Abstract: Glass fiber strand is prepared from a process so that the strand can be bulked at higher processing speeds. The process involves drawing the glass fibers from molten glass, applying an aqueous treating composition to the fibers, gathering the treated glass fibers into one or more strands and collecting the glass fiber strands onto one or more packages, drying the packages, rewinding the packages onto a second, more supportive package, steaming one or more of the second packages and drying the steamed packages so that the package has a moisture content of around 1 to about 25 weight percent. The aqueous treating composition used to treat the glass fibers in forming has one or more starches, an aqueous soluble, emulsifiable or dispersible wax wherein the amount of wax in the aqueous treating composition is less than the amount of starch, a cationic lubricant and water.

Abstract: Method to produce spun-like yarn and product produced thereby by combining a core yarn and an effect yarn in an air jet. The removal speed of the combined yarn from the air jet is intermediate of the speeds of the draw rolls to produce a composite yarn having crunodal loops in one of the combined yarns.

Abstract: A method and apparatus for producing novelty yarn with an unusual configuration. An effect yarn is fed to a novelty yarn jet, and a core yarn is fed to a different yarn port in the same jet, the core yarn being maintained substantially taut. The combined core and effect novelty yarn is taken up from the jet and periodically (preferably pseudo-randomly) a pronounced variation in linear density is provided in the combined yarn. This linear density variation is accomplished by introducing a first fluid pulse into the jet at a first position to form a loop in the effect yarn, which loop extends substantially coincident with a portion of the core yarn, and then utilizing a second fluid pulse at a spaced position from the first pulse to impart a spiraling and/or rotating action to the loop of effect yarn to wind the effect yarn around the core yarn.

Abstract: A device for intermediate storage of thread having the following: a belt conveyor, a drive mechanism, a winding head, having a thread guide arranged along a circular path, through which thread, in the form of loops, is placed upon the front portion of the belt conveyor, in the feed direction, and having a device for taking off the thread at the rear section of the belt conveyor, also having a drive member for activating belt conveyor, which member is rotating in the feed direction and is coupled with conveyor belt, of belt conveyor, or is coupled with a drive member connected thereto through the area defined by the loops. The device can easily be realized mechanically.

Abstract: Method to produce an entangled yarn product by air entangling a drawn core yarn and a drawn effect yarn. The effect yarn draw ratio is higher than the core yarn draw ratio which results in a composite yarn in which the birefringence of the core yarn is greater than that of the effect yarn.

Abstract: A textile interlacing jet is used to muffle noise in the frequency range of 3 kHz to 20 kHz by providing abrupt cross-sectional area changes. The jet includes a main body with a yarn inlet and a yarn outlet at opposite ends. A first reactive muffler is disposed in association with the yarn inlet and includes an expansion chamber and a restricted inlet to the expansion chamber, the ratio of the cross-sectional area of the expansion chamber to that of the restricted inlet being at least about 9:1, and preferably at least about 25:1. A second reactive muffler is disposed in association with the yarn outlet, and has similar abrupt cross-sectional area changes. A plurality of expansion chambers and restricted outlets may be provided in the second reactive muffler.

Abstract: An apparatus for producing interlaced multifilament yarn having an improved configuration is disclosed. When a material yarn is treated by an interlacing apparatus provided with an interlacing nozzle wherein a hollow longitudinal space is formed therein and a jetted fluid is introduced into the hollow longitudinal space, the jet fluid is directed to an axis of the passage of a running yarn in the longitudinal space along a direction substantially perpendicular to the axis of the yarn passage in such a condition that the jet fluid is diffused to a direction along the yarn passage. Accordingly, the individual filaments of the running yarn are vibrated about the axis of the running yarn passage, mainly along a plane defined by the axis of the yarn passage and the axis of a fluid conduit for supplying the jet fluid. According to such effective vibration of the individual filaments, a very stable interlaced configuration of the individual filaments can be created.

Abstract: An effect yarn and process for manufacture thereof is disclosed when the effect comprises a slub that is formed after the yarn leaves the yarn package during later knitting or weaving operations. The effect yarn is particularly useful since it processes through such operations similar to conventional air-plied yarns.

