Abstract: An instrument for PCR comprising an assembly, a heated cover, and a computer. The assembly can include a sample block, Peltier devices, and a heat sink, clamped together. The sample block temperature can be changed by controlling the Peltier devices with the computer. A perimeter heater can be used to in prove thermal uniformity. A heated platen can push down onto tube caps to apply a minimum force for seating the tubes. The force can be applied about the periphery of the tube caps to prevent distortion of the caps. The platen can be heated to provide thermal isolation and prevent evaporation from the surface of the sample. The software can include diagnostics to compensate for variation in thermoelectric coolers such that all instruments can perform identically.

Abstract: Cracking of a crucible can cause heavy damage to the system in melting furnaces. A reliable monitoring of threatening breaking out of the melt is therefore needed. For this purpose a monitoring device for melting furnaces is provided to monitor the breaking out of melt and includes a closed circuit consisting of several conductor sections with at least a partially conducting surface and a measuring/displaying device. A first conductor section is series connected through an ohmic resistor R to a second conductor section. The first conductor section is arranged directly adjacent, however, electrically isolatingly spaced from and with respect to the second conductor section.

Abstract: A refractory article such as a stopper used in the casting of molten metals that consists of a refractory core coated with an electrically conductive layer of carbon and graphite materials such that the stopper withstands the mechanical, chemical and thermal rigors of the casting operation and provides an effective electrical contact during the molten metal casting process.

Abstract: The present invention relates to a multi cell thermal processing unit. The thermal processing unit comprises an air tight common chamber containing an atmosphere other than ambient air. A loading cell is linked to the common chamber via a gas tight door for providing to and receiving from the common chamber a workpiece. Further, a preheating cell is linked to the common chamber via a heat insulating door. The preheating cell provides a substantially fixed temperature for activating the workpiece. Thermochemical processing of the workpiece is provided by a first and a second thermochemical processing cell each linked to the common chamber via a heat insulating door. The first thermochemical processing cell provides substantially fixed first thermochemical processing conditions for nitriding the workpiece. The second thermochemical processing cell provides substantially fixed second thermochemical processing conditions for post nitriding treatment of the workpiece.

Abstract: In order to design a blast furnace in a space and cost-saving manner, the invention provides for an especially compact blast furnace (10) having no hearth, wherein the burden is transported to the charging platform by vertical conveyers (20) and a compactly designed burdening (30) and pouring bay (50) are placed in the immediate proximity of said installation.

Abstract: An apparatus for separating molten aluminium from a mixture of molten aluminium and aluminium dross includes a table for supporting an insulated crucible containing the mixture of molten aluminium and aluminium dross. A rotatable frame supports a plurality of tines which can be lowered into the mixture in the crucible for stirring the mixture. Vibration means are provided enabling simultaneous vibration of the crucible and stirring of the mixture. The tines cuts through the dross in a shearing action gently rolling the dross, mixing and tumbling it and causing the droplets of aluminium to coalesce. The aluminium droplets and particles in the dross coalesce to form larger droplets and gradually sink to the base of the crucible. A screening means is disposed to substantially surround the crucible when it is supported by the table, which includes a door to both allow and prevent access to the crucible.

Abstract: In a heat-treatment apparatus for heat-treating a V-type cylinder block (W) by induction heating, the block (W) is fixedly mounted on a work table (11) and set at a reference position thereon. A plurality of induction heating coils (23) are disposed in each of opposite sides of a base frame (10) of the work table (11) through Z tables (21), Y tables (18) and X tables (13). These tables (13, 18, 21) enable the heating coils (23) to enter and exit from the corresponding cylinder bores (Wn) of the block (W) in a direction in parallel with a longitudinal direction of the cylinder bores (Wn). The Z table (21) moves back and forth in parallel with the longitudinal direction of the cylinder bores (wn). The Y table moves back and forth in a direction perpendicular to the rows of the cylinder bores (Wn). The X table (13) moves back and forth in parallel with the rows of cylinder bores (Wn).

