Surface Coating, Plating, Or Impregnation Patents (Class 277/442)
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Patent number: 11946010Abstract: To provide a sliding member comprising a coating film exhibiting constant and stable chipping resistance and wear resistance and excellent in peeling resistance (adhesion), and the coating film thereof. The above-described problem is solved by a sliding member (10) comprising a coating film (1) on a sliding surface (16) on a base material (11). The coating film (1) has, when a cross section thereof is observed by a bright-field TEM image, a total thickness within a range of 1 ?m to 50 ?m, in repeating units including black hard carbon layers (B), relatively shown in black, and white hard carbon layers (W), relatively shown in white, and laminated in a thickness direction (Y). In the black hard carbon layer (B) and the white hard carbon layer (W) adjacent to each other, the white hard carbon layer (W) has higher hardness and a larger [sp2/(sp2+sp3)] ratio than the black hard carbon layer (B).Type: GrantFiled: September 30, 2020Date of Patent: April 2, 2024Assignee: NIPPON PISTON RING CO., LTD.Inventors: Takahiro Okazaki, Hiroyuki Sugiura
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Patent number: 11661650Abstract: Described herein is a protective coating composition that provides erosion and corrosion resistance to a coated article (such as a chamber component) upon the article's exposure to harsh chemical environment (such as hydrogen based and/or halogen based environment) and/or upon the article's exposure to high energy plasma. Also described herein is a method of coating an article with the protective coating using electronic beam ion assisted deposition, physical vapor deposition, or plasma spray. Also described herein is a method of processing wafer, which method exhibits, on average, less than about 5 yttrium based particle defects per wafer.Type: GrantFiled: April 10, 2020Date of Patent: May 30, 2023Assignee: Applied Materials, Inc.Inventors: Vahid Firouzdor, Christopher Laurent Beaudry, Hyun-Ho Doh, Joseph Frederick Behnke, Joseph Frederick Sommers
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Patent number: 11448317Abstract: Provided is a side rail 1 having an outer peripheral surface 14, an inner peripheral surface 13, a first axial side surface 11, and a second axial side surface 12 parallel to the first axial side surface 11, in which, a beveled portion 30 is provided between the outer peripheral surface 14 and the second axial side surface 12, the beveled portion 30 is formed in a tapered surface having a diameter gradually decreasing from the first axial side surface 11 toward the second axial side surface in an axial direction; a tapered surface 30a is provided between a first tapered surface portion 30a1 with an angle of 10° or more to the axial direction and a second tapered surface portion 30a2 provided between the first tapered surface portion 30a1 and the outer peripheral surface 14 and having a smaller angle of inclination to the axial direction than that of the first tapered surface portion.Type: GrantFiled: September 25, 2018Date of Patent: September 20, 2022Assignee: KABUSHIKI KAISHA RIKENInventors: Yasuhiro Iwata, Hiroshi Shimizu, Yuichiro Takezawa
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Patent number: 11365806Abstract: A piston ring with a coated outer surface is provided. The coating is disposed on end sections of the outer surface adjacent a gap. Typically, a middle section of the outer surface located between the end sections is not coated. The coating can be formed of CrN or DLC, and the CrN coating can be applied by physical vapor deposition (PVD). The end sections of the outer surface, upon which the coating is applied, are rough. For example, the outer surface can be blasted or otherwise textured to achieve the rough surface. The rough surface retains oil and distributes stress better than a smooth surface, and thus reduces crazing and flaking of the coating.Type: GrantFiled: September 9, 2019Date of Patent: June 21, 2022Assignee: Tenneco Inc.Inventors: Robert Reuven Aharonov, Marc Irrgeher
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Patent number: 11346332Abstract: A piston ring includes a first ring portion which is fitted onto an outer circumferential portion of a piston and which is capable of sliding relative to an inner wall surface of a cylinder, and a second ring portion which is fitted onto the outer circumferential portion of the piston, arranged side-by-side with the first ring portion in the axial direction, and which is capable of sliding relative to the inner wall surface of the cylinder. The second ring portion is fitted onto the outer circumferential portion of the piston in such a way as to be positioned on a side opposite to a compression chamber inside the cylinder, relative to the first ring portion, and has a greater hardness than the first ring portion has.Type: GrantFiled: April 8, 2019Date of Patent: May 31, 2022Assignee: Kobe Steel, Ltd.Inventors: Naofumi Kanei, Tomohiro Otsuka, Hirotaka Ito, Hiroaki Nii