Abstract: A bulky textured multifilament yarn comprises sections of interlaced individual filaments and sections of non-interlaced individual filaments, wherein the interlaced and non-interlaced sections are formed alternately along the lengthwise direction of the yarn, the filaments in any predetermined length of the yarn are substantially identical in length, and some portions of the individual filaments protrude out from the axis of the yarn. The yarn is made by slackening a multifilament yarn treated by a false twisting operation, and then by interlacing the slackened multifilament yarn by means of a fluid jet stream while taking up the multifilament yarn.

Abstract: A novel synthetic heather yarn is comprised of a first yarn in the form a relatively loose matrix of crimped filaments which are randomly intermingled with portions of a bulked differentially-colored or colorable second yarn which contains frequent periodic color-point nodes of high filament entanglement and which nodes are free from filament intermingling with said first yarn. The combined yarn is made using fluid-jets first to make the nodes in the color-print yarn or yarns and then to combine the color-point with the matrix yarn in a subsequent filament intermingling zone.

Abstract: Process and apparatus for producing a crimped continuous multifilament yarn by the sequential steps of air-jet texturizing to form multiple random filamentary loops, immediately pulling out metastable loops formed in the yarn without heating and without stretching or deforming the yarn filaments, next shrinking and heat setting the yarn at a temperature of about 150.degree.-245.degree. C., and then winding the yarn onto a spool at a predetermined yarn tension. The resulting spooled texturized yarn has valuable properties and characteristics in subsequent processing and textile operations.

Abstract: A bulky continuous filament yarn, in which continuous filament core yarns of polymeric material are substantially straight and free from loops and comprise from about 65 to about 93 percent of the total filaments by weight while the remainder of the total filaments are continuous filament effect yarns having a denier per filament of up to 5.0 that are inserted between the filaments of the core yarn and protrude from the surface of the core yarn in a mixture of crunodal and arch-like loops, is made by feeding a larger denier yarn at low overfeed and a much smaller denier yarn at low to moderate overfeed through a jet supplied with ambient air.

Abstract: A method and apparatus for producing novelty yarn with an unusual configuration. An effect yarn is fed to a novelty yarn jet, and a core yarn is fed to a different yarn port in the same jet, the core yarn being maintained substantially taut. The combined core and effect novelty yarn is taken up from the jet and periodically (preferably pseudo-randomly) a pronounced variation in linear density is provided in the combined yarn. This linear density variation is accomplished by introducing a first fluid pulse into the jet at a first position to form a loop in the effect yarn, which loop extends substantially coincident with a portion of the core yarn, and then utilizing a second fluid pulse at a spaced position from the first pulse to impart a spiraling and/or rotating action to the loop of effect yarn to wind the effect yarn around the core yarn.

Abstract: A method is disclosed for the treatment of textile yarns of filamentary material, such as glass fiber yarns. The yarn passes through a fluid jet which includes a central chamber which is formed from a pair of interconnected and overlapping passageways. Each passageway includes one or more fluid inlets along its length to allow treating fluid to pass circumferentially around each passageway in a counterdirectional pattern. The textile yarn passes between the passageways in the chamber and the filaments in the yarn are entangled with each other to consolidate and round the yarn without a true or false twist being placed on the yarn. Depending upon the amount of tension in the yarn, the fluid pressure in the jet and the speed of the yarn through the jet, the degree of entanglement can be varied. Under low to zero tensions, texturized yarns and yarns having slubs thereon can be produced.

Abstract: A muffler (10) for use in conjunction with an interfloor tube and aspirator (20) during the production of multifilament, synthetic yarn is provided. Audible noise which is emitted at the inlet end of the interfloor tube is reduced by up to 10 .DELTA.db(A) through the use of a perforated tube (11), restrictor plate (13) and sound absorbing material (16).

Abstract: An improved method for making a continuous filament heather dyeable yarn involves cobulking in a hot fluid jet process a first unbulked yarn with a second differentially dyeable previously bulked yarn. The method enhances differential dyeability in the product when both yarns have a common type of chemical dye site and the second yarn has a greater concentration of those dye sites than the first yarn.