Abstract: A pneumatic control system is provided for selectively controlling movement of a pneumatically-operated device between first and second working positions. The pneumatically-operated device includes a working portion and a pneumatic-control portion. The pneumatic-control portion is in fluid communication with a pressurized fluid source and includes a series of valves for selectively manipulating the working portion between the first and second working positions. The pneumatic-control portion further includes a sensing system for holding the working portion in a static mode by selectively applying system pressure to the working portion. In this manner, a more energy efficient system is provided by eliminating the need for continuous application of full line pressure.

Abstract: The present invention is directed to an oxygen lance crane assembly that includes a measuring device positioned to take measurements to a target area within a BOF vessel. The measuring device includes an optical head for receiving and directing an energy beam to the target area within an associated metallurgical vessel, and for receiving and directing a reflected energy beam to a processor that converts the reflected energy beam into a distance measurement. A drive means, provided within a housing fastened to the lance crane assembly, is attached to the optical head so that when the drive means is operated the optical head is either extended through an opening in the housing to a remote measuring position at a line of sight to the target area within the metallurgical vessel, or retracted back through the opening to a stored position within the housing.

Abstract: A device for continuously measuring the temperature in pelletizing furnaces basically comprised of a plurality of temperature detectors (1, 2) disposed at fixed sites on the grate car (10) that follow the latter along the furnace and inform continuously and instantaneously the actual burning temperature of the product at the detected site through data collectors and measuring units; said data collectors being enclosed in housings (20) which also are attached to the grate car (10) in order to follow the latter while it moves through the interior of the furnace.

Abstract: A dross processing system has a motor mounted to a motor support arm by a motor support carriage, and has a carriage guide which engages the motor support carriage to guide the motor along a vertical path between a raised position and a lowered position. The motor is moved by a motor height actuator connected between the motor support arm and the motor support carriage. A hood having a hood rim and a hood upper structure is configured to be engaged by the motor support carriage when moved to the raised position. When the motor is moved to the lowered position, the hood rim engages a reaction vessel upper rim. The motor support arm can rotate between a loading/dumping position and an operating position. The dross processing system can be partially automated by a microprocessor. A preferred impeller for agitating dross and a plug setting tool can be employed.

Abstract: A sampler for melts, in particular for slag, includes a body having an inlet and a sample chamber with an inlet opening. The inlet opening is located in a chamber wall delimited by a first metal plate with an opening. Removal of a sample from the sample chamber is simplified by arranging a second metal plate flat against the first metal plate, with the second metal plate having an opening that, together with the opening of the first metal plate, forms the inlet opening.

Abstract: A process for reducing fume, dust and/or smoke emission in transferring molten metal, entailing: a) blanketing molten metal, preferably steel or iron with, at least, solid carbon dioxide; and b) allowing the carbon dioxide to sublime, thereby restricting free air access to the molten metal, and reducing fume, dust and/or smoke emission therefrom.

Abstract: There is provided an economical carburizing method and carburization apparatus capable of carrying out carburizing treatment with a quality as high as that in a normal case and a high reproducibility even if carburizing conditions differ from those in a normal case. A carburization apparatus for carrying out carburization in an atmosphere gas containing not more than 30% by volume of carbon monoxide under a pressure of 13 to 4,000 Pa has a carburizing chamber 3 for housing an object 4 to be treated; an oxygen sensor 20 for measuring an oxygen concentration in the atmosphere gas in the carburizing chamber 3 during carburization; and a mass flow controller 5 for adjusting a composition of the atmosphere gas in the carburizing chamber 3 according to a measurement result by the oxygen sensor 20.

Abstract: A method for heat-treating metallic workpieces, in which a flow of cooling gas is generated in a vacuum furnace by a fan in order to quench the workpieces, with the fan being driven by a rotary current motor that is operated with a predetermined supply voltage above a minimum pressure in the vacuum furnace which is determined with regard to the motor power of the rotary current motor. In order to additionally develop this method such that a simple and inexpensive improvement of the quenching effect is achieved, the fan is started at a pressure in the vacuum furnace which is lower than the minimum pressure, with the rotary current motor being operated with a second, lower supply voltage until the minimum pressure in the vacuum furnace is reached.

