publication date: September 6, 2012Applicant: AIR LIQUIDE ADVANCED TECHNOLOGIES U.S. LLCInventor: Yury EYFA
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Patent number: 8128726Abstract: A method and a device for admixture of powder in a liquid, whereby the method comprises that the liquid in a supply (14), influenced by underpressure in a crucible (12) to which the liquid is to be transferred, flows through a drain tube (6) out of the supply (14), the powder is dosed from a powder receptacle (1) and is driven by a gas, and the mixture of powder and gas is added to the liquid in the drain tube (6) and mixed therewith, whereupon the mixture flows into the crucible (12). The device comprises a supply (14) from which the liquid may flow and a receptacle (1) with powder, whereby a drain tube (6) connects the supply (14) with a receiving receptacle (12) which can be held at an inner underpressure. A device (4) for supply of a driving gas for the powder is connected to a mixing chamber (3) at an outlet from the powder receptacle (1), while the mixing chamber (3) is connected to the drain tube (6) for supply of powder to the liquid flowing in the drain tube.Type: GrantFiled: June 22, 2007Date of Patent: March 6, 2012Assignee: Heggset Teknologi ASInventors: Bjarne Anders Heggset, Per Gunnar Strand, Jo Henrik Vaagland
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Patent number: 8092571Abstract: The present invention relates to a combustion reactor for nanopowders, a synthesis apparatus for nanopowders using the combustion reactor, and a method of controlling the synthesis apparatus. The combustion reactor for nanopowders comprises an oxidized gas supply nozzle connected to an oxidized gas tube; a gas supply unit supplying a fuel gas and a precursor gas; and a reaction nozzle forming concentricity on an inner wall of the oxidized gas supply nozzle to be connected to the gas supply unit and having an inlet opening for supplying an oxidized gas disposed at a region adjacent to a jet orifice for spraying flames.Type: GrantFiled: December 30, 2005Date of Patent: January 10, 2012Assignee: Korea Institute of Science and TechnologyInventors: Jong-Ku Park, Jae-Pyoung Ahn, Hyoung-Chul Kim, Seung-Yong Lee, Hyun-Seock Jie, Hoon Park
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Patent number: 8029594Abstract: A method for introducing dust into a molten bath of a pyrometallurgical installation is described. According to the method, a carrier gas containing dust particles is guided through a heating zone of an electrode less plasma torch, the gas being converted to a plasma by inductive heating prior to being blown into a region of the installation which receives the molten bath.Type: GrantFiled: June 4, 2007Date of Patent: October 4, 2011Assignee: Siemens AktiengesellschaftInventors: Werner Hartmann, Günter Lins, Thomas Matschullat
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Patent number: 7959708Abstract: A method and apparatus for forming internally shrouded supersonic coherent jets comprising an inert gas, such as pure argon and argon/oxygen mixtures. This method and apparatus can be employed to produce low-carbon steels with a top lance in basic oxygen steelmaking.Type: GrantFiled: December 14, 2007Date of Patent: June 14, 2011Assignee: Praxair Technology, Inc.Inventors: William John Mahoney, Gary Thomas Vardian
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Publication number: 20110074070Abstract: An operation method of a flash smelter includes blowing a gas for dispersing raw material and contributing to a reaction, from a lance at an upper portion of a shaft so that the gas forms a spiral flow. A raw material supply apparatus includes a supply portion supplying raw material and a gas for dispersing the raw material and contributing to a reaction into a flash smelting furnace, wherein the supply portion has a lance provided at an upper portion of a shaft that blows the gas so that the gas forms a spiral flow.Type: ApplicationFiled: September 24, 2010Publication date: March 31, 2011Applicant: PAN PACIFIC COPPER CO., LTD.Inventors: Yutaka Yasuda, Tatsuya Motomura
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Patent number: 7837928Abstract: A tuyere assembly for directing air and one or more fluid hydrocarbons into a cavity in a blast furnace. The tuyere assembly includes a blowpipe portion with a conduit defining a bore through which the air is directed. The tuyere assembly also includes a tuyere with a chamber defined by one or more walls thereof, the chamber being in fluid communication with the cavity of the blast furnace, and the chamber of the tuyere and the bore of the blowpipe portion form an internal cavity of the tuyere assembly. Also, the tuyere assembly includes one or more injector subassemblies having one or more outlet ends, each outlet end being adapted for directing the hydrocarbon into the internal cavity for combustion thereof to provide a flame substantially having a preselected flame configuration.Type: GrantFiled: January 16, 2008Date of Patent: November 23, 2010Assignee: U.S. Steel Canada Inc.Inventors: Frank W. Harrison, Lawrence A. Drebert