Abstract: A coherent, bulked, continuous-filament, heather-dyeable yarn having a more natural, spun, wool-like appearance in carpets when dyed is produced by overfeeding lighter dyeing filaments to a greater degree than the darker dyeing ones through a turbulent fluid-jet intermingling zone.

Abstract: A process for forming a polyester textile fabric comprised of multifilament yarns having at least about five broken and fibrillated ends per square centimeter of fabric.

Abstract: A bulked and entangled multifilament thermoplastic yarn and an improved process for the formation thereof which, when tufted into a fabric, presents a grass-like appearance. The yarn is made by melt spinning and water quenching filaments of a melt spinnable synthetic organic thermoplastic polymer, such as polypropylene, in a continuous process, drawing the filaments, imparting bulk and entanglement in a fluid jet entangling mechanism and taking up the thus entangled yarn on a yarn winder. Also disclosed is an improved fluid jet entangling mechanism employed in the process.

Abstract: Yarn treating apparatus having a yarn treating chamber formed therein which is surrounded by a first wall lying on a flat plane extending axially and a second wall connected to the sides of the first wall and constituted with a plurality of flat surfaces, a curved surface, or a plurality of curved surfaces or a combination thereof. The second wall is symmetrical with respect to an imaginary standard plane, perpendicular to the first wall and axially extending. A plurality of fluid jet nozzles is formed on the second wall, and fluid jet flows symmetrical with the imaginary standard plane are ejected from the fluid jet nozzles and meet with each other on or above the first wall before they reach it or on the first wall while they blow towards the first wall.

Abstract: A bulky continuous filament yarn, in which continuous filament core yarns of polymeric material are substantially straight and free from loops and comprise from about 65 to about 93 percent of the total filaments by weight while the remainder of the total filaments are continuous filament effect yarns having a denier per filament of up to 5.0 that are inserted between the filaments of the core yarn and protrude from the surface of the core yarn in a mixture of crunodal and arch-like loops, is made by feeding a larger denier yarn at low overfeed and a much smaller denier yarn at low to moderate overfeed through a jet supplied with ambient air.

Abstract: Air jets are normally designed for interlacing a particular size or type of multifilament yarns and are not normally designed for universal use in interlacing different types and sizes of yarns. The present interlacing air jet is provided with a rotationally adjustable air directing pin (27) provided with an air passageway (26) communicatively connecting an air entry passage (20) with a yarn processing bore (11) extending through the body (10) of the air jet. An annular groove (32) is also provided in the air directing pin (27) for directing air in semicircular paths of travel around the air directing pin (27). Rotational adjustment of the air directing pin (27) provides selective variation of the angle at which the air enters the yarn processing bore (11) and engages the yarn passing therethrough so that the air jet can be used to interlace different types and sizes of yarns.

Abstract: A coherent, bulked, continuous-filament, heather-dyeable yarn having a more natural, spun, wool-like appearance in carpets consists of lighter dyeing filaments which comprise 20-50% of the total yarn filaments and which are 15-45% longer than the darker dyeing filaments in the yarn. The yarn is produced by overfeeding the lighter dyeing filaments to a greater degree than the darker dyeing ones through a turbulent fluid-jet intermingling zone.

Abstract: A method of providing a hot section in a continuously moving synthetic yarn comprises directing at least one jet of hot fluid obliquely across the moving yarn. The jet intersects the yarn at an obtuse angle to the approaching yarn. The method also produces drawn yarn by passing undrawn yarn into the jet and tensioning the yarn as it passes through the jet. Apparatus for performing the method includes a body member formed with a chamber formed with yarn entry and exit passages and a fluid ejecting nozzle. The body member may be additionally formed with a cavity opening from the chamber opposite the nozzle.

Abstract: The present invention comprises a process for producing a randomized novelty yarn which exhibits essentially no uniform characteristics along its length and a novelty irregular fabric produced therefrom. The novelty yarn is comprised of at least two unlike yarn ends whose different characteristics, when formed into a combination yarn, produce a fabric which is essentially non-uniform and exhibits a random pattern over the length and width thereof.