Abstract: A method and computer program for determining the amounts of desulphurizing reagents required to reduce the sulphur content in hot metal to meet a specified aim concentration. The determination of the amounts of reagents is based on a multivariate statistical model of the process. This model is initially based on a set of representative data from the process including all process parameters for which data are available. These parameters include chemistry-type variables and variables representing the state of operation of the desulphurization process. The use of a plurality of process and chemistry variables provides a more advantageous determination of the reagent quantities. Also, the method includes an adaptation scheme whereby new data are used to automatically update the predictive model so that the optimality of the model is maintained. Other features of the system include optimal handling of missing data, and data and model validation schemes.

Abstract: A furnace system for recovering a non-ferrous metal from a charge of material containing the metal. The furnace system having a furnace chamber having walls defining a refractory chamber, the refractory chamber receiving the charge of material and the metal contained in the charge of material being heated into a flowable mode in the refractory chamber. The furnace system having at least one paddle radially projecting from an interior surface of the furnace chamber toward a longitudinal axis of the furnace chamber. Other features of the invention include a door having a closed position adjacent an inlet passage to the furnace chamber, the door having rollers and a suspension. Other features of the invention include a motor and a control unit which monitors torque to rotate the furnace chamber as an indication of viscosity of the charge of material. Methods of operating a furnace system for recovering non-ferrous metal from a charge of material containing the metal are also discussed.

Abstract: An introduced-air-flow-rate SA is determined by adding an adjusted value A given from an oxygen density controlling system to a required-air-reference-flow-rate RA demanded by the charging amount of pellets The introduced-air-flow-rate is controlled where the required-air-reference-flow-rate RA is the feed forward value Thus, it the charging amount of the pellet is varied, since the introduced-air-flow-rate SA is determined by the adjusted value A and the required-air-reference-flow-rate RA varied in response thereto, the control response can be quickened without decrease of the stability.

Abstract: The invention has an object to permit to make the accumulation amount and the temperature of molten metal in the metal material molding machine constant, by performing material supply and melting taking the accumulation amount as reference during the molding operation. The supply apparatus 11 and the agitation means 29 of metal material at the moment of operation starting are controlled to be inactive until the temperature of the melting vessel attains a predetermined value and to start operating when the predetermined temperature is attained, allowing to supply and agitate the metal material. The supply and the agitation of metal material after the predetermined temperature is attained, are performed while gradually supplying and agitating the metal material until metal material of at least 6 times or more of the maximum injection volume is accumulated in melt state.

Abstract: A method of slag-free teeming of metal melt includes arranging outside of the metal vessel and closely adjacent to the discharge edge of the vessel discharge opening, of a jetting lance an inclination of which relative to a bath surface in the vessel and spacing from the discharge edge is changeable and injecting, through the discharge opening of the melt vessel, immediately before start of the teeming process and during the teeming process, a fluid jet having a high kinetic pulse energy substantially parallel to the bath surface for forcing a slag melt, which is located in a discharge region of the vessel and covers the metal melt, back.

Abstract: A spiral parts heat treatment apparatus includes a first guide, a transfer unit, a second guide, and a controller. The first guide has a carrier portion that continuously conveys the manufactured spiral parts carried thereon in a longitudinal direction. The transfer unit is disposed downstream from the first guide to feed the spiral parts one by one after discrimination. The second guide is provided continuously to the transfer unit and has a carrier portion and a driving portion. The carrier portion serves to guide the spiral parts carried thereon in the longitudinal direction in the heat treatment furnace. The driving portion serves to push the spiral parts from a rear end side thereof and a driving portion. The controller performs a control operation so as to feed the spiral parts one by one.

Abstract: An opening 206 is provided in a system for delivering molten metal to the mold cavity 18 of a molten metal casting apparatus. A valve closure device 192, 196 is mounted at 198 to be reciprocated in relation to the opening 206 to control the flow of molten metal therethrough, and the driven end 206 of a bellows motor 208 is connected with the valve closure device at 258 to reciprocate the device in relation to the opening. A pair of concentric relatively inside and outside thimble-shaped chambers 238 and 240, 264 is circumposed about the bellows motor so that the bight portions thereof are opposed to the driven end of the motor, and interconnected with one another by a restricted liquid flow passage 270 in the screw 268. When fluid input signals are generated in the relatively outside chamber 240, 264, for the actuation of the closure device through the bellows motor, each signal is transmitted to the end of the bellows motor through the restricted liquid flow passage 270 and the relatively inside chamber 238.

