Abstract: A method for restoring a worn rail section includes cleaning a worn surface of a rail section to expose a clean metal surface, heating the rail section to a first temperature before welding, welding new metal on the clean metal surface of the rail section after heating the rail section to the first temperature, heating the rail section to a second temperature after the welding to heat-treat a heat-affected area caused by the welding, and shaping the rail section, wherein the welding is performed by a gas metal arc welding (GMAW) process.

Abstract: Computer implemented method for making a die includes: selecting coating uniformity required to produce a particular coated product with the die and a value for one or more dimensions of the die; determining (using a mathematical model determined by regression analysis) total indicated run-out (TIR) of a die surface and dimensions of the die not having a user specified value; and machining die part or parts to the determined TIR and dimensions. A thermal treatment process for reducing the number of finishing (e.g., grinding) cycles needed to produce a desired die flatness is provided. A coating fluid rheological characteristic can be an input to the method.

Abstract: A first material with a known maximum temperature of operation is coated with a second material on at least one surface of the first material. The coating has a melting temperature that is greater than the maximum temperature of operation of the first material. The coating is heated to its melting temperature until the coating flows into any cracks in the first material's surface.

Abstract: A method for manufacturing an engineered wood flooring product including providing a flat plywood platform having an original thickness, sanding top and bottom surfaces of the platform to achieve a final thickness less than the original thickness, wherein the amount of material removed from the bottom surface is greater than the top surface to induce center lift in the platform, applying adhesive to the platform, applying a veneer face to the platform, and subjecting the lay-up to a lineal pressing system to ensure bonding.

Abstract: A downhole tool includes a sensor having a sensitive component, a polymer that at least partially covers the sensitive component, and a hydrophobic material impregnated within the polymer and/or the sensitive component of the sensor. Methods of forming the downhole tool include covering a portion of the sensor with a polymer and impregnating a hydrophobic material within the polymer and/or the sensitive component of the sensor.

Abstract: An apparatus and method is provided for truck bodies to minimize the debris buildup that often occurs on and in truck bodies. Hydrophobic and oleophobic materials are used to coat and protect truck bodies so as to facilitate the release of debris that otherwise might stick to a truck body. If left unchecked, such debris has the net effect of reducing the allowable payload that a truck can effectively carry. Additionally if truck body debris builds up, if not prevented, whenever maintenance work must occur on a truck, for safety reasons any debris buildup on a truck body must be removed prior to any maintenance being performed to preclude any of this debris from falling on maintenance personnel and/or hampering such maintenance.

Abstract: The invention relates to a device for heating flowing fluids, in particular intravenous fluids, comprising a fluid housing containing at least one fluid channel, through which the fluid can be conducted from an inlet of the fluid housing to an outlet of the fluid housing, a heating unit containing at least one electric flat heating element for heating the fluid flowing through the fluid channel, and a temperature control unit containing at least one temperature sensor arranged on the flat heating element, wherein the flat heating element is arranged inside the fluid housing, wherein the flat heating element at least partially forms a wall of the fluid channel, wherein at least one linear fluid channel extends between the inlet of the fluid housing and the outlet of the fluid housing.

Abstract: An inlet face for an aftertreatment device that prevents and/or eliminates face-plugging for a passageway where the inlet face is disposed. The inlet face includes a particular end surface disposed on an outer surface at the end of a substrate. The end surface includes at least one of a three-dimensional topographical configuration disposed at the end of the substrate, a chemical coating applied on the end of the substrate, or both a three-dimensional topographical configuration disposed on the end of the substrate and a chemical coating applied on the three-dimensional topographical configuration. As one example, the inlet face can be helpful in preventing carbonaceous fouling, which can result from engine exhaust material, such as carbon soot and other engine exhaust by-products.

Abstract: Apparatus, systems and methods for characteristics of glass components through use of one or more coatings are disclosed. The coatings are typically thin coatings, such as thin film coatings. The coatings can serve to increase strength of the glass components and/or provide durable user interfacing surfaces. Accordingly, glass articles that have received coatings are able to be not only thin but also sufficiently strong so as to resist damage from impact events. The coated glass articles are well suited for use in consumer products, such as consumer electronic devices (e.g., electronic devices).

Abstract: Apparatus, systems and methods for characteristics of glass components through use of one or more coatings are disclosed. The coatings are typically thin coatings, such as thin film coatings. The coatings can serve to increase strength of the glass components and/or provide durable user interfacing surfaces. Accordingly, glass articles that have received coatings are able to be not only thin but also sufficiently strong so as to resist damage from impact events. The coated glass articles are well suited for use in consumer products, such as consumer electronic devices (e.g., electronic devices).