Abstract: A method of producing commercially usable textured synthetic multifilament yarn from commercially produced undrawn multifilament synthetic yarn of a type which has normally a limited operational life and which has exceeded the normal operational life for undrawn yarn in which the overage undrawn yarn is fed continuously without pause through two discrete successive treatments with hot fluid at a temperature high enough to plasticize the yarn. The yarn is drawn to a chosen ratio of extension while it is passing through the first treatment with hot fluid. Next the yarn is jet textured while it is passing through the second treatment with hot fluid. The yarn may be subjected to a cooling action between the two successive treatments with hot fluid.

Abstract: Yarn is treated in air entangelemnt jet having a main passageway in which one or more multifilament yarns are entangled, a second passageway which intercepts the bottom of the main passageway at an acute angle and slants downward therefrom in the upstream direction and an air inlet which intercepts the bottom of the main passageway so that its axis intersects the axis of the main passageway at an angle of about 86.degree.-88.5.degree. with the point of intersection being not more than 0.20 inches from the downstream end of the main passageway. The air inlet duct slants downward from the main passageway in the downstream direction. A lip is provided which begins at or close to the bottom of the downstream end of the main passageway and extends in the downstream direction. A jet of air is introduced into the main passageway through the air inlet duct and strikes the upper wall thereof forming a plural vortex turbulent zone which entalges the yarns.

Abstract: A yarn tangler arrangement for all types of filament yarns which includes two individual members which are adapted to be threadably coupled together. Each of the members include a longitudinally extending bore which terminates in respective chamfered portions which define a yarn processing chamber. An air supply bore is arranged in one of the members at a predetermined angle with respect to a terminal edge of one of the chamfered portions with the supply bore feeding compressed air into the chamber so as to aspirate yarn from one longitudinal bore accommodating the yarn to be processed with the processed yarn then being directed from the chamber to the other longitudinally extending bore which accommodates the processed yarn.

Abstract: A novelty yarn having a pronounced variation in linear density is obtained by passing at least two multifilament yarns through a fluid tangling zone and by alternatingly and mechanically tensioning and relaxing at least one of the yarns within the tangling zone. The novelty yarn is waxed.

Abstract: The disclosure relates to cospinning and drawing polyester filaments to produce a composite yarn which develops bulk due to differential shrinkage of the filaments when heated. Filaments of ethylene terephthalate synthetic linear condensation polymer are melt spun to form two separate filament bundles, a water-based spring finish is applied to the filaments of one bundle and a substantially non-volatile spin finish is applied to filaments of the other filament bundle, the filament bundles are drawn under identical treatment conditions during passage along separate paths and the filaments are then combined and intermingled during passage around draw rolls. The product is a mixed-shrinkage yarn wherein the filaments treated with aqueous-based finish have a higher heat-shrinkage than the filaments treated with non-volatile finish, even though both are otherwise processed in the same manner.

Abstract: A bulked continuous multi-filament nylon yarn is intermittently debulked by passing a stream of heated gas through the yarn while it is under tension. The product comprises a bulked continuous filament yarn having adjacent sections of greater and less bulk with nodes of interlaced filaments between each section.

Abstract: A process and apparatus for modifying the properties of a bulked yarn in which the bulked yarn is passed through a conduit and is subjected therein to twisting by fluid and at least one cycle of softening the yarn by heated fluid and cooling by fluid.

Abstract: An air jet nozzle to entangle the filaments of at least a pair of multifilament yarns passing therethrough. Air is supplied substantially perpendicular to the yarn passing through the jet and an air deflector is employed on the entrance side of the jet to prevent the supplied air from blowing residue from the yarn into the yarn break detector switches.

Abstract: The invention is related to a process for the production of staple-fibre-like textured continuous filament yarns by interlacing and false-twisting, wherein a partly drawn filament is heat-treated before the texturing process, this filament is subsequently interlaced with a non shrunken filament and both are finally subjected to draw texturing.

Abstract: There is disclosed a variable denier, multifilament yarn having a slub yarn plied with a carrier yarn and displaying high weaving performance. The yarn is characterized by a certain slub size distribution, a certain minimum number of slubs, a specified maximum number of large slubs, less than one tight spot per meter and a coherency factor of from about 4-14, said coherency factor increasing as the number of large slubs increases. A process for making the yarn is also disclosed and includes the features of feeding both feed yarn and carrier yarn to a supply jet, the feed yarn being overfed while the carrier yarn is maintained under zero net overfeed, forwarding the carrier yarn to a slub jet and forwarding the feed yarn to a foraminous surface where slubs are created and thereafter combining both yarns and passing them sequentially through a slub jet, at least one interlacing jet and, optionally, a torque jet.