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Patent number: 10927956Abstract: A seal comprising a jacket comprising an annular body defining a central axis and a recess extending into the annular body concentric to the central axis, wherein the jacket comprises at least 30 wt % of a PTFE and at least 10 wt % of a filler material, and wherein the filler material comprises a boron-containing material, a nitrogen-containing material, a titanium-containing material, a silicon-containing material, a carbon fiber, a glass fiber, or a combination thereof; and an energizing element disposed in the recess.Type: GrantFiled: January 3, 2020Date of Patent: February 23, 2021Assignee: SAINT-GOBAIN PERFORMANCE PLASTICS CORPORATIONInventors: Mohammad R. Badrossamay, Yuri Ebata, Bedros J. Taslakian
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Patent number: 10859115Abstract: A landing bearing assembly for a rotary machine having a stator assembly, a rotor assembly and a magnetic bearing. The landing bearing assembly having a stator landing portion integral with the stator assembly and a rotor landing portion integral with the rotor assembly. A first coating, which is an anti-wear and/or an anti-friction coating, is dispensed on at least one of the stator landing portion and the rotor landing portion. The invention also concerns such a rotary machine.Type: GrantFiled: August 22, 2017Date of Patent: December 8, 2020Assignee: SKF Magnetic MechatronicsInventor: Jens Anders
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Patent number: 10823288Abstract: A sliding member includes a base material and an amorphous hard carbon film formed on a surface of the base material, and the amorphous hard carbon film has a graded structure in which a sp2 ratio increases from an inner surface side corresponding to the base material side toward an outer surface side. A piston ring includes the sliding member.Type: GrantFiled: January 22, 2018Date of Patent: November 3, 2020Inventor: Akio Shinohara
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Patent number: 10465139Abstract: A slide member is provided with a base material and a slide layer. The slide layer is disposed on at least a portion of the base material. The slide layer contains a solid lubricant and a plurality of hard particles, the hard particles being harder than the solid lubricant.Type: GrantFiled: July 23, 2014Date of Patent: November 5, 2019Assignee: Shimano Inc.Inventor: Takamoto Asakawa
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Patent number: 10458361Abstract: An abrasion-resistant and friction-reduced coating for metal components is provided. The coating includes an inner layer, an intermediate layer and an outer layer. The inner layer is intended to be applied to the metal component and has at least one layer selected from: a metal layer, a metal-carbide layer, a metal-nitride layer, a metalcarbide- nitride layer and a metal-containing hydrocarbon layer. The intermediate layer includes at least one layer of amorphous carbon and the outer layer includes a W—C:H layer or a a-C:H* layer. A maximum layer thickness of the coating is at most 5 ?m. The coating is suitable in particular as a piston coating for use in internal combustion engines.Type: GrantFiled: January 11, 2017Date of Patent: October 29, 2019Assignee: Bayerische Motoren Werke AktiengesellschaftInventors: Andrea Procopio, Nigel Stothard, Stefan Ungar
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Patent number: 10428944Abstract: The running face of a compression piston ring also having an inner circumferential surface, and upper and lower flank surfaces interposed between the running face and the inner circumferential surface is provided, in a region thereof adjacent the lower flank, with a first taper of less than 30?, having an axial height of 10 to 30%, based on the total running face height (H), the first taper transitioning into a second taper extending in the direction toward the upper flank surface, which is between 90? and 200?, and the running face is also provided with a thin wear-resistant layer having a thickness from 0.1 to less than 20 ?m, and in particular 4 to 6 ?m.Type: GrantFiled: June 22, 2016Date of Patent: October 1, 2019Assignee: Federal-Mogul Burscheid GmbHInventor: Thomas Schulte-Sasse
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Patent number: 10400895Abstract: A sliding element for internal combustion engines may include a sliding face upon which are deposited, from the sliding face outwards, an adhesive layer and a coating of hard amorphous carbon. The coating may present a proportion of sp3 to sp2 ranging from 0.42 to 2.33 and at least one of an Rmr (0.2-0.5) profile greater than at least 25% and/or an Rmr (0.3-0.5) profile greater than at least 50%.Type: GrantFiled: October 7, 2016Date of Patent: September 3, 2019Assignees: Mahle Metal Leve S/A, Mahle International GmbHInventors: Robert Richard Banfield, Juliano Avelar Araujo