Abstract: In the apparatus: Y table 43 carries a work W and travels a predetermined distance in direction Y in a reciprocating manner; X table 41 causes the work W to reciprocate in direction X between a first position, in which the work W is loaded onto and unloaded from Y table 43, and a fourth position, in which an induction heating coil 23 is disposed; X table 41 is mounted on a base frame 11; a first reference on Y table 43 positions rows of quenched portions 76a of the work W in desired locations when the work W is loaded onto Y table 43; a second reference on Y table 43 serves as a reference for determining coordinates of Y table 43; a position measuring means 32 in a second position intermediate between the first and the third position measures coordinates of the second reference and of the quenched portions 76a; and, a control means 100 issues signals to control X-Y table 40 together with the heating coil 23 based on the measured coordinates.

Abstract: A mold for sampling molten metals includes a cavity body for receiving a measured sample of a molten metal, and, an insert containing a material for promoting carbide formation in the molten metal as it cools, the insert containing a measured amount of the material in finely divided solid form. The insert may be adhered to a recess in the mold surface or within a fill inlet passage and is preferably in the form of an enclosed tube formed of thin-walled material which contains the carbide formation promoting material in finely divided solid form. The insert may be formed of a metal closed at one end by a plastic adhesive material which opens upon immersion to release a stream of the carbide formation promoting material into the fill opening of the mold.

Abstract: A program controlled metal cutting torch includes a torch height control system that utilizes a vibration sensor, such as an accelerometer, to provide a signal indicating torch tip contact with the metal workpiece to facilitate an initial height sensing routine or inadvertent torch contact with an obstruction as the torch moves horizontally during its programmed cutting process. In either instance, the vibration signal representative of torch contact is processed to stop the torch drive device and to raise the torch to the proper predetermined height.

Abstract: A direct reduction process is disclosed for iron oxide-containing materials. Synthesis gas is mixed with top gas produced during direct reduction of the iron oxide-containing materials and is used as reduction gas for directly reducing and heating the iron oxide-containing materials up to reduction temperature. In order to set the H.sub.2 S content at a predetermined value by a relatively simple technique and with a relatively simple equipment, at least part of the sulphur contained in the iron oxide-containing materials as H.sub.2 S produced during heating or direct reduction is added to the reduction gas together with the top gas.

Abstract: A direct reduction process is disclosed for iron-oxide-containing materials. Synthesis gas is mixed with top gas produced during direct reduction of the iron-oxide-containing materials and is used as reduction gas for directly reducing iron-oxide-containing materials. In order to avoid or reduce metal dusting caused by an increased CO content of the reduction gas with a simple technique and equipment, the CO/CO.sub.2 ratio of the reduction gas is set at a predetermined value from 1 to 3.

Abstract: The proposed method of carrying out diagnostics on a process for the thermo-chemical treatment of steels and alloys in a glow discharge involves monitoring the ionization characteristics of the atmosphere as revealed by the intensity of the electromagnetic radiation in various frequency intervals. The proposed device for carrying out the method in question comprises a primary converter (1) in the form of an electromagnetic radiation emitter unit and contains filtering elements (5) mounted in such a way that they can be positioned in the radiation zone in front of the receiver (6) on a rotating disk (4). The disk (4) is provided with a rotation drive (7) for positioning the elements (5).

Abstract: An apparatus for the heat treatment of aluminum and aluminum alloy components in the aircraft manufacturing industry is precisely controlled in accordance with manufacturing regulations that must be satisfied if the components are to meet regulation quality standards for use in manufacturing an aircraft. For this purpose, the apparatus has a compact arrangement of four stations cooperating with a transport system that moves the components to be treated sequentially through the stations including an annealing station, a quenching station, a cleaning station, and a drying station arranged in that order in the transport direction. The transport system and the stations are controlled by a central processing unit for providing the required control signals, including closed loop controls and monitoring of all parameters that are necessary for a fault-free precisely repeatable heat treatment of the aluminum and aluminum alloy components.

