Abstract: Process for the manufacture of a spun fleece web made of filaments and particularly made of filaments made of thermoplastic synthetic material. The filaments are spun out of a mixture comprising at least one polymer and at least one hydrophilic additive and are plaited to form the fleece web. The fleece web is heated to a temperature of at least 30° C. and/or moistened with an aqueous liquid. The fleece web is thereafter hydrodynamically compacted.

Abstract: A nozzle foil (12), for a nozzle bar (10) of a textile processing machine, having a plurality of nozzle openings (16) arranged in one or more rows (40) in a longitudinal direction L. The nozzle foil (12) consists of at least two adjacent foil segments (25) that can be mechanically connected with each other in a form-fitting manner. With the connection established, the upper sides (15) and the undersides (17) of the foil segments (25) are in a common plane. To accomplish a form-fitting connection, connecting means (27) provided on one foil segment (25) interact with opposing connecting means (28) of the other foil segment (25). The connecting means (27) and the opposing connecting means (28) are integral components of the respective foil segment (25) and preferably are manufactured at the same time as the respective foil segment (25) and consist of the same material as the respective foil segment (25).

Abstract: An injector for a textile processing machine for the manufacture of fleece material. A pressurized medium is introduced to an inflow chamber (13) provided inside an injector body (11) via several channels (23) in fluid communication with a pressure distribution chamber (18). The communicating channels (23) are cylindrical bores provided in the injector body (11) and arranged in one or two rows so as to be offset relative to the longitudinal center plane (39) of the inflow chamber (13). The pressure distribution chamber (18) adjoining the communicating channels (23) comprises a first wall section (45) forming a first deflecting surface (46) extending, at least in sections, diagonally or transversely with respect to the longitudinal axis (26) of the communicating channels (23). The medium flowing from the communicating channels (23) is deflected by the first deflecting surface (46), so that said medium changes direction before reaching the downstream nozzle openings (37).

Abstract: The present invention refers to a process of making a fibrous structure, wherein roughly graded material is provided to rotating, apertured drums. The drums have at least one needle roll in their inside. The roughly graded material is agitated inside the drums, whereby fibers or small fiber clusters are separated from each other. These fibers and small fiber clusters are flung through the apertures to the outside of the drum, where they are directed onto a foraminous carrier to form a fibrous structure. The fibrous structures are especially useful in absorbent articles.

Abstract: Readily-fibrillable fibers of PVA polymer, having good chemical resistance, hydrophilicity, weather resistance and water resistance have a flattened cross-sectional profile and have a mean thickness D (?m) that satisfies the following formula (1): 0.4?D?5??(1) wherein D=S/L; S indicates the cross-section area (?m2) of the fibers; and L indicates the length (?m) of the major side of the cross section of the fibers. The fibers can be used for making nonwoven fabrics.

Abstract: In at least one aspect of the present disclosure, a field durable, repeatably launderable nonwoven fabric is provided including a cross-lapped and needle punched nonwoven fabric that is bonded together by entangling fibers with hydroentanglement.

Abstract: The invention relates to a composite panel (1), comprising two fibrous plies (21) and a core (3) placed in the intervening volume between the plies (21) and connected together by a solidified binding material (22), characterized in that openings (6) are made in the core (3), via at least one of its faces (31; 32), so as to exclusively receive solidified binding material (22). The invention also relates to a device and to a method for manufacturing such a composite panel. Use for inexpensively producing particularly strong composite panels, with the possibility of having a very wide range of options as regards the constituents of the core and of the fibrous plies.

Abstract: The invention relates to a filter tow strip, especially twin tow from cross-linked and crimped filaments which form at least two partial strips (12a, 12b) that are interlinked by a section of reduced cross-linking density (11), the linking filaments (13) being interlooped and/or interlocked in such a manner that the linking filaments form intersections (14). The filter two strip is characterized in that the maximum cross-cutting force of the partial strips (12a, 12b) does not exceed 20 cN on a length of approximately 20 cm of the filter tow strip (10) and/or the number of the Baking filaments (13) does not exceed 200 cross-locking and/or cross-looping filaments on a length of approximately 20 cm of the filter tow strip (10) when impinged with the maximum cross-cutting force.