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Patent number: 10330198Abstract: A multi-piece oil ring includes an oil ring main member in which two rails are connected together by a columnar part and which has a roughly I-shaped cross section; and a coil expander disposed in an inner circumferential groove formed on the inner circumferential surface of the columnar. Each rail in the oil ring main member possesses a sliding section protuberance whose tip possesses a jutting portion. The axial length of the jutting portion is 0.02-0.18 mm. The change rate of the axial length of the individual jutting portion is in the range of 0 to 80% at least in a region of from its sliding surface to be faced to a cylinder, which is positioned at the tip of the jutting portion, to a position of 0.03 mm away from the aforementioned sliding surface in the radial direction of the oil ring main member.Type: GrantFiled: June 22, 2018Date of Patent: June 25, 2019Assignee: NIPPON PISTON RING CO., LTD.Inventors: Atsushi Chiba, Kazuhiro Fujimura, Iwao Hiraishi, Makoto Kajiwara
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Patent number: 10316970Abstract: A Ti—Si—C—N coating for a piston ring and a method forming such coating, wherein the deposited coating exhibits a thickness in the range of 10.0 micrometers to 20.0 micrometers and exhibits a coefficient of friction of less than 0.15 and a wear rate of less than 10×10?6 mm3/N/m. The coefficient of friction being measured on a Plint TE77 and the wear rate being measured against an alumina ball of 0.25 inches in diameter at a load of 1 N at 100 rpm in a dry environment. The deposited Ti—Si—C—N coating includes nanocrystalline phases in an amorphous matrix.Type: GrantFiled: November 22, 2016Date of Patent: June 11, 2019Assignee: Southwest Research InstituteInventors: Jianliang Lin, Ronghua Wei, Peter Mark Lee, Daniel Christopher Bitsis, Jr.
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Patent number: 10246767Abstract: A sliding element for internal combustion engines may include a ferrous base provided with a film applied upon a sliding surface. The film may have, sequentially, a metal connecting layer, a transitional layer, and a contact layer. The transitional layer may include a carbide containing a metal element. The contact layer may contain DLC (diamond-like carbon) doped with the metal element of the transitional layer, the DLC containing a maximum of 2% hydrogen by weight. An atomic ratio between metal and carbon in the contact layer in terms of a ratio Me/C is equal to or less than 0.1.Type: GrantFiled: April 1, 2015Date of Patent: April 2, 2019Assignees: Mahle Metal Leve S/A, Mahle International GmbHInventors: Juliano Avelar Araujo, Robert R. Banfield
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Patent number: 10006545Abstract: A running set for an internal combustion engine may include at least one of a cylinder liner and an engine block including at least one integrated cylinder. The running set may further include at least one piston ring. The at least one piston ring may define an outer running face and the at least one of the cylinder line and the integrated cylinder may define an inner running face. At least one part of the outer running face may include a coating composed of a ceramic material. At least one part of the inner running face may include a proportion of less than three percent of a folded metal.Type: GrantFiled: May 9, 2014Date of Patent: June 26, 2018Assignees: Mahle International GmbH, Mahle Metal Leve S/AInventor: Antonio E. Meirelles Tomanik
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Patent number: 9995393Abstract: A piston ring for a piston of an internal combustion engine or a compressor may include a substantially annular shaped body defining an inner surface facing towards a groove configured to receive the body, an upper surface facing towards a combustion chamber and extending substantially at a right angle to the inner surface, and a lower surface disposed substantially opposite the upper surface. A layer of thermally insulating coating may be disposed at least partially on at least one of the inner surface, the upper surface and the lower surface.Type: GrantFiled: July 31, 2014Date of Patent: June 12, 2018Assignees: Mahle Metal Leve S/A, Mahle International GmbHInventors: Antonio E. Meirelles Tomanik, Daniel Lopez
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Patent number: 9863534Abstract: A piston ring having a hard carbon coating film is provided that can be easily formed in the same batch, does not cause delamination, and is excellent in initial running-in and wear resistance. A hard carbon coating film is formed at least on an outer peripheral sliding surface of a piston ring base and contains substantially no hydrogen, wherein the hard carbon coating film has an sp2 content ratio ranging from 40% to 80% measured in a TEM-EELS spectrum where transmission electron microscopy (TEM) and electron energy-loss spectroscopy (EELS) are combined together, and an area ratio of contained macro particles on a surface of the hard carbon coating film ranges from 0.1% to 10.0%.Type: GrantFiled: February 27, 2014Date of Patent: January 9, 2018Assignee: NIPPON PISTON RING CO., LTD.Inventors: Takuya Ozaki, Hiroyuki Sugiura