Abstract: A method for controlling operation of a galvanneal induction furnace includes the steps of providing a steel strip having a molten zinc coating applied thereto and transporting the strip to an induction furnace in which the strip and coating are to be alloyed. The temperature which the strip is estimated to attain just prior to entering the furnace is then calculated. A temperature which the strip should achieve during the alloying reaction is then selected. The power which must be applied to the furnace to elevate the strip temperature from the estimated temperature to the alloying temperature is then calculated. Power is then supplied to the furnace.

Abstract: A device for the detection of a level of molten metal in a molten vessel, especially a dosing furnace, is proposed in which a sensor made of electrically conductive material and which emits a signal on contact with the molten metal, is inserted, electrically insulated, into the casing of the vessel of the riser pipe provided in the vessel and terminates substantially flush with the surface of the casing. In the casing there is thus a contact surface, the adhesion of metal and metal oxide to which is substantially excluded.

Abstract: A seal device is provided in each comparted entrance and exit of a furnace for continuous thermal treatment of a metallic strip using a flammable atmospheric gas. The seal device is provided with seal members for sandwiching the metallic strip to seal the flammable atmospheric gas, seal hardwares each being fixed to a furnace body and pressed by the seal member, and seal mechanisms for sealing the flammable atmospheric gas from the seal member at an urgent time. A differential distribution detector having heat-receiving portions formed of a metallic pipe filled with air is placed over the whole width outside the seal member. When a leaked atmospheric gas is ignited outside the seal member, a rapid temperature increase in the heat-receiving portions is detected to give a signal, whereby running of the metallic strip is stopped, and the seal mechanism is operated to shut off the seal device from the inside of the furnace body. Then, a nitrogen gas is fed into the seal device.

Abstract: Both an apparatus and method for detecting slag in a flow of molten metal conducted through a ladle shroud are provided. In the apparatus, first and second conductive pins are mounted beside one another in a wall of the ladle shroud, the first being in contact with the flow of molten metal, but electrically insulated from both the wall and from the second conductive pin, the second being in electrical contact both with the wall and with the flow of molten metal. A voltmeter is connected between the two conductive pins for detecting differences in the electrical potential between them as molten metal flows through the shroud. Abrupt changes in potential caused by the passage of a metal slag interface through the shroud indicate the presence of slag in the molten metal.

Abstract: Apparatus for determining in-blow % carbon content and/or the First Turn Down Carbon of a BOF heat includes a light sensor housed within a temperature regulated case having a sighting window including air wipe means to shield the light sensor from steelmaking dust and fume. The apparatus also includes a means to generate a signal that corresponds to the amount of oxygen blown into the BOF during a heat, and a programmable logic controller. The logic controller is programmed to continuously process oxygen blown signals from the signal generating means, and light intensity signals received from the light sensor. The program calculates continuous in-blow % carbon content of the heat based upon the difference in light intensity from a point of maximum light intensity emitted from the BOF vessel in relation to the amount of oxygen blown into the BOF vessel during the same period of time.

Abstract: Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved.

Abstract: A probe system for reliably monitoring a condition in a metallurgical process is provided which includes a probe having a circuit for generating a low DC voltage signal indicative of a condition in the metallurgical process, and an impedance monitoring circuit electrically connected to the probe circuit for passively and continuously measuring the impedance of the probe circuit to determine its reliability without disturbing its DC signal. The probe may be a slag detector, a thermocouple, a sulfur sensor, or an oxygen sensor of the type used in steel manufacturing processes. The impedance monitoring circuit includes an oscillator assembly and a known impedance that is serially connected to the probe circuit by means of coupling capacitors that prevent the conduction of potentially biasing DC currents through the probe circuit.