Abstract: A hydroengorged spunmelt nonwoven formed of thermoplastic continuous fibers and a pattern of fusion bonds. The nonwoven has either a percentage bond area of less than 10 percent, or a percentage bond area of at least 10% wherein the pattern of fusion bonds is anisotropic.

Abstract: The present invention relates to an aramid nonwoven fabric showing more improved tenacity and superior heat-insulating property, and a method of preparing the same. The aramid nonwoven fabric is what includes 10 to 100 wt % of para-aramid staple fibers and 0 to 90 wt % of meta-aramid staple fibers, and has an air permeability of 40 to 200 cm3/cm2/sec and an average pore size of 20 to 50 ?m. Such aramid nonwoven fabric can be prepared by carding aramid fibers including the para-aramid staple fibers and the meta-aramid staple fibers so as to form a web, needle-punching the same, and water-punching the same with a prescribed water pressure.

Abstract: A laminate is made by first treating two spun-bond webs formed of endless thermoplastic synthetic-resin filaments with wetting agents. Then a layer of hydrophilic fibers is applied to one of the treated spun-bond webs and then the other of the treated spun-bond webs is applied to the layer of hydrophilic fibers on the one treated spun-bond web. Finally the two treated spun-bond webs and the layer of hydrophilic fibers between them are hydrodynamically consolidated together.

Abstract: A web is made by first extruding multicomponent filaments from a spinneret and then passing the extruded filaments through a process air shaft. Cold air is directed against the filaments in the process air shaft to cool and aerodynamically stretch the filaments while excluding the entry of other air into the process air shaft. The cooled and stretched multicomponent filaments are then deposited in a mat on a support, and then the mat of multicomponent filaments to a web is consolidated by subjecting it to water jets at a pressure of 10 bar to 200 bar such that the multicomponent filaments fuse together at crossover points and the filaments have a considerable free length between crossover points where they are fused. Finally the web is heat treated to crinkle the filaments thereof and bulk of the web.

Abstract: The disclosure relates to composite nonwoven fibrous webs including a population of sub-micrometer fibers having a median diameter less than one micrometer (?m), and a population of microfibers having a median diameter of at least 1 ?m. At least, one of the fiber populations is oriented, and each composite nonwoven fibrous web has a thickness and exhibits a Solidity of less than 10%. The disclosure also relates to methods of making composite nonwoven fibrous webs, and articles including composite nonwoven fibrous webs made according to the methods. In exemplary applications, the articles may be used as gas filtration articles, liquid filtration articles, sound absorption articles, surface cleaning articles, cellular growth support articles, drug delivery articles, personal hygiene articles, or wound dressing articles.

Abstract: The invention relates to a thermoplastic processible aminoplast resin, a method for its production and a fine fiber non-woven material as textile area of fibers from aminoplast resins, in particular duroplastic triazine resins, which have an average fiber diameter of 0.1 to 100 ?m and between 1 and 1000 branching arms and between 1 and 300 branching points per square millimetre. The invention also relates to a method for production of duroplastic fine fiber non-woven material in which a melt of melamine resin is pressed through spinning nozzles and blown by the escaping hot air to fine fibers, the fine fibers are separated from the air stream and deposited to a non-woven material consisting of a tangled layer, a treatment with a media causing cross-linking and a neutralization step follows, and the fine fibers are glued to a non-woven material in a subsequent thermal after-treatment, whereat the thermal after-treatment comprises two steps.

Abstract: The invention relates to a drum wherein the lateral surface thereof is provided with perforations that are separated by full parts from recessed parts and which are present on the full parts with an outer lateral surface. Application: in an entanglement machine for a nonwoven, using water jets.

Abstract: The invention provides a non-woven fabric comprising at least two separate but interconnected layers, each of the layers being provided with discrete interconnections so as to provide discrete voids between the two layers of fabric.