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Patent number: 7824603Abstract: An apparatus for reducing a metalliferous material in a fluidized bed includes a vessel for containing the fluidized bed, a mechanism for supplying the metalliferous material, a solid carbonaceous material, an oxygen-containing gas, and a fluidizing gas into the vessel for forming the fluidized bed in the vessel. The oxygen-containing gas supply mechanism includes one or more than one oxygen-containing gas injection lance having a lance tip with an outlet that is positioned for injecting the oxygen-containing gas in a downward flow into the vessel within a range of plus or minus 40° to the vertical.Type: GrantFiled: May 20, 2005Date of Patent: November 2, 2010Assignee: Outotec OyjInventors: Andreas Orth, Heinz Eichberger, Donald Keith Philp, Jeantine Van Gemund, legal representative, Rod Dry
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Publication number: 20100107821Abstract: A swirling column nozzle comprises a nozzle body with an air chamber defined therein; an outlet portion, a feed pipe penetrating through the air chamber and extending to the outlet portion, an oxygen supplying portion disposed on the nozzle body, the outlet portion is formed with a swirling guide part for moving a mixture of the oxygen gas and the concentrate downwardly in the form of a swirling column. Further, a swirling column smelting equipment and a method thereof are disclosed. The air flow moves downwardly in a substantially swirling column, so the chemical reaction path and reaction time are extended remarkably, allowing the reduction of the height of the reaction shaft.Type: ApplicationFiled: January 28, 2009Publication date: May 6, 2010Inventors: Jikun Wang, Wenhai Zhang, Ying Dong, Xiaobo Zhang
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Publication number: 20100044930Abstract: A method and apparatus for forming internally shrouded supersonic coherent jets comprising an inert gas, such as pure argon and argon/oxygen mixtures. This method and apparatus can be employed to produce low-carbon steels with a top lance in basic oxygen steelmaking.Type: ApplicationFiled: December 14, 2007Publication date: February 25, 2010Applicant: PRAXAIR TECHNOLOGY INC.Inventors: William John Mahoney, Gary Thomas Vardian
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Patent number: 7494615Abstract: A direct smelting plant that includes an effective and reliable solids feed means for injecting solid feed materials, particularly carbonaceous material, into a direct smelting vessel of the plant is disclosed. The solid feed means is characterised by independent supply of carbonaceous material to injection lances. The independent supply of carbonaceous material minimises the possible adverse impact of a breakdown of one or more than one lance or a breakdown of the carbonaceous material injection means for that lance or lances.Type: GrantFiled: October 12, 2005Date of Patent: February 24, 2009Assignee: Technological Resources Pty. LimitedInventors: Peter Damian Burke, David John Leigh
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Patent number: 7024750Abstract: A method for the production of a layered metal slab by casting, which strip contains a central layer (2) and surface layers (3) on either side of it. The central layer (2) is introduced as a strip through a mould (4), into which is introduced molten metal (5), the mould (4) is cooled, whereupon a layered structure (1) is formed as the metal solidifies.Type: GrantFiled: December 11, 2001Date of Patent: April 11, 2006Assignee: Outokumpu OyjInventors: Mika Isokytö, Saara Koski-Laine, Taisto Koskinen, Ari Lind, Kauko Rajamäki
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Publication number: 20040195738Abstract: A method and apparatus for continuous fabrication of homogeneous thin flake or powder electrolyte material from inorganic salt, metallic or similar materials or from mixtures of such materials for use in Carbonate Fuel Cell (“CFC”) power plants. Electrolyte precursor powders are fed to a continuous blender type mixer using precision metering equipment that controls material feed rates. The homogenous mixture of blended powders is then fed into a high temperature melting tank in which the mixture is melted, forming the desired molten eutectic composition. The liquid eutectic melt drips from the melting tank through ceramic or metallic nozzles and splat-cools on a rotating, water-cooled metal cylinder to produce uniform size, thin flake material. The thin flake electrolyte material can be used as-is, or it may be further processed using continuous grinding and powder fabrication equipment.Type: ApplicationFiled: April 30, 2004Publication date: October 7, 2004Inventors: Thomas M. Lucas, Joel D. Doyon
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Patent number: 6638337Abstract: The additives, in particulate solid form, are conveyed pneumatically in a divergent stream from a pneumatic gun to impinge upon the molten iron and mix therewith. The gun is spaced above a surface of molten iron such that the pneumatically conveyed stream including the additive has a central axis which is either horizontal (or at an acute angle to the horizontal). The gun is prefereably adjustable for adjustment of the stream angle, and the stream may be either added to pouring metal or to cover a surface of the molten iron.Type: GrantFiled: July 16, 2002Date of Patent: October 28, 2003Assignee: Qual-Chem LimitedInventors: Stephen David Bray, Keith Harris