Abstract: An apparatus for producing a novel teased yarn having teased, hairy, fluffy, fuzzed character without loops resembling angora, alpaca and the like yarns from multifiber spun yarns of short to medium staple, and the resulting yarn produced thereby, wherein the yarn supplied has a yarn twist in a predetermined twist direction and is fed along a feed path through a yarn feed bore to a fluid vortex station and turbulence chamber station defined within a surrounding housing.

Abstract: A method for producing a novel teased yarn having teased, hairy, fluffy, fuzzed character without loops resembling angora, alpaca and the like yarns from multifiber spun yarns of short to medium staple, wherein the yarn supplied has a yarn twist in a predetermined twist direction and is fed along a feed path through a yarn feed bore of a jet nozzle member to a fluid vortex station and turbulence chamber station defined within a surrounding housing.

Abstract: Apparatus and method are disclosed to prevent melted yarn when stopped in a high temperature texturing jet device utilizing high temperature fluid such as steam. The device of this invention is attached to the prior art texturing jet device. The attachment comprises a sleeve around the yarn ejector. The sleeve has at least two orifices communicating with a conduit for high pressure fluid having a valve actuated by a sensor to detect yarn stoppage. The high pressure fluid, such as air, blows the yarn plug and yarn from the texturing jet device. The method comprises sensing yarn stoppage with a sensor and actuating the valve in the high pressure fluid conduit communicating with at least two orifices in the sleeve surrounding at least the down stream portion of the injector and blowing any yarn in the texturing chamber out of the chamber with high pressure fluid.

Abstract: Method by which slubs are formed from random individual filaments in a continuous filament yarn bundle. A yarn bundle is fed under drafting tension to and through a first fluid jet device in which cocurrent and countercurrent fluid flows therethrough and which along with the drafting tension serves to break some of the individual filaments of the yarn bundle at random intervals along the length of the yarn bundle. The drafting tension also serves to prevent the broken filaments from completely entangling with the yarn bundle. The yarn bundle then passes through a second fluid jet device having cocurrent and countercurrent fluid flows therethrough, the flows adjusted to cause the broken filaments to slide along the yarn bundle and to become entangled with the other filaments and to form slubs.

Abstract: A process for the simultaneous texturizing and entangling of filament bundles by treating filament bundles of synthetic, high-molecular weight materials with a heated fluid in two tubular treatment chambers, in which process spatial or periodic irregularities are produced, in the treatment zones, in the flow of fluid and/or filament bundles. Preferably, a certain range of values of a volume mass flow factor is adhered to.

Abstract: A muffler is provided for use in conjunction with a jet for treating a running length of yarn. Audible noise which is emitted by the jet is reduced by at least 11.5 .DELTA.dB(A) through the use of a housing to substantially enclose the jet. The housing has openings for the entrance and exit of a yarn and is at least partially lined with sound absorbing material; sound absorbing material also closes the openings in the housing. The travelling yarn abrades through the sound absorbing material at the openings to form an operational passage to and from the jet.

Abstract: Running threads are fed through a heating chamber containing saturated steam by means of specially designed shutters. The thread is heated over a short section of the path so that the heating apparatus takes up little space even at high thread speeds.

Abstract: A process for crimping filaments by treating the filaments which are to be crimped, and are carried by a heated gas, in a first treatment chamber, and intermingling the heated filaments in an extended second treatment chamber, from which the gas carrier medium is drawn off through longitudinal slots radially to the direction of travel, wherein only sufficient gas is allowed to flow axially with the crimped filaments from the second treatment chamber that the travel of the crimped filaments is not impeded, while the bulk of the carrier gases is drawn off radially from the second treatment chamber. It is advantageous to draw off the carrier gas in the upper part, which comprises from about 25 to 75%, preferably from 40 to 60%, of the total length of the longitudinal slots of the second treatment chamber.

