Abstract: A connecting rod for a radial piston motor including a spherical surface portion, a rod portion and a pad portion having a sliding surface. The spherical surface portion, rod portion and pad portion are formed integrally, and the sliding surface has a bearing alloy attached to its surface by centrifugal casting. An overlay may be provided on the bearing alloy. The connecting rod is produced in a mass production basis by a method including the steps of integrally forming a star-shape cylindrical monolithic blank (18) having a single cylindrical centrally located axial opening and bearing six equally spaced outwardly radiating rod portions (2), each rod portion bearing an integral, substantially spherical surface portion (1) on its distal end; attaching a bearing alloy by centrifugal casting, to the centrally located axial opening in said blank (18); machining the surface of the bearing alloy; and dividing the blank into six pieces constituting six connecting rods.

Abstract: A pliers-type tool for setting pull-type blind fasteners of a kind requiring the stem of the fastener to be severed after it has been pulled to set the fastener. A pair of blades mounted on pivotal holders arranged to be rocked by an actuating member of the tool after the stem has been pulled is provided. The actuating member is slideably mounted on the pull bar and a tooth of a latch engages both parts during an initial part of the setting stroke. When the fastener has been set the latch becomes disengaged from the pull bar while continuing to retract the actuating member. Such disengagement is controlled by a cam which is adjustable on the housing of the tool to vary the length of stroke of the pull bar in accordance with the thickness of workpiece in which the fastener is being set.

Abstract: The present invention relates to a method for the manufacture of sewing machine needles from a cylindrical length of wire by form pressing a length of wire having a diameter which corresponds to the thickness of the needle butt, the wire is reduced to approximately the final cross sectional dimension over at least the length of the needle shank and the shoulder. The thread grooves are pressed in from the curved outer surfaces of the length of wire within the region of the needle shank. The reduction in cross section is effected by pressing opposite cross sections of wire material to form laterally protruding flat burrs. In between the flat burrs are transverse convex curved outer surfaces which lie within the final diameter. This intermediate form of the needle closely resembles its complete final shape. Several needle blanks, in particular two needle blanks, are attached together in the region of their points for simultaneous form pressing.

Abstract: A heat exchanger having a heat absorbing or radiating panel formed from a plate which is mounted in thermal contact with a pipe or series of pipes. The panel is mounted within a seamless frame member, joining means being interposed between the panel and frame member, to locate adjacent edges of the panel and frame member and secure them together. The plate forming the panel and the frame member may be made from a single sheet of material in a single forming operation.

Abstract: An apparatus relating to a voltage divider having one or more Kelvin connection taps, including first and second spaced terminals and a current carrying resistor between the first and second terminals. A third terminal is spaced from the resistor and the resistor has at least one conductive but non-current-carrying peninsula extending from a junction on the side of the resistor and connecting with the third terminal to produce a Kelvin connection tap. A cut is made only in the non-current-carrying peninsula along the path having a component parallel to the side of the resistor from which the peninsula extends and shading the junction of said peninsula and the side from the third terminal, to adjust the interconnection of the third terminal with the resistor and vary the voltage output without varying the resistance of the resistor. An extension of this cut may be made parallel to the edge of the peninsula to further increase the adjustment.

Abstract: A method for making complementary pairs of race rings for rolling bearing assemblies from a unitary metallic base component formed with the raceways for the rings consisting of the steps of:a. forming at least one annular separation seam in the metallic base component defining a bridge which can be severed to form the paired bearing race rings;b. hardening the metallic base component;c. machining the raceways of the rings simultaneously or successively;d. plastic coating the base component to form housing sections adjacent the bearing and side surfaces of the race rings exposing the raceways and separation seam; ande. separating the base component at the bridge to form the finished race rings.

Abstract: A rectangular wafer thermistor comprises a piece of ceramic thermistor material having electric contact material covering its opposite surfaces. A contact defining score mark with an open geometric shape other than a straight line extends across the thermistor through one layer of the contact material for separating the contact material on that surface into two contacts. The ends of the contact defining score mark intersect the opposite edges of the thermistor at different locations along the thermistor. The contact defining score marks may be V or U or otherwise shaped, and the intersections between the different sections of these score marks are preferably rounded, but may be sharp corners. The shape of the contact defining score mark prevents the thermistor from breaking at the contact defining score mark when the thermistor is broken off a large sheet of thermistor material.

Abstract: A pressure-actuated release mechanism is assembled using a prebuckled pipe segment as a pressure-triggering mechanism. The trigger mechanism is employed to attach buoys to an offshore structure or pipeline under construction. The attached buoys move with the structure or newly added pipe string toward the sea bottom, easing the descent. As a preselected external pressure is sensed, the buckle in the pipe segment propagates and the trigger mechanism actuates, releasing buoys from the structure or pipeline as each buoy in turn reaches the same depth or pressure.