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Patent number: 6565799Abstract: This invention relates to equipment for the feed of pulverous material to a concentrate burner of a suspension-melting furnace, so that the feed of solid finely divided material into the furnace is distributed evenly in the concentrate burner. According to the invention, a vibrating feeder is located between the raw material conveyor and the actual burner, and the concentrate burner feed pipes are equipped with blades for distributing the material.Type: GrantFiled: November 13, 2001Date of Patent: May 20, 2003Assignee: Outokumpu OyjInventors: Ilkka Kojo, Markku Lahtinen, Kaarle Peltoniemi
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Publication number: 20030071399Abstract: A process and apparatus for supplying solid feed materials for a direct smelting process to solids injection lances of a direct smelting vessel is disclosed. The feed materials supply apparatus includes a supply line (L) for conveying iron-containing material and solid carbonaceous material under pressure to solids injection lances (7), and the supply line includes a main feeder line section (15) and a plurality of branch line sections (17) extending from the main feeder line section. Each branch line section is connected to one solids injection lance for supplying iron-containing material and carbonaceous material to that lance. The apparatus further includes an assembly for dispensing iron-containing material under pressure into the main feeder line section of the supply line and an assembly for dispensing carbonaceous material under pressure into the main feeder line section of the supply line.Type: ApplicationFiled: October 9, 2002Publication date: April 17, 2003Inventor: David John Leigh
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Patent number: 6464928Abstract: A system for introducing a homogenous mixture of natural gas and oxygen into the tuyeres of a blast furnace. Included in this system are gas conduits with flow controllers connected to a mixer that produces a homogenous mixture. Provisions are made to by-pass the mixer and to introduce inert gas into the mixer to prevent formation of explosive gas mixtures.Type: GrantFiled: October 23, 2000Date of Patent: October 15, 2002Assignee: AirProducts and Chemicals INCInventors: Yuri Victorovich Lipukin, Valentin Konstantinovich Kornev, Ivan Filippovich Kurunov, Vladislav Andreevich Dobroskok, Valeri Nikolayevich Loginov
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Patent number: 6238457Abstract: The invention relates to a method for adjusting the flow velocity of reaction gas and the dispersion air of pulverous solids when feeding reaction gas and finely divided solids to the reaction shaft (6) of a suspension smelting furnace for creating a controlled and adjustable suspension. Reaction gas (8) is fed into the furnace from around a finely divided solid material flow (5), so that said solids are distributed with an orientation towards the reaction gas by means of dispersion air. The flow velocity and discharge direction of the reaction gas to the reaction shaft are adjusted steplessly by means of a specially shaped adjusting member (10) moving vertically in the reaction gas channel (13) and by means of a specially shaped cooling block (12) surrounding the reaction gas channel (13) and located on the arch of the reaction shaft.Type: GrantFiled: June 1, 1999Date of Patent: May 29, 2001Assignee: Outokumpu OyjInventors: Ismo Holmi, Tuomo Jokinen, Launo Lilja, Jussi Sipilä, Pekka Tuokkola, Vesa Törölä, Lasse Valli
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Patent number: 6090182Abstract: A method for providing a blast stream into a blast furnace wherein fuel and hot oxygen are provided into the blast air, the hot oxygen being at a temperature and velocity each greater than that of the blast air, and wherein the fuel and hot oxygen begin to combust prior to passage into the blast furnace in the blast stream.Type: GrantFiled: October 29, 1997Date of Patent: July 18, 2000Assignee: Praxair Technology, Inc.Inventor: Michael Francis Riley
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Patent number: 5904895Abstract: A burner/injector for providing a localized impingement flame or multiple flames for scrap heating and melting through use of a fluid fuel and at least one oxygen rich oxidizing gas. The burner/injector includes a liquid-cooled combustor for generating an impinging flame directed toward a scrap pile and a structure for injecting a controllable amount of a solid material and a controllable flow of high velocity oxidizing gas. The burner/injector may be arranged as a simple liquid-cooled combustor permanently mounted through the furnace wall or roof, and may be equipped with single or multiple channels for injection of solid material and high velocity oxidizing gas. The burner/injector can also be arranged as a water-cooled burner/injector lance accompanied with a water-cooled oxygen injecting lance, both movable through the slag door opening toward the furnace interior.Type: GrantFiled: April 16, 1998Date of Patent: May 18, 1999Assignee: American Combustion, Inc.Inventors: Gregory M. Gitman, Grigori Galperine, Stanislav I. Zhigach