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Patent number: 9709169Abstract: A piston ring having a resin-based film covering at least one of the upper and lower sides, wherein the resin-based film contains a fibrous filler with a mean fiber diameter of 50 to 500 nm and an aspect ratio of 30 to 500, wherein the fibrous filler in the resin-based film to align roughly parallel to the film surface.Type: GrantFiled: October 29, 2012Date of Patent: July 18, 2017Assignee: KABUSHIKI KAISHA RIKENInventors: Toshikatsu Hayashi, Kouhei Sugimoto, Yoshinari Watanabe, Hayato Sasaki
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Patent number: 9550953Abstract: A sliding component for an internal combustion engine may include a ferrous base having a peripheral sliding surface covered with a protective layer including at least one of a nitride applied via physical vapor deposition and a nitrided layer. The base may include a coating of carbon of a diamond-like carbon type. The coating may include at least one of (i) a transition layer including a composition of WC1-X and (ii) a layer of metallic chromium of crystalline structure disposed between the ferrous base and an outer layer of amorphous carbon. The coating may also include an intermediate layer of a nanocrystalline phase of carbides in a multilayer structure having a first sub-layer including a composition different than a second sub-layer disposed under the outer layer.Type: GrantFiled: December 7, 2012Date of Patent: January 24, 2017Assignees: Mahle Metal Leve S/A, Mahle International GmbHInventors: Juliano Avelar Araujo, Nuno Costa
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Patent number: 9488275Abstract: The invention relates to a sliding element, in particular a piston ring, having at least one running surface. The running surface comprises a coating, which from the inside to the outside has at least one first adhesive layer, a hard hydrogen-free DLC layer, a second adhesive layer, a soft hydrogen-containing, metal and/or metal carbide-containing DLC layer, which is softer than the hard hydrogen-free DLC layer, and a hard hydrogen-containing DLC layer, which is harder than the soft hydrogen-containing, metal and/or metal carbide containing DLC layer.Type: GrantFiled: January 8, 2014Date of Patent: November 8, 2016Assignee: Federal-Mogul Burscheid GmbHInventors: Yuriy Ivanov, Marcus Kennedy, Ralf Lammers, Michael Zinnabold
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Patent number: 9447879Abstract: To provide a piston ring having a hard laminate coating for excellent scuffing resistance, wear resistance and peeling resistance, which can be used in an environment of high mechanical and thermal load in engines, the piston ring is provided with a hard laminate coating as thick as 10-60 ?m on its outer peripheral surface, the laminate coating being formed by alternately laminating two types or more of layers made of different compounds, each of the compound layers being made of nitride of at least one metal selected from the group consisting of Ti, Cr, Zr, V, Hf and Al.Type: GrantFiled: December 6, 2013Date of Patent: September 20, 2016Assignee: KABUSHIKI KAISHA RIKENInventors: Masayuki Sato, Yuuichi Murayama, Youhei Iwamoto
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Patent number: 9447490Abstract: In order to avoid burn traces on piston rings, it is proposed to provide the piston ring with a wear-protection coating which consists of a material with a thermal conductivity of at least 180 W/(m·K). At least 5% vol. of the wear-protection coating consists of aluminum nitride.Type: GrantFiled: July 18, 2008Date of Patent: September 20, 2016Assignee: Federal-Mogul Burscheid GmbHInventors: Steffen Hoppe, Manfred Fischer, Christiane Bauer, Ralf Lammers
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Patent number: 9285032Abstract: Disclosed is a piston ring that, in an engine where high temperature is reached in the vicinity of the piston ring, is capable of sustaining an excellent effect of preventing aluminum cohesion over a prolonged period of time. The piston ring having a resin-based coating formed on at least one of an upper surface and a lower surface of a piston ring body, the resin-based coating including a first resin-based coating containing plate-like filler having a mean particle diameter of 2 ?m to 20 ?m and an aspect ratio of 20 to 200 and a second resin-based coating located under the first resin-based coating and containing hard particles having a mean particle diameter of 0.01 ?m to 1 ?m.Type: GrantFiled: October 2, 2013Date of Patent: March 15, 2016Assignee: KABUSHIKI KAISHA RIKENInventors: Hayato Sasaki, Takashi Ono, Toshikatsu Hayashi, Kouhei Sugimoto
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Patent number: 9169547Abstract: The invention relates to a gliding element of an internal combustion engine, especially a piston ring, having a DLC coating of the ta-C type which has at least one residual stress gradient.Type: GrantFiled: February 24, 2010Date of Patent: October 27, 2015Assignee: Federal-Mogul Burscheid GmbHInventors: Steffen Hoppe, Manfred Fischer, Marcus Kennedy