Abstract: An apparatus and method for atomizing liquid metal are disclosed. A liquid metal supply is coupled to a nozzle for atomizing a stream of liquid metal in an atomizing zone extending from the nozzle. A viewing instrument provides a field of view extending to the atomization zone. A sensor coupled with the viewing instrument generates an image of the atomizing zone, and a control adjusts a flow rate of the stream responsive to the image.

Abstract: A vessel used for transfer of molten metal having a refractory filter wall with filters for removing inclusion from molten metal as it flows through the vessel. The refractory filter wall having passages sized according to a predetermined volume of molten metal that is to be filtered, the desired flow rate of molten metal through the vessel and the limiting characteristics of the filters. In another aspect of the invention, protrusions are provided on refractory walls of the vessel to enhance deposition of non-metallic inclusions on the protrusions by disrupting the boundary layer flow in the molten metal.

Abstract: For heating sponge iron to temperatures of about 850.degree. C. without substantial oxidation losses, there are provided at least two separate preheating stages at different temperatures, to which the sponge iron is successively fed and in which the temperature and the gas atmosphere are respectively individually controlled in such a way that a chemically neutral gas atmosphere is set in the first preheating stage at the lowest temperature and a reducing gas atmosphere is set in the last preheating stage at the highest temperature. The hot gas for the preheater is obtained at least in part from the waste gas from the melting furnace, to which the preheated sponge iron is fed.

Abstract: A stopper drive mechanism is removably mounted on a molten metal vessel having a discharge opening and is adapted to move a stopper into and out of closing engagement with the discharge opening. A piston and cylinder unit of the stopper drive mechanism is operably connected with the stopper and has a valve unit connected thereto for controlling the piston and cylinder unit. The piston and cylinder unit comprises a cylinder that defines a working chamber with a piston slidably disposed therein. The piston has the same effective working area on opposite sides thereof. The valve unit comprises a control valve for controlling the flow of hydraulic fluid to and from the opposite sides of the piston and a bypass valve that is adapted to selectively communicate opposite sides of the piston with each other for manual movement of the stopper.

Abstract: A device for detecting slag in molten metal comprises a ladle shroud with a hollow passage that communicates a ladle containing the molten metal to a tundish to allow the molten metal to flow from the ladle to the tundish, and an electrically conductive element positioned in a wall of the hollow passage, so that the element is in electrical contact with the molten metal. If the ladle shroud is electrically conductive, the electrically conductive element is electrically isolated therefrom by an insulating sleeve around the electrically conductive element. Preferably, the electrically conductive element is a steel pin, particularly one where the steel pin has an flanged end in electrical contact with said molten metal, and more particularly where opposite end has a bore therein to accommodate an electrical lead wire to communicate the pin to a voltmeter.

Abstract: A teeming trough for pouring molten metal into a mold. Cooling water jackets are formed at both sides of a horizontal body for molten metal teeming. Valves for adjusting cooling water feeds are disposed in cooling water feed paths for supplying cooling water into respective water cooling jackets. A lateral bend of the body at the forward end thereof is detected by a suitable sensor. The valves are controlled on the basis of the result of the sensor detection so that the balance between cooling water feeds to the water cooling jackets may be varied whereby a bend of the body can be corrected.

Abstract: A method and apparatus for atomizing liquid metal are disclosed. A vessel supplies liquid metal through a pouring channel to an atomizing nozzle. A flow sensor provides at least one gas flow into the liquid metal, and determines a pressure difference from the gas flow. A processor determines the liquid metal flow rate through the nozzle from the pressure difference. A control adjusts the liquid metal flow rate in response to the determined liquid metal flow rate, and the liquid metal is atomized.

Abstract: A bottom pour casting apparatus (100) includes a vessel (114) having a bottom nozzle (118). A stopper rod (112) is coupled to a programmable controller (250) by linkage mechanism (250) for controlling the movement of the stopper rod (112) according to a pouring schedule. An LDT position sensor (216) is coupled to the stopper rod (112) by a cable (238) and also electronically to the controller (250) for sensing the actual position of the stopper rod during a pouring cycle and conveying this information directly to the controller (250) thereby bypassing any backlash present in the linkage mechanism (116) to enable precise control of the stopper rod movement. A method includes rezeroing the position sensor (116) at the beginning of each pouring cycle to account for slag build-up on the nozzle (118).