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Patent number: 5858302Abstract: A burner/injector for providing a localized impingement flame or multiple flames for scrap heating and melting through use of a fluid fuel and at least one oxygen rich oxidizing gas. The burner/injector includes a liquid-cooled combustor for generating an impinging flame directed toward a scrap pile and a structure for injecting a controllable amount of a solid carbonaceous fuel and a controllable flow of high velocity oxidizing gas into space that has been previously occupied by the impinging flame. The burner/injector may be equipped to inject a solid slag forming materials and/or slag deoxidizing materials and/or to inject an additional oxidizing gas for burning a small portion of preheated scrap, post-combustion of CO and iron-carbon melt refining. The burner/injector may be arranged as a simple liquid-cooled combustor permanently mounted through the furnace wall or roof, and may be equipped with single or multiple channels for injection of solid material and high velocity oxidizing gas.Type: GrantFiled: November 6, 1996Date of Patent: January 12, 1999Assignee: American Combustion, Inc.Inventors: Gregory M. Gitman, Grigori Galperine, Stanislav I. Zhigach
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Patent number: 5843368Abstract: A burner/injector for providing a localized impingement flame or multiple flames for scrap heating and melting through use of a fluid fuel and at least one oxygen rich oxidizing gas. The burner/injector includes a liquid-cooled combustor for generating an impinging flame directed toward a scrap pile and a structure for injecting a controllable amount of a solid carbonaceous fuel and a controllable flow of high velocity oxidizing gas into space that has been previously occupied by the impinging flame. The burner/injector may be equipped to inject a solid slag forming materials and/or slag deoxidizing materials, and/or to inject an additional oxidizing gas for burning a small portion of preheated scrap, post-combustion of CO and iron-carbon melt refining. The burner/injector may be arranged as a simple liquid-cooled combustor permanently mounted through the furnace wall or roof, and may be equipped with single or multiple channels for injection of solid material and high velocity oxidizing gas.Type: GrantFiled: April 22, 1997Date of Patent: December 1, 1998Assignee: American Combustion, Inc.Inventors: Gregory M. Gitman, Grigori Galperine, Stanislav I. Zhigach
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Patent number: 5788921Abstract: A burner/injector for providing a localized impingement flame or multiple flames for scrap heating and melting through use of a fluid fuel and at least one oxygen rich oxidizing gas. The burner/injector includes a liquid-cooled combustor for generating an impinging flame directed toward a scrap pile and a structure for injecting a controllable amount of a solid carbonaceous fuel and a controllable flow of high velocity oxidizing gas into space that has been previously occupied by the impinging flame. The burner/injector may be equipped to inject a solid slag forming materials and/or slag deoxidizing materials, and/or to inject an additional oxidizing gas for burning a small portion of preheated scrap, post-combustion of CO and iron-carbon melt refining. The burner/injector may be arranged as a simple liquid-cooled combustor permanently mounted through the furnace wall or roof, and may be equipped with single or multiple channels for injection of solid material and high velocity oxidizing gas.Type: GrantFiled: October 29, 1996Date of Patent: August 4, 1998Assignee: American Combustion, Inc.Inventors: Gregory M. Gitman, Grigori Galperine, Stanislav I. Zhigach
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Patent number: 5714113Abstract: A burner/injector for providing a localized impingement flame or multiple flames for scrap heating and melting through use of a fluid fuel and at least one oxygen rich oxidizing gas. The burner/injector includes a liquid-cooled combustor for generating an impinging flame directed toward a scrap pile and a structure for injecting a controllable amount of a solid carbonaceous fuel and a controllable flow of high velocity oxidizing gas into space that has been previously occupied by the impinging flame. The burner/injector may be equipped to inject a solid slag forming materials and/or slag deoxidizing materials, and/or to inject an additional oxidizing gas for burning a small portion of preheated scrap, post-combustion of CO and iron-carbon melt refining. The burner/injector may be arranged as a simple liquid-cooled combustor permanently mounted through the furnace wall or roof, and may be equipped with single or multiple channels for injection of solid material and high velocity oxidizing gas.Type: GrantFiled: August 29, 1995Date of Patent: February 3, 1998Assignee: American Combustion, Inc.Inventors: Gregory M. Gitman, Grigori Galperine, Stanislav I. Zhigach
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Patent number: 5481247Abstract: A blast furnace tuyere sensor system comprising a conditioning circuit including a D.C. power supply, a potentiometer for base loading circuit voltage, and a photosensitive resistor sensor which outputs an analog voltage signal proportional to the intensity of the light falling on the sensor, and method and means to measure the output voltage signal and to actuate alarms when the measured voltage signal deviates in a predetermined manner or amount from the base load voltage indicative of a plugged tuyere, a bright tuyere or a defective sensor.Type: GrantFiled: July 29, 1994Date of Patent: January 2, 1996Inventors: James M. Alexander, Russell K. McComb, Jr.