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Publication number: 20150137457Abstract: A piston ring which is provided with a carbon-based coating which has a low friction property and wear resistance, that is, a piston ring which has a carbon-based coating formed over its sliding surface, in which piston ring, the coating is a multilayer coating comprised of two types of layers having different hardnesses laminated in at least two layers, a hardness difference between the two types of layers is 500 to 1700 HV, a high hardness layer has the same or greater thickness than a low hardness layer, and the coating as a whole has a thickness of 5.0 ?m or more. The high hardness layer has a thickness of 5 to 90 nm. The surface on which the coating is formed has a base material roughness of 1.0 ?mRz or less.Type: ApplicationFiled: January 30, 2015Publication date: May 21, 2015Inventors: Takatsugu IWASHITA, Tomoyuki SATO
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Publication number: 20150130143Abstract: An oil scraper piston ring and a method for producing it in which a base body is provided with a running surface profile by machining the radially outer circumferential surface thereof, the running surface profile including two running surface lands and an interposed groove, wherein the running surface profile corresponds to that of the finished oil scraper piston ring, and on the groove side, seen in the circumferential direction, drainage holes are introduced into the groove base, at least the running surface lands are provided with a wear-resistant PVD, DLC or TaC layer and, if needed, the wear-resistant layer is subjected to a polishing, honing or lapping operation.Type: ApplicationFiled: April 25, 2013Publication date: May 14, 2015Inventors: Klaus Meyer, Dirk Baerenreuter
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Publication number: 20150091255Abstract: A piston ring for pistons of internal combustion engines, comprising a ring running surface coated with a coating agent, a ring back, and two ring abutting ends spaced apart by a gap. In the region of at least one of the ring abutting ends, a groove running in the circumferential direction is provided in the ring running surface, the groove being filled up with the coating agent such as to be flush with the coated ring running surface.Type: ApplicationFiled: May 16, 2012Publication date: April 2, 2015Applicant: MAHLE INTERNATIONAL GMBHInventor: Wolfgang Issler
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Patent number: 8986465Abstract: A piston ring comprising upper face, a lower face, an inner perimeter wall, and an outer perimeter wall that extends around the piston ring from the upper face to the lower face, where the outer perimeter wall has upper corner region disposed adjacent the upper face, a lower corner region disposed adjacent the lower face, and a band of a nitrided conversion layer extending between the upper corner region and the lower corner region, and where a PVD nitride layer is disposed on the upper corner region and on the lower corner region.Type: GrantFiled: January 15, 2013Date of Patent: March 24, 2015Assignee: Mahle Industries Inc.Inventor: John C. Lahrman
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Patent number: 8986821Abstract: The invention relates to a sliding element for an internal combustion engine, especially a piston ring having a DLC coating of ta-C, which has at least one residual stress gradient, a negative residual stress gradient being present in the center region of the coating, when seen from the outside to the inside, said gradient being preferably smaller that the inner region, and the inner region having smaller thickness that the center region.Type: GrantFiled: May 19, 2010Date of Patent: March 24, 2015Assignee: Federal-Mogul Burscheid GmbHInventors: Steffen Hoppe, Manfred Fischer, Marcus Kennedy
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Patent number: 8979094Abstract: A piston ring, in particular a compression piston ring, includes a main body, which has a radially outer running surface, a radially inner circumferential surface, an upper and a lower flank surface, and a joint, wherein the running surface is provided with at least one circumferential recess which receives a wear-resistant coating, in particular a PVD coating, and wherein, starting from respective end faces of the joint, as seen in the circumferential direction of the main body, a land shoulder is integrally formed on the main body outside the coating and extends at a predetermined radial height over a predetermined circumferential length on both sides of the joint.Type: GrantFiled: January 9, 2012Date of Patent: March 17, 2015Assignee: Federal-Mogul Burscheid GmbHInventor: Peter-Klaus Esser
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Publication number: 20150061231Abstract: An object of the present invention is to provide a piston ring for an internal combustion engine capable of preventing aluminum cohesion for a long time under high temperature and high load conditions. Specifically, a piston ring 1 for the internal combustion engine including a piston ring base material 11 coated with an aluminum cohesion resistant film 12, wherein the aluminum cohesion resistant film 12 is made of ceramics coated on at least one of an upper side face 11a and a lower side face 11b of the piston ring base material 11.Type: ApplicationFiled: August 28, 2014Publication date: March 5, 2015Inventors: Hayato SASAKI, Takashi ONO
