Abstract: A method and apparatus which quickly clamps onto the copper strand bundle in the slot of a dynamoelectric machine and rips out the coil from the slot one axial position at a time. As the copper bundle is ripped from the slot the tooling moves along the slot from one end to the other.

Abstract: A method is provided for making an excitation coil (22) of a rotor (1) of a rotating electrical machine. The method includes a step of winding at least one electrical conductor element (30), the winding forming, in superimposed layers, a horizontal and vertical juxtaposition of turns of the electrical conductor element. The method further includes a step of impregnating to fill with a binder (34) in interstices formed between adjacent turns. The impregnating step is carried out during the step of winding of the electrical conductor element (30).

Abstract: Magnetic circuit comprising a gap bridging element made of a non-magnetic metal and a wound magnetic core comprising a plurality of stacked concentric ring layers of magnetic material having a high magnetic permeability. The magnetic core has a gap extending through a section of the stacked concentric ring layers of magnetic material, wherein the bridging element is welded to a lateral face of the wound magnetic core on either side of the gap. Welding connections between the bridging element and the magnetic core extend across the stacked concentric ring layers.

Abstract: A method of forming a power tool includes forming and balancing an armature by securing a lamination stack having slots therein on an armature shaft securing a commutator on one end of the armature shaft, winding magnet wires in the slots in the lamination stack and securing ends of the magnet wires to the commutator, and molding plastic to at least partially encase the magnet wires in plastic and forming a balancing feature. Plastic is removed from the balancing feature during dynamic balancing of the armature. The armature is then disposed in a stator to form an electric motor and the electric motor is disposed in a power tool.

Abstract: A method of making a wound field for a brushless direct current motor, direct current generator, alternating current motor or alternating current generator, includes steps of providing a base mold and a press mold. Another step comprises determining a number of phases. At least one strand of conductive material per phase is formed between the base mold and press mold into a conductive coil that has a shape that indicates the number of poles required. Each conductive coil is inserted into the stator core, and the stator core is installed into one of a brushless direct current motor, direct current generator, alternating current motor or alternating current generator.

Abstract: There is provided a tape core wire manufacturing apparatus that makes it possible to manufacture a large variety of tape core wires in small quantities with ease, and in addition, makes it easy to apply a uniform coating over a broad width. In the tape core wire manufacturing apparatus of the present invention, a coating apparatus that applies a coating material to respective optical fiber core wires has a coating head that moves in the longitudinal direction relatively to the respective optical fiber core wires that have been placed in a row on a coating jig. The coating head has a position adjustment surface that is located in the vicinity of a coating member of the coating head and adjusts the positioning in the thickness direction of the respective optical fiber core wires when these are in the form of a tape. This position adjustment surface is pressed against the respective optical fiber core wires. The coating head is also able to be tilted in the longitudinal direction.

Abstract: A method is disclosed for producing a multi-layer transformer winding. During or after the winding of a conductor layer around a winding body, a layer of electrically insulating material can be applied on the radially outer surface thereof. A dry fiber composite can be used as the insulating material. The fiber composite can be bonded into an insulating layer by heating the transformer winding to a composite temperature.

Abstract: The invention is an electrical wire conductor having a plurality of double looped coils comprising a smaller inner loop, within a larger outer loop. The said small and large loops are connected in series alternately in a circular pattern upon a planar surface and are positioned about a central coordinate axis forming an electrical coil inductive winding. The said planar surface of the said inductive winding may be altered to form the same said inductive winding on a conical surface which displaces the interceding magnetic field of the said small loops to one side of the winding major coordinate axis forming a vectored propelling force as well as providing an aligning orientation of the major axis of free radicals and other charged ions and particles along the Polar Ordinate Chamber common axis. The invention is used for the chemical synthesis and production of acetylene and cyanamide from nitrogen and carbon dioxide streams scrubbed from coal fired furnace smoke stack flue gas.

Abstract: A coil component includes coil windings, and resin portions that are insulating members having electrical insulation properties and integrally formed with the coil windings covering parts of surfaces of the coil windings, and the coil component is sandwiched by magnetic core members in directions of winding axes of the coil windings. The coil windings are composed of a plurality of plate-like coil members in a ring shape having ends joined in a stacking direction with a clearance therebetween to be continuous in a predetermined winding direction. The resin portions that are the insulating members cover outermost plate surfaces of the coil members facing the magnetic core members, a space between the adjacent coil members, and inner perimeter edges of the coil members, and have openings along the directions of winding axes of the coil windings.