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Patent number: 5451034Abstract: A method and device is provided for the combined injection of pulverized coal and a gaseous oxidant into a crucible of a shaft furnace, especially a blast furnace, through a hot-air blast tuyere. In the region of the nozzle end of the tuyere in the crucible, the pulverized coal is injected into the hot-air blast, in the form of a hollow annular jet and the gaseous oxidant is injected inside the hollow annular jet. A lance for implementing the method comprises two coaxial tubes and a distributing unit provided with a central bore for the pulverized coal.Type: GrantFiled: June 30, 1993Date of Patent: September 19, 1995Assignee: Paul Wurth S.A.Inventors: Leon Ulveling, Yvon Kroemmer, Charles Schmit
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Patent number: 5427604Abstract: A method and apparatus for feeding alloy additive and burden materials to the burden in a vertical shaft furnace working volume generally by gravity-feeding the alloy additive to the furnace tuyere for entrainment in the blast media and transfer to the burden, which improves the recovery rate of the charged additive components in the molten metal and, allows utilization of undersized materials without secondary handling and treatment of the feed materials or utilization of pneumatic feed apparatus.Type: GrantFiled: December 3, 1993Date of Patent: June 27, 1995Assignee: AMSTED Industries IncorporatedInventors: C. Gilmer Loving, Eugene B. Bailey, Robert G. Peting
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Patent number: 5333840Abstract: Fuel and combustion gas are supplied to the blast pipes and tuyeres of a blast furnace through injection lances which have an inner tube and an outer tube. The inner tube is generally used to carry the fuel, while the space formed between the inner and outer tubes is used to carry the combustion gas. Such a lance can have a heat resistant tip which has a bore for forming an extension of the inner fuel supply tube, and which also has a number of helical channels disposed about the bore for forming an extension of the space between the tubes. It is advantageous to have more than one such lance in each blast pipe and to have the lances extend obliquely into the hot blast channel that is formed by the blast pipe and the tuyere.Type: GrantFiled: July 14, 1993Date of Patent: August 2, 1994Assignee: SSAB Tunnpl.ang.t ABInventors: Bror E. Skold, Nils O. Lindfors, Jan O. Wikstrom
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Patent number: 5332419Abstract: A method of injecting powdered material into converters or other metallurgical vessels equipped with at least one submerged tuyere and a gas flow line interconnecting the tuyere to a bustle pipe or other source for blowing converting gas into the tuyere comprises providing an injection pipe fitted into the tuyere at an acute angle, preferably about 20.degree. C., with respect to the centre line of the tuyere and intersecting the tuyere at a point downstream of the gas line flow line entrance, and introducing fluidized powdered material into the tuyere through such injection pipe.Type: GrantFiled: June 15, 1993Date of Patent: July 26, 1994Assignee: Noranda Inc.Inventors: Raymond Lemay, Robert A. Vos
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Patent number: 5227117Abstract: A blast furnace blowpipe is provided having multipe bosses for a plurality of fuel injection lances spaced around the periphery of the blowpipe.Type: GrantFiled: May 29, 1992Date of Patent: July 13, 1993Assignee: USX CorporationInventor: Julian D. Derucki
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Patent number: 5176875Abstract: A tubular water-cooled jacket for furnaces is disclosed which includes a tubular member having a plurality of axial apertures and a plurality of transverse apertures. Each transverse aperture is formed therein so as to bring at least two of the axial apertures into open comunication with each other. The plurality of axial apertures and the plurality of transverse apertures corporate with one another to define a plurality of fluid passageways for cooling water isolated from one another. Each of the fluid passageways may be defined by at least two of the axial apertures and at least one of the transverse apertures connected to the at least two axial apertures. The tubular member may include a plurality of segments arranged side-by-side in a circumferential direction thereof and joined together.Type: GrantFiled: November 19, 1991Date of Patent: January 5, 1993Assignee: Mitsubishi Materials CorporationInventors: Hisao Kanazumi, Kenji Fujimori