Abstract: The invention relates to a conductive nonwoven fabric that is carbonized and/or graphitized and possesses a bending rigidity <8 taber, a density of 0.1 g/m3 to 0.5 g/m3, a thickness of 80 ?m to 500 ?m, and an electrical conductivity of 10 to 300 S/cm in the nonwoven fabric strip and 30 to 220 S/cm2 perpendicular to the nonwoven fabric strip.

Abstract: The present invention is directed to a method for making a multiple layer substrate comprising the steps of: (1) forming a carrier substrate; (2) depositing an air laid layer comprising natural fibers on top of the carrier substrate; (3) wetting the air laid layer with a source of low pressure water; (4) hydroentangling the air laid layer with the carrier substrate to form an integrated substrate. Another aspect of the present invention is the creation of a low-density cleaning substrate with a basis weight of less than 100 gsm, which comprises at least one layer of a carrier web and at least one layer comprising an air laid cellulosic material which are hydroentangled together to form an integrated substrate. The substrate may be a pre-loaded wipe, which is either moistened by a consumer prior to use or moistened prior to packaging. The composition loaded onto the substrate may contain dry and/or liquid compositions preferably for cleaning hard or soft surfaces.

Abstract: The present invention provides a cylindrical suction box assembly with a suction box having two or more suction chambers that operate at different suction pressures. A lower suction pressure suction chamber is configured to provide lower suction pressure suction and is used in conjunction with the texturing process. At least one higher suction pressure suction chamber is configured to provide higher suction pressure suction and is used in conjunction with the de-watering process of the present invention. Therefore, according to the present invention two processes that are traditionally performed on two different devices are performed on a single cylindrical suction box assembly.

Abstract: Fibers are hydroentangled at temperatures near or above their glass transition temperature, the resultant fabrics are then rapidly cooled. A process of preparing a nonwoven fabric that includes depositing fibers on a foraminous support; impinging hot or warm water upon the fibers to hydroentangle them; and then rapidly cooling the resultant fabric is disclosed. The hydroentangled fabric resulting from this process, products made from the hydroentangle fabric, and the equipment used to prepare the fabrics are described.

Abstract: This invention relates generally to a composite fabric and a method and apparatus for manufacturing a composite fabric, especially suitable for apparel application, upholstery, bed and bath applications. In an embodiment, a composite fabric comprises a base fabric made by weaving or knitting. A plurality of gaps is disposed in-between the fibers of the yarns of the base fabric. A plurality of functional fibers is entangled in the gaps followed by swelling of the fibers, with predetermined retention to the yarns of the base fabric.

Abstract: A high strength inorganic bio-soluble fiber insulation mat contains high temperature resistant alkaline earth silicate fibers and optionally additional non-respirable inorganic fibers, wherein the insulation mat has a structure of partially interlocking fibers and an organics content of less than 20 weight percent prior to exposure to temperatures of at least 600° C. A process for producing the insulation mat includes preparing a wet paper or sheet comprising the high temperature resistant fibers and optionally at least one of organic binders or inorganic binders; and intertwining or entangling the fibers in the wet paper or sheet prior to drying.

Abstract: A method for making a web comprising a layer of crosslinked cellulosic fiber overlaid on and fastened to at least one layer of regenerated cellulose fiber. In one method the crosslinked cellulosic fiber is be sandwiched between two regenerated cellulose fiber layers. The regenerated cellulose can be viscose or lyocell or be made from several solvents.

Abstract: A method of making a web comprising a layer of airlaid pulp or synthetic material overlaying and fastened to at least one layer of regenerated cellulose fiber. The method can also provide a product in which the airlaid pulp or synthetic material can be sandwiched between two regenerated cellulose fiber layers. The regenerated cellulose can be viscose or lyocell.

Abstract: A nonwoven composite and a method of making a nonwoven composite including lightly bonding and hydroentangling a continuous filament nonwoven web to improve its integrity and fiber mobility for subsequent processing steps, such as adding a first layer to the continuous filament nonwoven web and hydroentangling the first layer and the continuous filament nonwoven web together.