Abstract: The invention provides a rotary wing aircraft helicopter vehicle rod end and method of making a rod end. The rotary wing aircraft rod end includes a nonelastomeric inner member having an outer bonding surface segment and an axial bore with a center bore axis, a nonelastomeric outer member having an inner bonding surface segment and an axial bore center bore axis, and molded in place alternating elastomeric shims and nonelastomeric shims connecting the nonelastomeric inner member to the nonelastomeric outer member. The rod end includes a first inner elastomeric shim bonded to the nonelastomeric inner member outer bonding surface segment and to a first inner nonelastomeric shim and a second outer elastomeric shim bonded to the nonelastomeric outer member inner bonding surface segment and to a second outer nonelastomeric shim. The nonelastomeric inner member has a molded misalignment rotary wing aircraft rod end orientation with the outer nonelastomeric outer member.

Abstract: A method of manufacturing a cranial shock absorption system. The method is comprised of forming a first layer of elastomer, positioning a thin layer of material on top surface of elastomer such that the top surface is exposed around the entire exterior of the layer of material, allowing the first layer to partially set, positioning a tubular stem or valve on the first layer adjacent to the layer of material, forming a second layer of elastomer, allowing the first layer and second layer of elastomer to fully set around the thin layer of material, removing the thin layer of material from between the first and second layers of elastomer and then introducing a fluid into the chamber through the tubular stem.

Abstract: A method for surface treating a golf club head, includes: (a) forming a depression unit in the golf club head, the depression unit being indented inwardly from an outer surface of the golf club head, the outer surface being divided into a working area and a non-working area, the depression unit being formed in the working area; (b) filling the depression unit with a shielding material and covering the non-working area with a covering material; and (c) sandblasting the golf club head after step (b) and removing subsequently the shielding material from the depression unit and the covering material from the non-working area so as to form the working area into sandblasted and non-sandblasted regions that differ in gloss intensity.

Abstract: The invention relates to a membrane system which is particular suitable for oxygen generation. It comprises a membrane (14), and a porous substrate (12) for supporting the membrane (14), wherein the substrate (12) comprises pillars (15) and defined channels (16) for bringing a gas in controlled contact with the membrane (14). This membrane system (10) allows a gas flux and is furthermore applicable for small and light devices.

Abstract: A method for producing a coated pull-out guide for baking ovens, the pull-out guide including a guide rail and at least one of a middle rail and a running rail displaceably supported by rolling elements on the guide rail. The rolling elements are guided along tracks on one or more of the guide rail, middle rail and running rail. The method includes the steps of: assembling the pull-out into a unit including one or more of the guide rail, middle rail, and running rail; cleaning a metal surface of at least one of the rails by one or more of a mechanical and chemical cleaning method; and, applying a coating to the cleaned metal surface.

Abstract: A system and method of manufacture providing reinforced structurally functional load-bearing members, including but not limited to using thermoplastic materials, such as High Density Polyethylene (HDPE), reinforced such as with an aluminum alloy or carbon fiber core element. Among its possible uses, the present invention has application for provision of structural support members, such as an illustrative I-joist product having a vertical center member preferably comprising HDPE, and top and bottom flanges having structurally meaningful reinforcement. The center member and flanges preferably comprising HDPE provides a relatively hard, durable, substantially weather-resistant structure.

Abstract: A method for manufacturing a jacket for a storage-type water heater includes applying a coating to a sheet of metal, printing content on the coating to form a printed sheet, and forming the printed sheet into a finished jacket. The coating may be a thin film or may be a layer of paint. The content may be printed with an inkjet printer.

Abstract: A total heat exchange element includes a sheet-like partitioning member and space holding members on both sides of the partitioning member to form air paths and performs a heat exchange via the partitioning member between an air flow flowing through an air path formed on one side of the partitioning member and an air flow flowing through an air path formed on other side of the partitioning member. The partitioning member and the space holding members are bonded by a water-solvent adhesive in which a water-soluble moisture-absorbing agent is dissolved.

Abstract: Thermally insulating layer incorporating a distinguishing agent and method for inspecting the insulating layer are provided. The distinguishing agent may be used for determining a remaining thickness of the thermally insulating layer.