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Patent number: 5173245Abstract: An injector for introducing particulate material into the bath of a pyrometallurgical vessel via existing tuyeres. An existing mechanical puncher may be removed and replaced with an injector adapted to be attached to the existing tuyere body so as not to disturb the existing blast air connections. The injector, including a housing spatially circumscribing an injector pipe and forming an annular space part way therewith, is inserted into the tuyere. A source of pressurized fluid is injected into the annular space keeping the tuyere open so the particulate material can be introduced through the pipe.Type: GrantFiled: December 19, 1991Date of Patent: December 22, 1992Assignee: Inco LimitedInventors: David E. Hall, Robert C. Francki
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Patent number: 5067693Abstract: Electric arc oven for melting scrap iron of the type comprising a vat lined with an inner coating made of refractory material which is called the sole of the oven, lateral walls, a vault capping the upper opening of the vat, openings provided in the vault through which the electrodes extend, and a tapping nozzle or eccentric tapping hole. In this oven, the sole is provided with at least one device for injecting gas to stir the molten metal. The injection device includes a low injector formed of a compact block made of dense non-porous refractory material through which extend one or a plurality of, preferably less than 50, hollow metallic tubes or slits or channels along its entire height in the direction of gaseous blowing and permitting gas to pass therethrough.Type: GrantFiled: March 13, 1990Date of Patent: November 26, 1991Inventors: Etienne Lepoutre, Michel Devaux, Bruno Hirschberg, Franz A. Petio, Paul Weitzer
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Patent number: 5042964Abstract: A method and corresponding apparatus for improving the control and efficiency of a combustion reaction in a flash smelting furnace, having the steps of mixing a first oxidizing gas having a first oxygen concentration with solid particles consisting of at least one combustible component and at least one incombustible component, directing the mixture of solid particles and said first oxidizing gas into a combustion chamber of the flash smelting furnace, burning the mixture of solid particles and oxidizing gas in a first flame portion to provide for the smelting of the solid particles, directing an auxiliary fuel into the combustion chamber to surround said first flame portion, directing a second oxidizing gas having a second oxygen concentration into the combustion chamber to surround the first flame portion and mix with the auxiliary fuel, burning the auxiliary fuel and the second oxidizing gas to create a second flame portion surrounding the first flame portion, controlling the flow of the first and second oxType: GrantFiled: January 2, 1990Date of Patent: August 27, 1991Assignee: American Combustion, Inc.Inventor: Gregory M. Gitman
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Patent number: 4919396Abstract: An apparatus for smelting meltable substances, particularly ore concentrates. A transfer element joins the cyclone discharge to the furnace and is arranged between the melting cyclone and the furnace. In this way, the fitting, particularly the re-fitting of an open-hearth furnace with a melting cyclone can be significantly simplified; or, on the other hand, the melting cyclone can be very easily dismantled for the purpose of repair or can be replaced by another melting cyclone in a relatively short time, namely without a significant interruption of furnace operations.Type: GrantFiled: August 31, 1988Date of Patent: April 24, 1990Assignee: Klockner-Humboldt-Deutz AktiengesellschaftInventors: Walter Fritsch, Friedrich Megerle
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Patent number: 4919397Abstract: A multiple orifice injection valve having a stationary block which communicates between the vessel and a sliding plate. The sliding plate is provided with at least one injection port and drive means for rotatably indexing the same in and out of register with the various orifices in the stationary block. Both the stationary block and sliding plate may have special wear features. The sliding plate is held by means of a carrier, and the same urged by a plurality of spring-loaded rockers into pressure face-to-face relationhip with the stationary block. The valve can be open by a toggle latch and toggle hinge assembly thereby permitting removal of the sliding plate and/or the stationary block. Injection is provided by a quick disconnect coupling having two injection ports. The one port receives wire or other metallic material in wire form, and the second port injects gas, powdered metals, or other fluid-like materials.Type: GrantFiled: April 11, 1988Date of Patent: April 24, 1990Assignee: Flo-Con Systems, Inc.Inventor: Patrick D. King