Abstract: In a system for producing a helical stator, a stator core strip is provided having a base portion with spaced tangs extending from the base portion. The strip is driven in a feed direction toward a bending region. At the bending region the strip is bent with an outside pressure member positioned to apply pressure at an outside edge of the strip base portion and with an inside pressure wheel having a plurality of teeth. A backstop surface of the teeth contact an inside edge of the base portion between adjacent tangs to support the base portion as the strip is bent by the outside pressure member. A winding arbor receives the bent strip to collect multiple turns of the bent strip to form the helical stator.

Abstract: Wire-holders are provided that confine a single wire over a limited arc section and that are interspersed with ferrite ingots that provide wire-ways for several wires are utilized in the winding of the coils of a transformer. A method for consistently producing windings having accurate wire placement on rotors, stators, and other electrical componentry is also provided.

Abstract: In a method, a first electrode is moved to contact with first paired ends of first paired conductor segments. Next, a second electrode is moved opposing the first paired ends Electric conduction is established between the first electrode and the second electrode via the first paired ends of the first paired conductor segments to weld the first paired ends of the first paired conductor segments based on the electrical conduction therebetween. Next, the second electrode is moved opposing second paired ends of second paired conductor segments while the first electrode is kept in contact with the first paired ends. Electric conduction is established between the first electrode and the second electrode via the welded first paired ends and the second paired ends to thereby weld the second paired ends of the second paired conductor segments based on the electrical conduction therebetween.

Abstract: A transformer and a method of manufacturing the same are provided. The transformer includes a coil assembly mounted to a leg of a core. The coil assembly includes a low voltage coil and an insulation spool disposed over the low voltage coil. The insulation spool is composed of an insulating material and includes a plurality of guide strips defining a plurality of series of aligned notches. A high voltage coil is mounted to the insulation spool and includes a plurality of disc windings disposed in the series of aligned notches, respectively. Each of the disc windings comprises alternating concentric conductor layers and insulating layers. The conductor layers each have a width to thickness ratio of greater than 20:1.

Abstract: A method for manufacturing a coil device comprises a first step of twisting a tip end part of the conductive wire by approximately 90 degrees with respect to a conductive wire portion arranged rearward continuously from the tip end part to form a twist part, and winding the tip end part of the conductive wire around the outer peripheral surface of the core in a lying posture on the outer peripheral surface; a second step of winding the conductive wire arranged rearward continuously from the twist part around the outer periphery surface of the core in a standing posture on the outer peripheral surface; and a third step of transforming the conductive wire on a tip end side with respect to the twist part in a direction apart from the outer periphery surface of the core to form one lead part extending substantially linearly.

Abstract: A forming machine for forming a loop winding having a plurality of meandering parts and disposed in a stator of a motor which includes: a first die unit having a plurality of first dies spaced from each other at regular intervals in a circumferential direction; and a second die unit having a plurality of second dies which are spaced from each other at the same intervals as the regular intervals in a circumferential direction and which are each disposed between adjacent ones of the first dies, wherein each of the second dies has a winding holding part for holding a loop winding; and the first die unit and the second die unit are each provided with a winding diameter reducing means for reducing the loop winding in the radial direction thereof according to a displacement of the first die unit in the axial direction relative to the loop winding held by the winding holding parts.

Abstract: A communications transformer in which the primary and secondary windings are each divided into equal halves is disclosed. One primary and one secondary half winding is disposed about one section of a magnetic core, while the other halves are disposed about a second, parallel section. Voltages in the primary half windings and secondary half windings caused by stray magnetic fields are subtracted.

Abstract: Stator designs have wide-mouth slots between adjacent poles. Wire coils with high slot fill conductivity are formed around the poles. In some designs, the wire coils are wave wound around the poles. Thick bar conductors can be used for making the wire coils. The wire coils may be inserted using nozzle dispensers or transferred from a pre-form mandrel. In other designs, the wire coils are pre-formed on transferable pockets that are then mounted on the poles. Optional pole extensions or shoes can be attached to the stator poles after the wire coils are formed around the poles.