Abstract: The invention relates to a method of manufacturing a patterned media Ni stamper comprising depositing a perfluorodecyltrichlorosilane release layer. The release layer eliminates bonding at the master-stamper interface. A permanent master for manufacturing a patterned media stamper is also provided.

Abstract: A vertical axis wind turbine (VAWT) is disclosed having air or water bearing supports. The VAWT may be configured to float. The VAWT may include a 360° rotor, having a precision machined noncorrosive bearing surface at its perimeter, with a system of wind capturing devices configured to collect kinetic energy of wind. The rotor may be supported by at least three air or water bearing supports positioned substantially at a perimeter of the rotor. Electrical generation components may be located substantially at the perimeter of the rotor.

Abstract: A method for external repair of a leak in an in-service fluid containment vessel in which a fluid venting device is affixed to the outer surface of the fluid containment vessel so as to enable venting of the leaking fluid to the atmosphere during the remainder of the method steps. A composite repair material is applied over the fluid venting device and the fluid containment vessel and allowed to cure. During the curing period, fluid leaking from the fluid containment vessel is vented to the atmosphere. After curing of the composite repair material, a sealant is provided to the leak by way of the fluid venting device.

Abstract: A method of insulating a space including the steps of: forming an insulation piece using at least one base material that are interlocked so as to produce a body with a predetermined starting shape; and placing the insulation piece in a space to define an insulating barrier between first and second regions between which the space resides.

Abstract: A method for manufacturing a diffraction grating comprises below steps. Firstly providing a substrate which having a first surface and a second surface opposite to the first surface. Then providing a first predetermined function associated with arrangement of the grooves of the first grating and a second predetermined function associated with arrangement of the grooves of the second grating. Thirdly transforming the first function into a first Fourier series and transforming the second function into a second Fourier series. Fourthly forming the first grating on the first surface of the substrate using a fast tool sever system according to the first Fourier series. Lastly forming the second grating on the second surface using the fast tool sever system according to the second Fourier series.

Abstract: A stent crimping and coating apparatus is disclosed. The apparatus includes a plurality of crimping blades positioned in a radial array and collectively forming a central crimping lumen, wherein the plurality of crimping blades radially movable to alter the diameter of the central crimping lumen. Each of the crimping blades includes a first surface configured to at least in part define the central crimping lumen. One or more of the crimping blades includes a fluid channel extending therein and a plurality of openings in fluid communication with the fluid channel. The plurality of openings are located at the first surface of the one or more crimping blades and adapted to discharge a fluid into the central crimping lumen.

Abstract: Sintering device comprising a laser source, the light power of which is capable of selectively melting successive layers of metal powders, and a reference plate on which the first metal powder layer is deposited and which serves as a base for the construction of an object, characterized in that the said plate comprises one or more recesses, the shape of which is determined so as to make the said recesses capable of receiving inserts of a given shape.

Abstract: Embodiments disclosed include fiber optic module housings used for fiber optic modules and methods for manufacture and assembly of same. The fiber optic module housing comprise at least one hinge to allow a component of the housing to be opened and closed to allow easy access to the fiber optic module housing and/or its internal chamber. The hinge may be a living hinge disposed within a single part to allow each side of the living hinge to be bent or folded. The hinge may be disposed on a panel configured to support one or more fiber optic components to allow the panel to be opened and closed about the module housing for access. The fiber optic module housing may also be entirely comprised of a single part employing the use of living hinges between foldable parts. In this manner, no sides or parts of the fiber optic module housing need be provided as separate parts.

Abstract: A base surface processing method includes forming a protective film on a base surface; thinning a part of a base by grinding a part of the base surface; and etching a ground surface ground by the thinning.

Abstract: A keypad assembly, and an associated method, is constructed in a manner to permit application of a finish, such as a decoration or painting, to any desired portion of the keys of the assembly, including at interstitial portions between adjacent keys. The keypad assembly includes a carrier membrane upon which keys forming a keypad array and key membrane pieces are supported. The carrier membrane is wrapped about a cylindrical fixture to position all portions of the keys in orientations to permit application of the finish thereto.

Abstract: A demisable fuel supply system for a satellite includes a pressurized aluminum alloy tank with an aluminum alloy propellant management device therein. The propellant management device (PMD) can have any capillary action surface tension fluid transport features known in the art. Selected inner surfaces of the tank and the PMD are covered with a plasma powder sprayed titanium based coating to guarantee propellant wettability and corrosion resistance of the fuel supply system.