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Patent number: 4890821Abstract: The invention relates to various energy saving measures for use in the smelting, refining and melting of metals, and in particular in the manufacture of steels, alloy steels and ferrous alloys. In such processes fuel consumption is reduced and efficiency improved by using in the oxy-fuel or air-fuel burner a fuel (referred to as an "X-type" fuel) which has an exothermic heat of decomposition or which has only a zero or a very small endothermic heat of decomposition.The invention also relates to an oxy-fuel or air-fuel burner for use in a metallurgical process using an X-type fuel, which burner uses as coolant for the burner walls and tip the fuel used in the burner.Type: GrantFiled: May 20, 1988Date of Patent: January 2, 1990Inventor: Ivor G. Nixon
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Patent number: 4887800Abstract: A tuyere for a blast furnace comprises water-cooled tuyere; and a burner removably mounted inside the water-cooled tuyere to burning pulverize coal. The burner comprises an inner pipe, an intermediate pipe and an outer pipe which are concentrically arranged. The inside of the inner pipe is used for a pulverized coal path, an oxygen feed path being in between the inner pipe and the intermediate pipe and a flame temperature control gas feed path in between the intermediate pipe and the outer pipe. The burner is equipped with a water-cooled jacket outside of the top end of the burner.Type: GrantFiled: December 28, 1987Date of Patent: December 19, 1989Assignee: Nippon Kokan Kabushiki KaishaInventors: Hirohisa Hotta, Yotaro Ono, Masahiro Matsuura
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Patent number: 4865297Abstract: This invention relates to a lance/burner apparatus and a method for melting and refining metals. Combustion produced from an oxy-fuel or fuel-air-oxygen flame is used to preheat and melt scrap. Oxygen is introduced through a lance pipe into the molten scrap to refine the metal.Type: GrantFiled: April 25, 1988Date of Patent: September 12, 1989Inventor: Grigory M. Gitman
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Patent number: 4790692Abstract: The invention relates to an arrangement for transporting disintegrated solid particles, in which the particles are transported by a quantity of air placed under an over pressure. The weight ratio of the particle/aix mixture lies within a range at which particle transportation gives rise to migrating particle agglomerations. Transportation of the particles is terminated in a particle agglomeration equalizing arrangement, from where the particles are transported further in the form of a particle/air mixture which has been equalized in time. Particle transportation is effected by at least two stages. A first stage in which the weight ratio of the particle/air mixture is greater than 15, and a second stage in which the weight ratio of the particle/air concentration is greater than 5 and lower than the weight ratio of the particle/air mixture in the first stage. The arrangement is used for transporting powdered coal to a powdered-coal burner connected to a combustion furnace.Type: GrantFiled: March 4, 1987Date of Patent: December 13, 1988Assignee: Flakt ABInventors: Yorgi Bunyoz, Ulrik Rasmussen, Ib Larsen
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Patent number: 4771993Abstract: The tuyere comprises a substantially cylindrical or slightly convergent frusto-conical downstream part, and a divergent frusto-conical upstream part; the plasma torch is placed co-axially to the tuyere at the inlet to the upstream part thereof; the solid materials injection nozzle issues at an angle into the upstream part of the tuyere and the angle of taper of the upstream part of the tuyere substantially corresponds to the angle of natural expansion of the plasma jet, so that said materials are carried with the plasma jet and that part of them are provided onto the inner wall of the tuyere.Type: GrantFiled: May 2, 1986Date of Patent: September 20, 1988Assignee: Institut de Recherches de la Siderurgie Francaise-IRSIDInventors: Hugues Zanetta, Yann de Lassat de Pressigny, Michel Schneider
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Patent number: 4767598Abstract: An injection apparatus for introducing fluid material, such as a reactive element to a molten metal bath while resisting undesired oxidation. The injection apparatus consists of a body assembly having a chamber defined therein, and inlet and outlet passageways communicating with the chamber which cooperate to define a passageway therethrough. The lower end of the outlet extends below the surface of the molten metal bath. Purging gas is introduced through a gas inlet and provide a substantially purged atmosphere throughout the molten metal passageway. The atmosphere in the passageway is purged in order that the fluid material can be safely introduced into the molten bath. The injection apparatus is readily assembled and disassembled by means of a unique clamping device employed with the body assembly.Type: GrantFiled: September 22, 1986Date of Patent: August 30, 1988Assignee: Aluminum Company of AmericaInventors: Michael J. Kinosz, Alan P. Mitchell