Abstract: An inductance element is not interfered by peripheral circuits when mounted on a wiring board by forming a closed magnetic path. The inductance element has a small reduction of an inductance value when a direct current is superimposed, and thus has excellent direct current superimposition characteristics. The temperature coefficient of the magnetic permeability of a ferrite sintered body which constitutes a magnetic core can be positive. The temperature coefficient of the magnetic permeability of a soft magnetic resin provided as an external covering to cover a coil and to fill a space between flange sections of the magnetic core is permitted to be ?30 ppm/° C. or less.

Abstract: A manufacturing method of a winding assembly of a rotating electrical machine using a rotation block and a fixed block and a manufacturing apparatus used for the same. The rotation block includes a rotation surface rotatable around a rotation axis, and the fixed block includes a first surface and a second surface opposite to each other and a shaping surface. The shaping surface is formed between end parts of the first and the second surfaces, is made to have an almost semicircular shape with the rotation axis as the center, and extends along the rotation axis. Plural wire rods are simultaneously fed from the first surface of the fixed block to the rotation surface of the rotation block, and the wire rods positioned on the rotation surface are bent by rotation of the rotation block.

Abstract: Disclosed herein are various embodiments of narrowbody coil isolators containing multiple coil transducers, where integrated circuits are not stacked vertically over the coil transducers. The disclosed coil isolators provide high voltage isolation and high voltage breakdown performance characteristics in small packages that provide a high degree of functionality at a low price.

Abstract: A pair of disk-shaped guide members abut on opposite end surfaces in the axial direction of a conductor wire wound round into a coil shape by using a separable jig. The guide members are biased toward each other by engaging a part of the conductor wire with engaging portions formed at circumferences of the pair of guide members. Then, the jig is separated from the center of the conductor wire, thereby maintaining the coiled shape of the conductor wire to create a bobbinless coil having an exposed inner peripheral surface. In addition, the pair of disk-shaped guide members are biased toward each other by utilizing a part of the conductor wire, and therefore a special biasing member is not needed.

Abstract: In a method for manufacturing a powder magnetic core, magnetic layer green sheets is formed by using magnetic metal particles having an insulating oxide layer on a surface thereof, and insulating layer green sheets are formed by using insulating particles. The magnetic layer green sheet and the insulating layer green sheet are alternately laminated, and the layers are press molded.

Abstract: In a rotary electric machine, a field coil member includes a first edgewise coil composed of a plurality of coaxially layered convolutions. The coaxially layered convolutions are wound around the outer periphery of the first pole core. The field coil member includes a second edgewise coil composed of a plurality of coaxially layered convolutions. The coaxially layered convolutions are wound around the outer periphery of the second pole core. The field coil member includes a link portion connecting between the first edgewise coil and the second edgewise coil in series. One of the first and second edgewise coils has one coil end extending therefrom to cross over the link portion at a crossover portion thereof. The crossover portion between the one coil end and the link portion is arranged to be non-overlapped with the convolutions of the one of the first and second edgewise coils.

Abstract: A method of manufacturing a transformer is provided. The method includes forming a disc-wound coil by forming a first conductor layer, a second conductor layer and a layer of cooling ducts between the first and second conductor layers. The first and second conductor layers each have a plurality of disc windings arranged in an axial direction of the disc-wound coil. Each of the disc windings includes a conductor wound into a plurality of concentric turns.

Abstract: In a method for the mechanical winding of a coil (1) having at least one wire (4), the coil (1) comprising a coil inner side (14) and at least two winding layers (2), one winding layer (2) being formed by turns (5) situated essentially parallel to the coil inner side (14), to increase the precision of the winding and to reduce the dimensional tolerances of the winding, it is proposed at least during the winding of a first winding layer (21), at a predefinable position between a first turn (54) and a second turn (55) adjacent to the first turn (54), the second turn (55) being wound immediately following the first turn (54), a gap (6) is implemented, the width of the gap (6) at least regionally being at least one wire diameter, and the wire (4) is guided into the gap (6) after the winding of the second turn (5), and optionally after the winding of further turns (5), at least one support turn (51) being implemented.

Abstract: A method of manufacturing a stator in a rotating electric machine. In this method, each slot has a slot peripheral wall and a slot opening, covered with an insulation coating made of an electrical insulation material. The slot peripheral wall SW has a slot bottom wall, a pair of slot side walls opposing to each other and continuing to end portions of the slot bottom wall. The insulation coating is formed continuously from the slot bottom wall to the pair of slot side walls, and a pair of holding grooves opposing to each other is formed in the insulation coating at the vicinity of the slot opening. The groove walls of the pair of the holding grooves are formed in the insulation coating, and an electrical insulation member to close the slot opening is inserted in the pair of holding grooves and held between the pair of holding grooves.