Abstract: Disclosed is a fibrous nonwoven web material and a method of manufacture thereof. The fibrous nonwoven web material includes natural cellulose fibers, manmade cellulose fibers and synthetic fibers. The manmade cellulose fibers are preferably high crystallinity cellulose fibers. The fibrous nonwoven web material has appreciable wet strength yet is capable of dispersing in most aqueous environments with only mild agitation. The fibrous nonwoven web material can be wet laid from an aqueous dispersion of fibers.

Abstract: Leather sheet material is made by hydroentangling a web (4) of mixed reclaimed leather fibers and synthetic fibers. The synthetic fibers are meltable bicomponent fibers which are heated prior to entanglement to fuse and form a supporting network for the leather fibers. A sheet of tissue paper (1a) is laid over the surface of the leather fiber web (4) and hydroentanglement jets (16) are directed through the tissue paper into the web.

Abstract: Disclosed herein is a reflectively patterned, fibrous, sided nonwoven material comprising a first set of fibers hydraulically needled with a web of a second set of fibers, the first set of fibers primarily containing short fibers and the second set of fibers primarily containing one of (a) substantially continuous filaments, (b) long fibers, and (c) short fibers having an average fiber length at least twice the average fiber length of the first set of fibers. The material has a first surface predominately comprising the first set of fibers and an opposing second surface predominately comprising the second set of fibers. A method of patterning a sided nonwoven web and a reflectively patterned, sided nonwoven material also are disclosed.

Abstract: The present invention relates to a method for manufacturing nonwoven and nonwoven obtainable by said method. Particularly, the invention relates to a nonwoven provided with improved tactile and absorbent characteristics, which make it suitable for use in the field of surface cleaning, personal hygiene, or formation of garments. The method is based on the use of lobed spunbonded filaments which have been treated by means of thickening means.

Abstract: A wipe including at least one non-woven web layer of discontinuous fibers; and a spunbond-meltblown-spunbond web layer of continuous fibers positioned in facing and adjacently contacting relation with the at least one non-woven web layer, wherein the wipe has an opacity index of at least 1.3, where the opacity index is calculated based on the following equation: opacity index=(opacity of the wipe)/(total basis weight of the wipe).

Abstract: The invention relates to a process of hydroentangling a fibrous web (N) including of positioning the web on a porous moving support (10) in translatory movement or in rotation about an axis, and of treating at least one side of the web by means of a plurality of streams of water arranged in a row perpendicular to the direction of movement of the web, characterized in that the row includes streams with a first cross-section (14A) and at least streams with a second cross-section (24A) different from the first. The invention also relates to a process including treatment of the web by means of a plurality of streams of water arranged in at least two rows perpendicular to the direction of movement of the web. The rows include streams with a first cross-section (14, 16, 17, 18, 19) and at least streams with a second cross-section (24, 26, 27, 28, 29, 39) different from the first cross-section, at least one row including streams the spacing of which is not constant.

Abstract: The invention concerns a process for preparing a complex sheet comprising a layer of drylaid glass fibers and a layer of organic fibers, comprising: mechanical needling or fluid entanglement, e.g. hydroentanglement, of a nonwoven fabric of continuous organic fibers and of a veil of non-preconsolidated continuous glass fibers, the said nonwoven fabric of organic fibers and the said veil of glass fibers being juxtaposed and the said needles respectively the fluid, water jets being sent from the same side as the nonwoven fabric of organic fibers, in order to make a sheet; and then application of a binder to the bilayer. The so obtained complex fibrous structure shows a low tendency to delaminate and can be impregnated with asphalt or bitumen, and used in the field of roofing, sealing covering or membranes.

Abstract: The present invention is directed to a nonwoven fabric made from a composite of nonwoven and pulp where the nonwoven has a high loft derived from a heat set three-dimensional relief structure and/or hydroengorged fiber structure. A non-woven web is hydraulically treated to create a hydroengorged material having an increased loft. Alternatively a nonwoven web is treated to have a heat set three-dimensional relief structure. The treated web is then hydroentangled with pulp to form a cotendered nonwoven/pulp composite fabric.