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Patent number: 4759532Abstract: In the environment of a blast furnace having a tuyere protruding inwardly from its inner wall and fed by a blow pipe, a lance extends through a side wall of the blow pipe for injecting coal-water or coal-tar mixtures or any other highly-loaded coal slurry through a central conduit surrounded by an outer conduit for air under pressure that cools the lance and atomizes the fuel carried by the inner conduit. The inner conduit terminates no farther into the blow pipe than the inner wall of the blow pipe, so that the hot air passing through the blow pipe does not heat the inner conduit and clog it. The outer conduit terminates on the axis of the blow pipe at about the connection between the tuyere and the blow pipe.Type: GrantFiled: December 1, 1986Date of Patent: July 26, 1988Assignee: Nuova Italsider SpAInventor: Duilio Illuminati
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Patent number: 4711433Abstract: A copper converter which includes: a converter body; a plurality of tuyeres disposed to the converter body, each tuyere having an outer end portion; a first concentrate blowing pipe assembly disposed at least one of said tuyeres, the concentrate blowing pipe assembly including an introducing pipe inserted into the at least one tuyere; a blowing unit, connected to the concentrate blowing pipe assembly, for blowing a material including a concentrate through the introducing pipe into the converter; an air supplying unit, disposed to the tuyeres, for supplying pressurized air to the tuyeres; and formations, disposed to said outer end of each tuyere and said concentrate blowing pipe assembly, for detachably interlocking the introducing pipe with the at least one tuyere.Type: GrantFiled: June 12, 1986Date of Patent: December 8, 1987Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Motoo Goto, Hiroshi Kono, Haruhiko Asao, Yukio Miyamoto, Toshihiko Igarashi
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Patent number: 4700930Abstract: The invention relates to a device for injecting pulverulent material, such as coal, into a blast furnace. The device includes a hot blast tuyere issuing into the blast furnace, a nozzle fixed against said tuyere and co-axial thereto for bringing the hot blast, a branch connection produced obliquely on the nozzle and directed towards the tuyere, and an injection pipe traversing the branch connection to issue into the tuyere. According to the invention, the injection pipe is substantially an arc of circle, the convexity of which is directed towards the axis of the nozzle and of the tuyere. The radius of curvature is at least equal to one hundred times its inner diameter.Type: GrantFiled: April 14, 1986Date of Patent: October 20, 1987Assignee: Institut de Recherches de la Sidergie Francaise IrsidInventors: Yann de Lassat de Pressigny, Michel Schneider
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Patent number: 4666132Abstract: A method and apparatus for the pyrometallurgical treatment of fine grained solids such as non-ferrous metal ore concentrates with an oxygen-containing gas wherein the solids are mixed with the gas to form a suspension which is blown through a nozzle into a reaction chamber such as a vertical melting cyclone. In the reaction chamber, the solids are brought to reaction and melted. The invention is concerned with injecting a particle stream through the reaction zone as a focused open jet having mass flow velocity of greater than 50 kg/m.sup.2 .multidot.sec and having a linear speed of more than 35 m/sec. The particle stream is ignited by the hot combustion gases thereof or by a pilot flame. In a preferred embodiment of the invention, the particle stream is directed along a horizontal secant of the chamber to the opposite wall.Type: GrantFiled: October 24, 1985Date of Patent: May 19, 1987Assignee: Klockner-Humboldt-Deutz AktiengesellschaftInventors: Gerhard Melcher, Friedrich Megerle, Wolfgang Wuth
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Patent number: 4613113Abstract: Disclosed herein is an apparatus for blowing a powdery refining agent into a refining vessel which is adapted to blow the powder into a molten metal bath of the refining vessel together with a refining gas by feeding the powder from a pressure vessel to a main pipe for the supply of the refining gas. The pressure vessel is connected to the main pipe through a plurality of transportation pipes each provided with an on-off valve and connected to a secondary gas pipe for introduction of the refining gas downstream of the on-off valve. The secondary gas pipe is provided with a flow control valve.Type: GrantFiled: February 21, 1985Date of Patent: September 23, 1986Assignee: Kawasaki Steel CorporationInventors: Sadayuki Saito, Shunji Hamada, Tadaaki Iwamura, Ryoji Takabe