Abstract: The invention relates to a current-compensated choke with a ring core at least two coils composed in each case of the same number of windings, wherein in the interior of the ring core a non-conductive body is arranged with holes embodied in pairs in a mirror symmetrical manner to a symmetry axis of the ring core, wherein respectively one winding is guided through each hole of at least some of the pairs of symmetrical holes, and windings corresponding to one another of different coils are guided through the two holes comprising a pair, and a method for producing a current-compensated choke of this type.

Abstract: A base plate for magnetic disk drives is provided that includes a hooked protrusion integrated therein between adjacent spindle motor coils. The cross-over wires that span between adjacent coils are secured by the hooked protrusions, thereby optimizing coil height and reducing manufacturing steps. The hook-like protrusions of one embodiment of the present invention are preferably stamped into the base plate.

Abstract: A wire-wound coil has a characteristic impedance that can be flexibly adjusted and can be prevented from varying undesirably. In the coil of the present invention, a primary wire part 18A and a secondary wire part 18B are wound around the surface of a core portion 14 so as to be separated from each other by a fixed distance. At the same time, at least one portion the secondary wire part 18B in a prior turn section 19X and at least one portion of the primary wire part 18A in a subsequent turn section 19Y are in close contact with each other, wherein the wire parts 18A and 18B are wound in different turns and are adjacent to each other on the same surface of the core portion 14. A method for manufacturing the wire-wound coil is also disclosed.

Abstract: Systems and methods may be provided for a power amplifier system. The systems and methods may include a plurality of power amplifiers, where each power amplifier includes at least one output port. The systems and methods may also include a plurality of primary windings each having a first number of turns, where each primary winding is connected to at least one output port of the plurality of power amplifiers, and a single secondary winding inductively coupled to the plurality of primary windings, where the secondary winding includes a second number of turns greater than the first number of turns.

Abstract: A method and apparatus are provided for making radio frequency (RF) inlays. The RF inlays include an integrated circuit and an antenna affixed to a substrate material carrying the integrated circuit. During processing, portions of the wire forming the antenna are located adjacent to, but not directly over the integrated circuit. In the subsequent processing step, the wire ends are placed in contact with and secured to the integrated circuit terminal areas.

Abstract: Provided is an electromagnetic pipe expanding inductor in which the formation of voids during resin impregnation is suppressed, and electromagnetic reaction forces acting on the conductor periphery and on the interface between the shaft portion and the center-side fiber layer is diminished, and thereby durability is improved and the life of the inductor is prolonged. A glass cloth tape (3) capable of being impregnated with resin is wound around the peripheral surface of a shaft portion of a bobbin (2) to a predetermined thickness, further, a conductor strand (4) coated with a glass cloth tape (6) is wound spirally in the axial direction of the bobbin (2) to form a coil. Further, a glass cloth (7) is wound around the outside of the glass cloth tape (6) to a predetermined thickness and thereafter the glass cloth tapes (3, 6) and the glass cloth (7) are impregnated with resin to unite them.

Abstract: In manufacturing of the stator unit 2 according to one preferred embodiment of the present invention, a plurality of terminal pins are arranged in an axially spaced manner from a plurality of the coils during a twining process of the wires from the coils 232 to the terminal pins 241. Then, after the wire is twined to the terminal pins, the terminal pins connected to the coils are moved along the outer side face of the sleeve housing, functioning to as a guide portion 2201 for the terminal pins. By virtue of the configuration, the terminal pins 241 may be approximated to the coils without applying the tension on wire, and the stator unit may be made thin with preventing the open circuit of the wires.

Abstract: The method of making an electromagnetically excitable core of an electrical machine with a multiphase winding (13) includes preparing a core (10) having a substantially parallelepiped shape, which is provided with a plurality of parallel grooves (N1 to N36; N1 to N48) in one side in a first step. In at least one subsequent step at least three phase windings (100, 200, 300) are laid in these grooves in such a manner that only one winding overhang is outside of the core.