Abstract: A shell and tube type heat exchanger having a tube bundle supported at opposite ends in tube sheets is capable of being repaired quickly by closing off opposite ends of a damaged tube using the method and apparatus disclosed. The apparatus comprises a two-part tapered plug assembly which is adapted to be installed in the tube in alignment with the tube sheet and expanded radially outward into tight engagement with the interior of a tube by pulling an inner wedge portion of the plug assembly axially relative to an outer ring portion. The pulling is effected by an hydraulic ram which is connected by a breakaway unit to a pull rod which slides axially relative to a compression tube both of which are received axially within the defective tube. The hydraulic ram pulls the rod relative to the compression tube and thereby draws the wedge inside the ring until the breakaway connection releases the pull rod and enables the pull rod, compression tube and auxiliary parts to be withdrawn from the defective tube.

Abstract: An improved method of making a collector ring enhances the cyclic engagement and disengagement of a spring clutch of the type having an annular spring compressed between a clutch cover and plurality of externally located release levers. The preferred method is applicable to a collector ring which defines a radially extending annular base member having an integral axially extending rim on its outer perimeter. The rim abuts and encircles the outer circumference of the annular spring, while the base member is positioned interjacent the spring and levers for transfering reaction loads therebetween.

Abstract: A method of forming a mesa in a semiconductor device comprises forming a plurality of such devices on a wafer, mechanically cutting relatively wide channels to a predetermined depth in said wafer at positions around individual ones of the devices to partially separate the devices from each other. The mechanical cutting technique defines mesa walls and plain surfaces between individual devices. These channels are then etched to repair scars caused by the cutting technique and, thereafter, the wafer is broken along the center line of the channels to separate the devices from each other.

Abstract: A method of forming blade members for use in a wire stripping device characterized by moulding a plurality of pairs of body portions on an elongated strip of thin blade material, cutting each pair of the body portions from the strip and then breaking the pairs of body portions along a common line thereof to define the individual blade members.

Abstract: A method of producing metal bearings first by forming grooves substantially V-shaped in cross section on opposite surfaces of a composite plate in the form of a web comprising a bearing alloy layer and a backing metal layer and then by cutting the composite plate at the grooves to form severed portions of the composite plate into metal bearings, wherein cutting of the composite plate and forming of the severed portions thereof into metal bearings are carried out in one stroke so as to efficiently produce metal bearings. In forming the substantially V-shaped grooves, embossing or cutting may be used singly or they may be used in combination.

Abstract: An arrangement for fabricating planar elements which may be stacked for producing predetermined surfaces and bodies. The planar elements have cross-sections corresponding to respective cross-sections of the surface to be constructed. The planar elements are formed by cutting them from plate-shaped material or sheet metal, and the cut-out elements are held to the parent sheet or plate material by tabs. The planar elements are cut successively from the sheet or plate-shaped material at spaced intervals. The cutting action is such as to leave the tabs for holding the planar elements in place. Registration holes are punched about the planar element, so that these may be readily stacked relative to each other, as required to form the surface to be constructed. Sprocket holes are also punched in the sheet material to advance the material along a processing path at which the various processing stations are located.

Abstract: A method of forming fixing heads on both ends of tension springs which are made from coiled spring wire, in particular for precision apparatus. A continuous coil of spring wire is expanded over at least two turns at the area of the ends to be formed. The expanded turns are provided with an envelope of a synthetic material by molding.

Abstract: There is provided a connector which includes a body portion and a swivel nut. The swivel nut is originally integral with the body portion as machined, the location at which the two parts are integral being a relatively weak bridge portion which is capable of rupture to free the swivel nut. There are also provided distortable means which, after the rupture of the two main parts, can be distorted to capture the swivel nut axially with respect to the body portion.

Abstract: A printed circuit board substrate is subdivided into sections, the boundary of each section being defined by notches which weaken the substrate and thereby permit the substrate to be fractured at the boundaries of the sections to permit the removal of a defective section. Printed conductors which electrically connect one section to another pass over the weakened substrate regions and when a section is removed, these conductors fracture at the boundary of the removed section. A replacement section may then be substituted for the removed defective section and its conductors connected to corresponding fractured conductors on the substrate.

Abstract: A method is disclosed wherein so-called pull-lock type blind fasteners are automatically and efficiently fitted and fixed to a plurality of apertures provided in a panel, or a plurality of aligned apertures provided in superimposed two or more panels to fix them together, with the use of a fastener assembly. The assembly includes a plurality of fasteners connected with one another in a head-to-head connected fashion.