Abstract: The process for decorating the surface of a substrate comprises the stages of printing a three-dimensional decorative pattern on one surface of a polymer film using resin, placing the decorated surface of the film and at least one surface of the substrate in contact and providing thermal energy thereto, and detaching the film from the substrate onto the surface of which the three-dimensional decorative pattern has been transferred.

Abstract: A method of fabricating a component is provided. The method includes depositing a structural coating on an outer surface of a substrate, where the substrate has at least one hollow interior space. The method further includes forming one or more grooves in the structural coating. Each groove has a base and extends at least partially along the substrate. The method further includes depositing at least one additional coating over the structural coating and over the groove(s), such that the groove(s) and the additional coating together define one or more channels for cooling the component. The method further includes forming one or more access holes through the base of a respective groove, to connect the respective groove in fluid communication with the respective hollow interior space, and forming at least one exit hole through the additional coating for each channel, to receive and discharge coolant from the respective channel. A component with cooling channels formed in a structural coating is also provided.

Abstract: A waterproof heat-insulation construction method aims to spread a layer of waterproof heat-insulation powder through a waterproof heat-insulation module on a work surface to form waterproof and heat insulation effect thereof. The method comprises the steps of: first, anchoring at least one waterproof heat-insulation module which can be arranged on the work surface; then holding the waterproof heat-insulation powder in the waterproof heat-insulation module in contact with the work surface to form a waterproof heat-insulation layer. The invention also provides a corresponding waterproof heat-insulation module which can be constructed in a modular fashion to achieve waterproof and heat insulation effect for buildings.

Abstract: A method of manufacture for an end effector assembly is provided. The method includes providing a pair of jaw members. A step of the method includes forming one or more seal plates positionable on one of the pair of jaw members. Etching a dam along a side of the one or more seal plates is a step of the method, wherein the etched dam inhibits the flow of a plastic on the one or more seal plate such that a height of the plastic with respect to the at least one seal plate during an overmolding process may be controlled. The method includes positioning the one or more seal plates on the one of the pair of jaw members; and overmolding the seal plate to one or more of the pair of jaw members.

Abstract: A balloon catheter device (1700) includes an elongate catheter shaft comprising multifilar cable tubing (1706) having a proximal portion and a distal portion. The proximal portion includes a coating (1708) that allows the shaft to provide a patent fluid passage. The distal cable tube end includes a connection structure (1723) configured to provide desirable strength, pushability, and trackability.

Abstract: A method of producing equal-sized spherical shaped beads of a wide range of materials is described. These beads are produced by forming the parent bead material into a liquid solution and by filling equal volume cells in a sheet with the liquid solution. The sheet cells establish the volumes of each of the cell mixture volumes which are then ejected from the cells by an impinging fluid. Surface tension forces acting on the ejected equal sized solution entities form them into spherical beads. The ejected beads are then subjected to a solidification environment which solidifies the spherical beads. The beads can be solid or porous or hollow and can also have bead coatings of multiple material layers.

Abstract: A method of covering the inside surface of a steel connection part having an empty inside volume defined by the inside surface, with a liner constituted by a layer of substantially uniform thickness of a thermoplastic material. The connection part including at least two open tubular ends suitable for being connected respectively to at least two steel pipe elements, each including the same internal liner. A rotary molding method is implemented in which the connection part acts as a mold. A connection part obtained by the rotary lining method is provided, and methods of assembling a connection part, as obtained by rotary lining, with a likewise lined pipe element.

Abstract: A biosensor includes a light transmissive optical component (18) comprising a plurality of optical fibres fused side-by-side, the fibres extending between and terminating at opposite faces of the component for transmission of light through the component. A gold film (20) is coated on one face of the optical component, and a plurality of nanohole arrays are formed in the gold film.

Abstract: The present invention provides a method for creating a beveled needle or a blade. The method employs a side wall surface of an angled post as a base to control beveled tip geometry. The invention provides needles, microneedle arrays, blades and microblade arrays with sufficient sharpness and toughness.

Abstract: A production method of a gas cell includes: forming a coating layer on a surface of a plate material; assembling a plurality of the plate materials having the coating layer formed thereon so as to form a cell surrounded by the surface having the coating layer formed thereon; and filling the formed cell with an alkali metal gas.