Abstract: The invention relates to a suction device for liquids in hydroentangling machines, in which more than one water bar, which generate jets of liquid, are allocated to the exterior of the suction device. The suction device consists of a suction tube comprising one or more axial suction openings for each water bar, said openings being located along the working length of the tube. The liquid is sucked from the allocated water bar through said openings as a result of the negative pressure that is created in the tube. According to the invention, the suction openings that extend over the entire working width are configured to be sealed in relation to each respectively allocated water bar.

Abstract: Multicomponent fiber and fabrics made therefrom are provided, wherein the multicomponent fibers may incorporate one or more elastomers or additive-containing polymers in a bicomponent core. The fiber includes a multilobal sheath fiber component surrounding the bicomponent core, wherein the components are sized such that the fiber can be fibrillated to expose the core fiber components and split the fiber into multiple microdenier fibers.

Abstract: The invention relates to a method for the production of a one-layered or multilayered nonwoven fabric, a machine for the production of such a nonwoven fabric, and a correspondingly produced nonwoven fabric. The task of improving such a method and a production apparatus underlies the invention to the effect that projecting loops and fibrils no longer stick out, and thus individual filaments can be prevented from pulling out during the use of the nonwoven fabric. According to the invention, this is achieved in that the nonwoven fabric is smoothed after water needling by the use of a calendar. The machine according to the invention is characterized by the fact that the machine has a spun bonded fabric, at least one subsequent needling device, a dryer connected thereto, and thereafter at least one calendar.

Abstract: A device is known in which the bulky felt arriving on the top side of an endless belt for water felting is compacted between a felting drum and the belt and at the same time it is wetted by a first water curtain from a nozzle beam, whose water jets first pass through the endless belt and then the fiber web and finally the felting drum. Now, according to the invention, the unconsolidated felt is held against the bottom of an endless belt by means of induced suction and transported, and it is brought up tangentially to a needle felting drum, arranged beneath the endless belt. In this way, the handover of the fiber web from the endless belt to the needle felting drum is accomplished under the influence of gravity.

Abstract: A plant and method for manufacturing a wool-based, non-woven fabric is disclosed, wherein the steps are carried out of providing flocks based on natural wool fibres, of carrying out a carding and veiling of the flocks based on wool fibres, up until obtaining a veil based on wool fibres, and of carrying out needle-punching on the veil based on wool fibres, wherein at the end of the needle-punching a water-jet interleaving step is also carried out. Some products which may advantageously be obtained through such method and plant are also disclosed.

Abstract: An apparatus and method for manufacturing a multi-layer web product. A long fiber stream is directed around a rotating carding cylinder. Two combing cylinders are disposed adjacent the carding cylinder to comb a first web of long fiber and a second web of long fiber, respectively, from the carding cylinder. A first conveyor receives the first web from the first combing cylinder and transports the first web toward a layering point. Similarly, a second conveyor receives the second web from the second combing cylinder and transports the second web toward the layering point. A short fiber deposition unit is disposed adjacent the second conveyor and deposits short fibers onto the second web. At the layering point, the first conveyor deposits the first web onto the second web, with the short fibers sandwiched therebetween, to form a layered web product.

Abstract: An absorbent wiping cloth can be made by hydraulic bonding of hydrophilic fibers with a prebonded spunbond filament layer. A further spunbond filament layer can be provided on the fiber side of this laminate.

Abstract: A nonwoven fabric comprising at least 50% by weight microfibers having a fineness of 1.0 dtex or less and a length of at least 30 mm and having been combined by hydroentangling. The fabric is apertured by said hydroentangling, and has been carded before hydroentangling. The fabric may be used as a topsheet material on an absorbent article.

Abstract: The machine for the production of a nonwoven comprises an expanding device which is arranged in-between a first consolidation by water jets and a second consolidation.

Abstract: In the production of a solidified nonwoven web by crosslaying a card web produced with a uniform transverse profile by a card web forming device and then by consolidating the crosslaid nonwoven web thus formed, the basis weight of the solidified nonwoven web or of the crosslaid nonwoven web is measured only in the middle and in the area of at least one of its edges, and the basis weight of the card web to be laid is locally changed on the basis of a comparison of the measurement values with the nominal values preestablished by the laws, previously described for the nonwoven web to be produced, governing the structural change in the product caused by solidifying.