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Patent number: 8857820Abstract: A piston ring, in particular a compression piston ring, includes a running surface, upper and lower flank areas, an inner peripheral area and a joint. The wall thickness of the piston ring is uniform over its periphery and at least the running surface is provided with a PVD coating or a CVD layer in such a manner that the running surface layer has a lesser layer thickness in the peripheral area close to the joint than in the remaining peripheral area of the running surface.Type: GrantFiled: October 14, 2010Date of Patent: October 14, 2014Assignee: Federal-Mogul Burscheid GmbHInventors: Christian Herbst-Dederichs, Peter-Klaus Esser, Ralf Lammers, Sebastian Bresinski
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Patent number: 8827276Abstract: A sliding member for an internal combustion engine includes: a substrate and a coating obtainable by thermally spraying a powder, having the element proportions of 55 to 75 wt % of chromium, Cr; 3 to 10 wt % of silicon, Si; 18 to 35 wt % of nickel, Ni; 0.1 to 2 wt % of molybdenum, Mo; 0.1 to 3 wt % of carbon, C; 0.5 to 2 wt % of boron, B; and 0 to 3 wt % of iron, Fe.Type: GrantFiled: April 15, 2010Date of Patent: September 9, 2014Assignee: Federal-Mogul Burscheid GmbHInventors: Marcus Kennedy, Michael Zinnabold, Marc-Manuel Matz
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Publication number: 20140225330Abstract: A piston ring is provided with a thermal spray coating that contains tungsten carbide and chrome carbide as a hard phase, and contains nickel as a metallic binder phase, and is characterized in that the thermal spray coating is formed by the spraying of a thermal spray powder that has been produced by means of a granulation sintering method, and that contains hard particles in which the mean particle diameter of the tungsten carbide has been adjusted by means of a BET method to fall within a range of not less than 0.15 ?m and not more than 0.45 ?m.Type: ApplicationFiled: April 22, 2014Publication date: August 14, 2014Applicants: IHI Corporation, DIESEL UNITED, LTD.Inventors: Yoshiyuki SAITO, Takeshi YAMADA, Yoshiyuki UMEMOTO, Nobuaki KATO, Hiroaki MIZUNO
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Publication number: 20140225329Abstract: [OBJECT] To provide a piston ring which, when used in a high-output engine, can sustain an excellent effect of suppressing aluminum adhesion, over a long period. [SOLUTION MEANS] Either or both the upper and lower sides of the piston ring are covered with a resin-based film containing a fibrous filler with a mean fiber diameter of 50 to 500 nm and an aspect ratio of 30 to 500. The fibrous filler content is 0.5 to 10 vol % with respect to the total resin-based film. Also, the fibrous filler used is at least one type from among carbon fibers, silica fibers and boron nitride fibers.Type: ApplicationFiled: October 29, 2012Publication date: August 14, 2014Inventors: Toshikatsu Hayashi, Kouhei Sugimoto, Yoshinari Watanabe, Hayato Sasaki
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Publication number: 20140217677Abstract: Exemplary piston rings are disclosed, comprising a base portion formed of a metallic material, and an outer contact surface extending between opposing side faces of the piston ring. The piston ring may include a coating layer applied to the outer contact surface, with the coating layer including an inner layer and an outer layer. Exemplary methods of making a piston ring are also disclosed, comprising providing a base portion formed of a metallic material, applying an inner layer to an outer surface of the base portion, and applying an outer layer on top of the inner layer.Type: ApplicationFiled: December 30, 2013Publication date: August 7, 2014Applicant: Mahle International GmbHInventors: Thomas Smith, Jason Bieneman
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Publication number: 20140125013Abstract: A high-thermal-conductivity piston ring having excellent scuffing resistance and wear resistance, which can be used in a high-heat-load environment in engines is provided. Also, to provide a piston ring with low friction for contributing to the improvement of fuel efficiency, a TiN coating as thick as 10-60 ?m, in which the texture coefficient of a (111) plane is 1.2-1.65 in X-ray diffraction on the coating surface, with the texture coefficient of a (111) plane>the texture coefficient of a (220) plane>the texture coefficient of a (200) plane, is formed under the optimized ion plating conditions on a peripheral surface of the piston ring. Further, to obtain excellent sliding characteristics with low friction without losing excellent thermal conductivity of TiN, a hard amorphous carbon coating is formed on the TiN coating.Type: ApplicationFiled: June 21, 2012Publication date: May 8, 2014Applicant: KABUSHIKI KAISHA RIKENInventors: Takuma Sekiya, Yuuichi Murayama, Masayuki Sato, Yuji Shima, Junya Takahashi, Masaki Moronuki