Abstract: Nozzle assemblies for texturing one or several yarns consisting of a plurality of endless synthetic filaments are described wherein the yarn passes through a whirling chamber, fed laterally through at least one oblique bore with compressed air, into a nozzle with a spherical guide element located in the divergent part of the nozzle so as to define therewith an annular slot in which the spreading air stream from the whirling chamber is accelerated. The whirls and loops formed in the individual filaments are subjected to increased whirling by the deflection of the air stream by the guide element, which is mounted for both axial and lateral adjustment in the nozzle. The guide element may present a hemispherical surface towards the whirling chamber or, alternatively, a frusto-spherical surface with a central concavity. The yarn is withdrawn laterally from the air stream beyond the nozzle.

Abstract: A method and apparatus are disclosed for producing randomly slubbed textile yarns. The method involves passing the yarn through a zone of fluid turbulence having a pair of counterdirectional fluid streams maintained under different fluid pressures. The yarn passing between these counterdirectional fluid streams is alternately treated in opposing directions, with slubs being formed at the null points between the opposite directional treatments. Due to the uneven fluid pressures employed, the length of treatment in each direction along the yarn is not consistent, thus leading to slubs at various points along the length of the yarn. A fluid jet is also disclosed for accomplishing this result. The fluid jet includes a pair of interconnected and overlapping passageways which form a chamber through which the yarn passes, with each passageway having one or more fluid inlets arranged to direct fluid circumferentially around it and with the fluid streams being counterdirectional to one another.

Abstract: A method of producing a bulky continuous filament yarn which includes the steps of feeding primary and secondary continuous multi-filament polymeric yarns into a treatment zone within an air nozzle device, with one of the yarns being pre-treated by the application of water so that said one yarn is wet when fed into the treatment zone. The yarns in the treatment zone are subjected to a turbulent fluid flow which causes the individual filaments of the yarns to separate, and also causes ring-like loops to be formed at randomly spaced intervals along the individual filaments of the secondary yarn. The filaments of the yarns become intermingled within the treatment zone and are withdrawn and collected in the form of a single yarn. The primary yarn is fed into the treatment zone at a rate between 4 and 26% greater than the rate at which the intermingled filaments are withdrawn from the treatment zone, and the secondary yarn is fed into the treatment zone at a rate which is at least 2.

Abstract: Air-jet textured core/effect nylon yarn provides fabrics having better cover when the core component has been draw-oriented after conventional melt-spinning, and the effect component has been spin-oriented by melt-spinning at unusually high speed. The improved yarn is particularly useful in upholstery fabrics.

Abstract: A method for continuously producing a non-woven web having uniform distribution of filaments from natural or synthetic fibers comprising drafting with use of a high speed air-jet type drafting device a number of filaments which are fed from a filament source and blasting the drafted filaments onto a face of a moving collector, which is characterized in that the distribution of the filaments is controlled by passing the filaments through a filament distribution-controlling device comprising a filament guide passage having a narrow rectangular cross section and an air sucking means provided at least an one rectangular side wall of the filament guide passage, said controlling of the distribution of the filaments being performed with the air stream sucked spontaneously or positively from the air sucking means.

Abstract: A continuous synthetic filament yarn is processed by crimping, entangling, and straightening the yarn. The yarn is straightened by heating under tension, resulting in a yarn that can be used in its straightened form and later bulked by a subsequent process such as dyeing, boiling, heating, etc. The length of a yarn plug formed by crimping is controlled by controlling the temperature of the yarn.

Abstract: A method and apparatus for producing novelty yarn with an unusual configuration. An effect yarn is fed to a novelty yarn jet, and a core yarn is fed to a different yarn port in the same jet, the core yarn being maintained substantially taut. The combined core and effect novelty yarn is taken up from the jet and periodically (preferably pseudo-randomly) a pronounced variation in linear density is provided in the combined yarn. This linear density variation is accomplished by introducing a first fluid pulse into the jet at a first position to form a loop in the effect yarn, which loop extends substantially coincident with a portion of the core yarn, and then utilizing a second fluid pulse at a spaced position from the first pulse to impart a spiraling and/or rotating action to the loop of effect yarn to wind the effect yarn around the core yarn.