Abstract: A reactor is composed of a coil and a core placed in the inside area and outer peripheral area of the coil in a container. The core is composed of magnetic powder, non-magnetic powder, and resin. The nom-magnetic powder is composed of main component powder and low elastic modulus powder. The main component powder as a main component of the non-magnetic powder is made of one or more kinds of powder of a heat conductivity which is larger than that of the resin. The low elastic modulus powder is made of one or more kinds of powder of an elastic modulus which is smaller than that of the powder forming the main component powder.

Abstract: A surface mount pulse transformer has a drum type core including a core and first and second flanges disposed on both ends of the core and installed on a substrate and a primary winding wire and a secondary winding wire wound around the core and provided with an intermediate tap, respectively, wherein first and second terminal electrodes being connected to each of both ends of the primary winding wire and a third terminal electrode for connecting being connected to the intermediate tap of the secondary winding wire are disposed on the surface of the first flange and a fourth terminal electrode being connected to the intermediate tap of the primary winding wire and fifth and sixth terminal electrodes being connected to each of both ends of the secondary winding wire are disposed on the surface of the second flange.

Abstract: A multi-turn coil formed from a single sheet of conductive material and the method of forming same eliminates the use of a weld. The multi-turn coil includes a single sheet of conductive material having at least a first turn in a first plane, and at least a second turn in a second plane, where the first plane is parallel to the second plane. An interconnecting fold interconnects the first and second turns, and any additional turns. The method of forming a multiple turn coil includes providing a continuous strip of conductive material having at least first and second turns extending through substantially 360° and formed in a first plane. The method further includes displacing at least the first turn from the first plane into generally overlapping, parallel relation with the second turn.

Abstract: An electrical inductor assembly comprises an inductor core having a circular shape, a wire guide that surrounds the inductor core and includes a plurality of slots, at least one of the slots forming a path winding around the inductor core, and at least one wire placed in one of the plurality of slots to form a winding. A method of forming an electrical inductor assembly comprises forming an inductor core having a circular shape, surrounding the inductor core with a wire guide, winding at least one wire around the inductor core along a slot in the wire guide, and applying an insulating material to the slot containing the at least one wire to electrically insulate the at least one wire.

Abstract: Production of microscopic and nanoscopic coils, by rolling up conductor layers during the removal of auxiliary layers from a substrate. By removing the auxiliary layer from the substrate, for example by virtue of a sacrificial layer situated in between being selectively etched away, the auxiliary layer folds back and, if appropriate, automatically rolls up upon continuation of the removal operation and a conductor track concomitantly rolls up in the process. The auxiliary layer may be formed by two layers having different lattice constants. It is possible to produce microcoils, microtransformers, or microcapacitors constructed from said microcoils, with diameters in the nanometers or micrometers range.

Abstract: A device and method for use as an adjunct in assuring that a manufactured wire is substantially free of internal flaws. A plurality of successively adjacent wire bending stations are provided, where each station includes means for bending the wire into bending planes which are different for each of the stations. The wire is passed through the successive stations, whereby the different bending planes at each station subject the wire at each station to tensile bending strain at portions of the wire cross-section which are different for each station. As a result the probability is increased that a given internal flaw in the wire will be exposed to the tensile bending strain condition as the wire passes through the successive stations, increasing likelihood of breakage of the wire at the flaw or of flaw magnification to improve detection of the flaw during subsequent wire inspections.

Abstract: A substrate is prepared that includes substrate segments arranged in series in the X and Y directions. The substrate segments are respectively provided with circuit patterns on its one side and electrodes on the other side. Sets of IC devices including bobbins are mounted on the sides with the circuit patterns of the respective substrates. A conductor is wound around the bobbins successively to form the windings. Portions of the conductor extending between the adjacent windings are pressed against and connected to the circuit patterns to form leading and trailing ends of the windings connected to the circuit patterns. Thereafter, the substrate is severed to provide surface-mount coil packages each comprising the circuit board and the set of IC devices including the coil.

Abstract: A method of manufacturing a laminated stator core includes: forming a band-shaped yoke core piece having a shape that a yoke of the laminated stator core is developed in a straight line and having concave connection portions in the inner circumferential edge thereof by punching a metal plate; forming a laminated yoke body by winding and laminating the band-shaped yoke core piece in a spiral shape and coupling the laminated band-shaped yoke core piece in a caulking manner; forming a magnetic core piece having a convex connection portion at the base end thereof by punching a metal plate; forming a laminated magnetic body by laminating and coupling a predetermined number of the magnetic core pieces to each other in a caulking manner; and coupling the laminated yoke body and the laminated magnetic body to each other by winding a coil around the laminated magnetic body and then inserting the convex connection portions into the concave connection portions.