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Patent number: 8652620Abstract: A sliding element in an internal combustion engine has a coating which has the following layers from the outside inwards: a first carbon-based layer, a second carbon-based layer which is harder and/or has a smaller proportion of hydrogen than the first carbon-based layer, a PVD layer and a bonding layer.Type: GrantFiled: August 26, 2009Date of Patent: February 18, 2014Assignee: Federal-Mogul Burscheid GmbHInventors: Manfred Fischer, Steffen Hoppe
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Patent number: 8641046Abstract: A piston ring with a DLC coating comprises an adhesive layer on a base material from inside to outside, an amorphous metallic hydrocarbon layer and an amorphous non-metallic hydrocarbon layer, wherein primarily sp2 bonds predominate in the metallic hydrocarbon layer and the non-metallic hydrocarbon layer comprises sp2 and sp3 bonds, the sp3 bond fraction being higher than in the metallic hydrocarbon layer so that an electrical resistance of the DLC coating arises, said resistance being in the range greater than 5000 ohms, in particular greater than 5000 kohms.Type: GrantFiled: March 18, 2009Date of Patent: February 4, 2014Assignee: Federal-Mogul Burscheid GmbHInventors: Steffen Hoppe, Manfred Fischer
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Publication number: 20140021686Abstract: A multi-piece oil ring is provided in which, even after long-term operation of an engine, adhesion and deposition of oil sludge are prevented, sticking of components does not occur, and a high oil control function can be maintained. The multi-piece oil ring includes a spacer expander and a pair of upper and lower side rails supported by the spacer expander. To achieve the above features, at least side faces of the side rails that face the spacer expander are coated with a fluorine-containing coating, and the spacer expander is coated with a metal coating. The angle of contact (?1) of a paraffin-based lubricating oil with the portions of the side rails at 150° C. that are coated with the fluorine-containing coating is 50° or larger, and the angle of contact (?2) of the paraffin-based lubricating oil with the portion of the spacer expander at 150° C. that is coated with the metal coating is 10 to 50°. The difference between ?1 and ?2 (?1-?2) is 30° or larger.Type: ApplicationFiled: March 29, 2012Publication date: January 23, 2014Applicant: Kabushiki Kaisha RikenInventors: Junichi Takahashi, Takashi Ono, Gyo Muramatsu, Takayuki Ichikawa
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Publication number: 20130334774Abstract: A structure of a titanium-alloy piston ring is configured to be installed in an engine and includes a titanium-alloy matrix. The titanium-alloy matrix has an outer periphery receiving a hardening treatment (such as receiving a nitrogen treatment, or being coated with a diamond-like carbon film, or receiving a nitrogen treatment and then being coated with a diamond-like carbon film), so as to make the piston ring have improved abrasion-resistant strength, hardness, and wear resistance, thereby extending the normal service life of the piston ring.Type: ApplicationFiled: March 7, 2013Publication date: December 19, 2013Applicant: TAI MAO INDUSTRIAL CORP.Inventor: Wan-Jie Lu
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Publication number: 20130334773Abstract: A structure of a piston ring to be installed in an engine includes a matrix wherein a laminated intermediate layer is formed on a surface of the matrix from hard chromium (Cr), chromium nitride (CrN) and titanium carbide (TiC) in order, and a diamond-like carbon film (DLC) is coated on an outer periphery of the intermediate layer, so that the piston ring is wrapped by a skin with a progressive structure having gradient distribution of hardness. The structure formed from the diamond-like carbon film provides low wear rate and low friction coefficient, while applying a high bonding force to the matrix and making the piston ring have an improved normal service life that meets the related environmental regulations.Type: ApplicationFiled: March 7, 2013Publication date: December 19, 2013Applicant: TAI MAO INDUSTRIAL CORP.Inventor: Wan-Jie Lu
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Publication number: 20130328274Abstract: The second compression ring is formed such that the outer peripheral surface shape has a tapered face, and the radial cross-sectional shape is a rectangular ring, a scraper ring, or a Napier ring, and has a piston ring base and a hard film provided at least on an outer peripheral sliding surface thereof. The piston ring base is composed of a low-alloy steel or carbon steel having a Vickers hardness of Hv 350 Hv 550. The outer peripheral sliding surface is formed so that the axial length is from 0.01 to 0.30 mm between the outer edge end part of the tapered outer peripheral sliding surface and an imaginary line contacting with a lower end surface where a curved surface having a diameter that decreases gradually inward from the outer edge end part toward the lower end in the axial direction is parallel to a ring underside.Type: ApplicationFiled: February 27, 2012Publication date: December 12, 2013Applicant: NIPPON PISTON RING CO., LTD.Inventors: Hiroyuki Sugiura, Atsushi Chiba, Makoto Kajiwara, Kazuhiro Fujimura, Katsuaki Ogawa, Kazuhiro Sameshima