Abstract: The top-submergable injection lance has an elongate conduit which extends between upper and discharge ends and defines a bore, for the supply of reactants, through the conduit and an annular, alloy steel tip at the discharge end. The conduit comprises an inner pipe defining the bore, an outer pipe, and a third pipe which divides an annular volume between the inner and an outer pipes for circulation of coolant fluid. The tip is defined by inner and outer peripheral surfaces merging at a sharp lower edge and a top surface extending between the peripheral surfaces. The top surface of the tip joins the inner and outer pipes so as to be contactable by the coolant fluid. The frusto-conical inner peripheral surface provides a continuation of the bore which increases in cross-section to an opening at the lower edge.

Abstract: A method of manufacture of a net form product, including directing a stream of liquid from a nozzle onto a collector of the shape of the desired product, applying a disturbance to the stream, preferably an amplitude modulated disturbance, to produce a droplet stream, and with the nozzle and collector in a chamber, controlling the chamber environment. An apparatus for manufacturing a net form product having a source of molten material under pressure, a support for positioning a product collector in a chamber with the collector defining a desired product, a droplet stream generator positioned within the chamber and including a nozzle, a conduit for conducting molten material from the material source to the generator nozzle, a mechanism, typically a modulator, for disturbing the droplet stream, and a drive mechanism for relative movement of the nozzle and support.

Abstract: An apparatus that controls the flow of a stream of metal, such as produced from the bottom of a hearth, includes a cylindrical metallic nozzle body having a hollow wall which includes a slit extending substantially parallel to the axis of the cylinder so that there is no electrical continuity around the nozzle wall across the slit. The walls of the cylinder are preferably formed of hollow tubes through which cooling water is passed. A sensor senses a performance characteristic of the apparatus, such as the temperature of the nozzle body. An induction heating coil surrounds the nozzle body, and a controllable induction heating power supply is connected to the induction heating coil to provide power. A controller controls the power provided to the induction heating coil by the induction heating power supply responsive to an output signal of the sensor, so that a selected performance characteristic of the apparatus may be maintained.

Abstract: An apparatus for the treatment of metal-laminated plastics scrap and/or radio, television or computer scrap, wherein the scrap is heated in a closed container to a temperature at which the metal-plastic bond is broken and the metal and plastics parts are segregated from each other. The apparatus comprises a heatable container which is provided with a closable scrap charging opening and a closable products removal opening. An inert feed conduit and inert gas removal conduit are connected to the container which is formed as a rotary tube. An inert gas washing chamber is provided between the inert gas removal conduit and the inert gas feed conduit.

Abstract: A method of skull-melting comprises the steps of:a. providing a vessel adapted for a skull-melting process, the vessel having an interior, an underside, and an orifice in connecting the interior and the underside;b. disposing a waveguide in the orifice so that the waveguide protrudes sufficiently into the interior to interact with the skull-melting process;c. providing a signal energy transducer in signal communication with the waveguide;d. introducing into the vessel a molten working material;e. carrying out the skull-melting process so that a solidified skull of the working material is formed, the skull and the vessel having an interface therebetween, the skull becoming fused to the waveguide so the signal energy can be transmitted through the waveguide and the skull without interference from the interface;f. activating the signal energy transducer so that a signal is propagated through the waveguide; and,g.

Abstract: Apparatus for determining in-blow % carbon content and/or the First Turn Down Carbon of a BOF heat includes a light sensor housed within a temperature regulated case having a sighting window including air wipe means to shield the light sensor from steelmaking dust and fume. The apparatus also includes a means to generate a signal that corresponds to the amount of oxygen blown into the BOF during a heat, and a programmable logic controller. The logic controller is programmed to continuously process oxygen blown signals from the signal generating means, and light intensity signals received from the light sensor. The program calculates continuous in-blow % carbon content of the heat based upon the difference in light intensity from a point of maximum light intensity emitted from the BOF vessel in relation to the amount of oxygen blown into the BOF vessel during the same period of time.