Abstract: A method of creating a single transaction card is disclosed and comprises embossing the single transaction card within a pocket to form embossed characters on a first surface of the single transaction card, filling the pocket with a fill panel to provide a substantially flush surface on a second surface of the single transaction card, wherein a third surface of the fill panel is in uniform, direct contact with an interior of the pocket. Another method is disclosed for machining a face pocket within a single transaction card and disposing a microchip therein. In various embodiments, a single transaction card is comprised of a continuous metal layer, such as, for example, titanium.

Abstract: Downhole tools are provided with a topographical pattern, and anti-balling material is provided over the topographical pattern. The topographical pattern may be defined by at least one of a plurality of recesses extending into a surface of a body of the tool and a plurality of protrusions protruding from the surface. Downhole tools include an insert disposed within a recess in a body, and the insert comprises an anti-balling material having a composition selected to reduce accumulation of formation cuttings on the tools when the tools are used to form or service a wellbore. Downhole tools include anti-balling material disposed over a porous mass provided over the surfaces of the tools. Methods of forming downhole tools include providing anti-balling material over features on and/or in a surface of a body of a tool. Methods of repairing downhole tools include removing an insert therefrom and disposing a replacement insert therein.

Abstract: A method of manufacturing a component is provided. The method includes forming one or more grooves in an outer surface of a substrate. Each groove extends at least partially along the surface of the substrate and has a base, a top and at least one discharge point. The method further includes forming a run-out region adjacent to the discharge point for each groove and disposing a coating over at least a portion of the surface of the substrate. The groove(s) and the coating define one or more channels for cooling the component. Components with cooling channels are also provided.

Abstract: Methods for making near net shape airfoil metal leading edge protective strips including providing a high temperature additive manufacturing device; providing a tooling system having a mandrel; a metallic cladding applied to the mandrel; and at least one cooling channel associated with the mandrel applying a metallic deposit to the mandrel having the metallic cladding using the high temperature additive manufacturing device; and concurrently removing heat from the mandrel using the at least one cooling channel to produce the near net shape airfoil metal leading edge protective strip.

Abstract: An annular seal member for use in a spherical exhaust pipe joint is provided with, on an inner peripheral surface and an outer peripheral surface thereof, a sliding surface for slidably moving the spherical exhaust pipe joint. The annular seal member includes an annular mesh structural body having a compressed wire mesh; and a heat-resistant sheet member which is compressed to be integrally formed with the compressed wire mesh. At least a part of the compressed wire mesh which is exposed from the sliding surface has a dispersive plating layer in which at least one kind of particle selected from the group consisting of fluorine resin particles, boron nitride particles, molybdenum disulfide particles, and silicon carbide particles is dispersed.

Abstract: A method for coating a substrate of a turbine engine component, the method comprising cold spray depositing a metal-based material onto a surface of the substrate, and heating the deposited metal-based material to increase the porosity of the deposited metal-based material.

Abstract: A method for manufacturing a tank for storing flammable and combustible liquids underground includes fabricating a cylindrical tank core. Structurally, the core encloses a chamber and has an outer surface. Further, the core includes at least one opening for monitoring the integrity of the chamber positioned on the core's bottom centerline. Also, the tank includes a screen attached to the outer surface of the core along the bottom centerline to cover the opening. Moreover, a foil is affixed to the screen and to the outer surface of the tank core. Sprayed or applied on the foil is a seamless jacket formed from polyurea, thermoplastic, polyurethane or polyamine epoxy to encapsulate the tank core.

Abstract: A method of installing an acoustical system that provides a desired sound attenuation includes attaching an acoustical panel having a first density, a first porosity and a first void volume to the substrate. A first finishing layer is prepared with first particles, a first binder, a first rheological modifier and water which are combined, applied to the substrate and dried. The first finishing layer has a first density. When the first sound attenuation changes to a second sound attenuation a second finishing layer is prepared to include second particles, a second binder, a second rheological modifier and water. The dried second finishing layer has a second density. If the second density is less than the first density, the second sound attenuation is greater than the first sound attenuation. If the second density is greater than the first density, the second sound attenuation is less than the first sound attenuation.

Abstract: The present invention is directed to a fuel door cover adapted for a shrink fit engagement upon a fuel door of a vehicle, typically displaying indicia chosen by the driver of the vehicle.

Abstract: A module housing having an inner housing, an outer housing and a connection element is provided, the inner housing having at least one component and being completely enclosed by the outer housing in a form-locking manner, and the connection element being enclosed in a first subsection by the inner housing in a form-locking manner, wherein the connection element has electrical plug contacts in a third subsection.