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Patent number: 8597797Abstract: [Task] The chromium nitride ion-plating coating has a property that it is hard but is liable to peel off. Year by year, the required level of wear resistance and scuffing resistance becomes higher in a diesel engine. The property of a coating is improved to enhance the wear resistance and scuffing resistance and also to improve resistance against peeling off. [Means for Solution] (1) Composition is mainly composed of chromium, nitrogen, and carbon, and the concentration of carbon relative to the total concentration of the main components is from 4 to 8% by weight. (2) The crystal structure is that texture of the CrN (111) plane orientation is from 0.4 to 2.0 in terms of a CrN (111) structural coefficient. (3) Vickers hardness is from Hv 1600 to Hv 2000.Type: GrantFiled: November 12, 2007Date of Patent: December 3, 2013Assignee: Kabushiki Kaisha RikenInventors: Takuma Sekiya, Terushige Ueda, Yuji Shima, Shigeo Inoue
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Publication number: 20130316156Abstract: The invention relates to a sliding element, such as a piston ring, comprising a coating on at least one surface comprising, form inside to outside, a bonding layer, a metal DLC layer preferably containing tungsten, and a metal-free DLC layer doped with nitrogen at least in some regions, wherein said sliding element is characterized in that the nitrogen content in the metal-free DLC layer is graduated.Type: ApplicationFiled: November 24, 2011Publication date: November 28, 2013Inventors: Marcus Kennedy, Michael Zinnabold
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Publication number: 20130241154Abstract: Disclosed is a piston ring for engine that includes chromium (Cr) coating layer coated on the surface of a base material of the piston ring of an engine; a chromium nitride (CrN) coating layer; and a silicon-incorporated diamond-like carbon (Si-DLC) coating layer, which is formed on the CrN coating layer, and contains Si component of about 3˜10 at %, and a method for manufacturing thereof.Type: ApplicationFiled: September 12, 2012Publication date: September 19, 2013Applicant: HYUNDAI MOTOR COMPANYInventors: So Jung Shim, Jeong Uk AN
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Publication number: 20130214493Abstract: Disclosed is a piston ring having a multi-layer coating. The piston ring includes a buffer layer, a intermediate layer, a TiAlN/CrN nano multilayer, and a TiAlCN layer. The buffer layer is coated over a base material of a piston ring. The intermediate layer is coated over the buffer layer. The TiAlN/CrN nano multilayer is coated over the intermediate layer. The TiAlCN layer is coated over the TiAlN/CrN nano multilayer as an outermost surface layer.Type: ApplicationFiled: May 29, 2012Publication date: August 22, 2013Applicants: KIA MOTORS CORPORATION, HYUNDAI MOTOR COMPANYInventors: Sung Chul Cha, Chang Hyun Shin, Ji Hwan Yun
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Publication number: 20130200572Abstract: The present disclosure provides a vehicle piston ring having a multi-layer coating. The vehicle piston ring includes a Cr or Ti buffer layer, a CrN or Ti(C)N intermediate layer, a first TiAlN/CrN nano multi-layer, and a second TiAlCN/CrCN nano multi-layer. The Cr or Ti buffer layer is coated over the base material of the piston ring. The CrN or Ti(C)N intermediate layer is coated over the Cr or Ti buffer layer. The first TiAlN/CrN nano multilayer is coated over the CrN or Ti(C)N intermediate layer. The second TiAlCN/CrCN nano multilayer is coated over the first TiAlN/CrN nano multilayer as an outermost surface layer.Type: ApplicationFiled: June 20, 2012Publication date: August 8, 2013Applicants: KIA MOTORS CORPORATION, HYUNDAI MOTOR COMPANYInventors: Sung Chul Cha, Chang Hyun Shin, Ji Hwan Yun
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Publication number: 20130187341Abstract: Method for producing a piston ring having an axial height <2 mm, said piston ring having a radially outer running surface provided with at least one rail, a radially inner circumferential surface, and upper and lower flank surfaces extending therebetween, wherein said rail is provided with a contour that is tapered radially outwardly, thereafter the running surface, together with the flanks of the tapered rail, is provided with at least one wear-resistant layer, and then only the flank of the rail that is to form a scraping edge is subjected to at least partial material removal to form the scraping edge.Type: ApplicationFiled: August 13, 2011Publication date: July 25, 2013Applicant: FEDERAL-MOGUL BURSCHEID GMBHInventors: Johannes Esser, Hans-Gerd Kroeschel, Steffen Hoppe