Abstract: In a method for manufacturing photographic film processing rollers useful in processing self-processable type film units, an adhesive priming composition is first applied to the surface of a cylindrical metal rod of given length. The rod is then pushed through a cross-head extrusion die to deposit a melted polymer comprising an elastomeric urethane resin on its surface to provide the rod's surface with a thin coating whose coefficient of friction is greater than that of the metal. The extruded coating is then hardened, and then the rod is cut into roller segments each having a predetermined length. Afterwards, each roller segment is centerless ground to provide it with journals at its opposite ends and to reduce the thickness of the polymeric coating intermediate the journals to provide a film-contacting traction coating of predetermined thickness and smoothness.

Abstract: The disclosure includes method and apparatus for handling elongated webs of sheet metal, and a sheet metal construct formed as an intermediate product and comprising a parent coil pre-divided into a plurality of daughter coils. In one method sequence, separation can be completed by the end user of the coil just before it is fed into a press or the like. In another method sequence, separation is completed during wrapping of the parent coil. In still other sequences, completion of separation can be accomplished at stages intermediate these two. Slitting may be done directly off a mill. Edge trim strip may be wound as part of the parent coil to simplify scrap handling, and may be used to protect the coil in transit.

Abstract: An explosive-suppressive mass comprises layers of expanded metal of which each layer is arranged in a selected orientation so that its mesh strands are inclined with respect to the mesh strands of the layers adjacent thereto. This gives economic and other advantages in the manufacture of the anti-explosive materials.

Abstract: A method for making plug-in fuse elements of different desired fuse ratings comprising the steps of providing a blank of fuse metal which is initially provided throughout its length with a continuous portion of reduced thickness having a fixed thickness dimension for making fuses of a variety of fuse ratings, and blanking the blank of fuse metal to contain a pair of laterally spaced terminal blade portions, current carrying extensions thereof and an interconnecting fuse link portion of reduced thickness having a fixed thickness dimension located in a platelike body of a plug-in fuse element. The interconnecting fuse link portions of fixed reduced thickness dimension, provided by the blanking of the blanks of fuse metal are arranged in desired locations and desired configurations including width and length dimensions, to provide the different desired fuse ratings.

Abstract: Resonators adapted to be supported from a single support arm are made by a rocess wherein the resonator and its support arm are blanked in a single piece from a flat plate of piezoelectric material. The resonator electrodes are formed on the resonator and conductors formed on the support arm in a single metallization operation. If desired, the support arm may be left attached to the flat plate by a region of reduced cross section after the blanking step. The metallization step may include metallization of a portion of the flat plate to form a circuit over the conductor to the electrodes. The resonator may then be vibrated and tested while its support arm is still attached to the flat plate by applying an electrical potential to the metallized portion of the plate. After testing, the resonator support arm may be broken away from the flat plate at the region of reduced cross section. Several resonators may be made simultaneously by the process from a single flat plate of piezoelectric material.

Abstract: A method for producing steel filaments having a heat treated microstructure is disclosed. The method comprises the steps of providing a steel coil having a carbon content from about 0.30 to about 0.95, percent by weight, scoring the surface of the steel to form a plurality of grooves that delineate continuous longitudinal segments, heat treating the steel to develop an appropriate metallurgical structure, separating the segments into individual filaments by causing the steel to fracture at the grooves, and then passing the filaments through a mechanical straightener.

Abstract: A pair of boring bars are constructed from a single double length straight bar by providing a central bend of suitable angle and curvature to provide a pair of offset supports for a pair of cutting inserts having cutting points projecting to an offset cutting position relative to the periphery of the bar. Cutting out a small segment at the center of the bend provides two boring bars with curved ends. Machining of a chip clearance path and insert pocket on one side or the other of each bar completes a pair of left or a pair of right or opposite hand boring bars.

Abstract: A flat strip of metal, preferably coiled upon itself, is fed into a draw press and subjected to pressure to produce a generally bowl-shaped workpiece having irregular outer edges within which is defined a pair of mirror-imaged toe cap parts. The toe cap parts occur in angularly opposed relation to one another and are surrounded by irregular edge portions. The toe cap parts are separated and gauged by a press operation in which parting is combined with a trimming operation in a unique manner. An improved tool construction for processing the workpiece includes mating die bodies which are progressively moved toward one another in contact with the workpiece. During a first movement inner sides of the toe cap parts are located in a centered position on one of the mating die parts. Further die movement operates to separate the toe cap parts. Completion of the die motion trims away irregular outer edges of each toe cap part and simultaneously die cut edges of the toe cap parts are conformed to a desired shape.

Abstract: A method is disclosed for making a plug-in fuse assembly disclosed and claimed in co-pending application Ser. No. 432,980, now U.S. Pat. No. 3,909,767, Jan. 14, 1974 for Miniature Plug-In Fuse.

Abstract: A process for forming stepped lids for microelectronic circuit cases. A plurality of interconnected lids is etched in a metal sheet with the lids oversize. Individual lids are stamped from the sheet to the desired size, providing substantially square corners at the edge of the lid and a substantially flat rim for engagement with the case.