Abstract: A multilayered electronic component that is easy to manufacture and that has excellent electrical characteristics includes end portions of coil wiring patterns that oppose a coil connection electrode that is displaced on the surface of a second ceramic layer due to an increase or decrease in the number of first ceramic layers. A coil connection electrode has a shape in which surface portions of second ceramic layers or opposed second ceramic layers having the first ceramic layers disposed in between are connected to the end portions of the coil wiring patterns that oppose the respective coil connection electrode, which are displaced due to the increase or decrease in the number of the first ceramic layers. A connection wiring pattern has a shape in which one portion of a coil connection electrode is connected to one portion of an external extension electrode connection pattern.

Abstract: A miniature surface-mount electronic component which can ensure sufficient impact resistance and vibration resistance especially in an application to a severe use environment such as a vehicle-mounted coil, by putting some contrivance into a method for fixing a coil in a molding process and a method for holding a core and terminals. A miniature surface-mount electronic component including a bar-shaped core 2 on which a winding wire 3 is wound, and metal plates 5, with an outer casing 7 made of an insulating resin molded, includes flanges 2b substantially quadrangular in section at both ends of the bar-shaped core 2, and vertical grooves a and b are provided on side surfaces of the flanges 2b of the bar-shaped core 2 as fixing portions for preventing positional displacement occurring when the outer casing 7 is molded.

Abstract: An improved choke assembly for a power electronics device is provided. More specifically, a choke assembly with improved protection from environmental conditions such as dirt and water is provided. An improved choke assembly may include an insulative housing for an inductor coil that seals the inductor coil from the environment.

Abstract: The invention relates to a coil former apparatus (2) for an electrical machine, in particular for an electric motor having coil formers (3) composed of plastic, on which stator coils can be wound, with the coil formers (3) being articulated, in particular integrally formed, via hinges, in particular film hinges (4), on the outer edge of a central plastic mounting element (1).

Abstract: A method of manufacturing a power tool includes forming an armature by placing an electrically insulative sleeve on an armature shaft, securing a lamination stack having slots therein on the armature shaft with the insulative sleeve disposed therebetween, securing a commutator on one end of the armature shaft with the insulative sleeve disposed therebetween, winding magnet wires in the slots in the lamination stack and securing ends of the magnet wires to the commutator, and molding thermally conductive plastic to at least partially encase the magnet wires in plastic. The armature is then disposed in a stator to form an electric motor and the electric motor is disposed in a power tool. In an aspect, electrically insulative plastic is molded in the slots of the lamination stack to form slot liners and around the ends of the lamination stack to form end spiders.

Abstract: A method for mounting coil onto stator for rotary electric machine. The method includes forming coil pieces by winding wire with flat cross section into single row lamination state including wire layers aligned along perpendicular line to flat surfaces of wire. The coil is formed for first portion to be inserted in slot and second portion not inserted in slot appear alternately along the coil. The method displaces wire layers at the first portion changing the single row lamination state to connectively laminated state where wire layers at portion to be inserted in slot each adjacent pair of the wire layers partially overlap with respect to direction perpendicular to flat wire surfaces. The method includes inserting wires of first portion into slot, passing each wire layer through slot opening successively from the top wire layer of lamination and displacing each wire layer at first portion from each other.

Abstract: According to an embodiment, a transformer is provided that includes a first conductive coil wound about a first coil axis and a second conductive coil wound about a second coil axis. The second conductive coil is disposed proximate to the first conductive coil and the second coil axis is substantially parallel to the first coil axis. A closed-loop conductive winding is disposed proximate to the first conductive coil and the second conductive coil. The closed-loop conductive winding is wound about a loop axis at least one time where the loop axis is substantially parallel to the first coil axis and the second coil axis.

Abstract: Discussed are rational, economical production methods for inductive components. Compared to prior methods, those addressed herein are significantly simplified processes in which exact positioning of the connections is possible. Among actions contemplated in exemplary versions of the method are providing a mold comprised of aluminum alloy, inserting a magnet core of the inductive component, and filling the closed mold with a molten hot-melt adhesive preferably comprising a polyamide base.