Abstract: The invention relates to an apparatus for producing textiles, nonwoven substances, spun-bonded fabrics or paper materials (5) with the aid of at least one screen drum (1) having openings (4) for transporting away the fluid (6) which is output from a water bar (7) and having numerous outwardly directed elevations (3) which are situated on the outside of the screen drum (1) for the perforation of the nonwoven (5). The invention is based on the object of providing an apparatus which makes it possible, during the water conversion and at the same time as the perforation, also to make patterns in the nonwoven without influencing the strengthening substantially in the process. The object has been achieved in that one or a plurality of regions (8) on the outer side of the screen drum (1) does/do not have any elevations (3) but only openings (4).

Abstract: A method of producing an entangled fabric for artificial leathers including a step of uniting a woven/knitted fabric and an entangled nonwoven fabric by entanglement. The method includes (1) a step of superposing the woven/knitted fabric on one surface of the entangled nonwoven fabric; (2) a step of needle-punching the superposed body from a side of the entangled nonwoven fabric so as to allow fibers constituting the entangled nonwoven fabric to enter into the woven/knitted fabric and then penetrate through the woven/knitted fabric, thereby forming a nonwoven fabric layer composed of the penetrated fibers on an outer surface of the woven/knitted fabric; and (3) a step of needle-punching from a side of the nonwoven fabric layer so as to allow a part of the fibers which have penetrated through the woven/knitted fabric and form the nonwoven fabric layer to turn back into the woven/knitted fabric, thereby uniting the woven/knitted fabric and the entangled nonwoven fabric together by entanglement.

Abstract: The present invention relates to a nozzle suitable for jetting high pressure and high temperature steam, and a method and an apparatus for producing an entangled nonwoven fabric using the nozzle. According to the apparatus, a steam inlet side main conduit and a steam outlet side conduit are connected with both end parts of a tubular nozzle holder in a longitudinal direction provided integrally with nozzle members having a plurality of nozzle holes. A steam outlet side conduit is provided with an opening/closing valve and a trap conduit is branched from a conduit at an upstream side from the opening/closing valve. By opening the opening/closing valve, a rapid temperature rise of the nozzle holder can be enabled at a time of starting a production of a nonwoven fabric.

Abstract: Provided are fibrous, non-woven structures having a drapeability of greater than about 4 gsm/g and a density less than about 0.08 g/cc, personal care articles comprising such structures, methods of making such structures including methods comprising: stabilizing a thin layer of non-woven fibers into a stabilized web; moving the stabilized web in a machine direction; and contacting the stabilized web with a stream of liquid that is directed at least partially along or against said machine direction.

Abstract: Provided are fibrous, non-woven structures having a drapeability of greater than about 4 gsm/g and a density less than about 0.08 g/cc, personal care articles comprising such structures, and methods of making such structures including methods comprising: stabilizing a thin layer of non-woven fibers into a stabilized web; supporting the stabilized web on an elastomeric support member; moving the support member and stabilized web thereon in a machine direction; and contacting the supported stabilized web with a stream of liquid.

Abstract: The present invention relates to a nozzle suitable for jetting high pressure and high temperature steam, and a method and an apparatus for producing an entangled nonwoven fabric using the nozzle. According to the apparatus, a steam inlet side main conduit and a steam outlet side conduit are connected with both end parts of a tubular nozzle holder in a longitudinal direction provided integrally with nozzle members having a plurality of nozzle holes. A steam outlet side conduit is provided with an opening/closing valve and a trap conduit is branched from a conduit at an upstream side from the opening/closing valve. By opening the opening/closing valve, a rapid temperature rise of the nozzle holder can be enabled at a time of starting a production of a nonwoven fabric.

Abstract: A process for preparing a molded, textured, spunlaced, nonwoven web is provided and wipes made therefrom. Also provided is an apparatus for making molded, textured, spunlaced, nonwoven web. Molded, textured, spunlaced, nonwoven webs prepared by the inventive process and apparatus are also provided. Also provided is a molded, textured, spunlaced, nonwoven web.