By Assembling Coil And Core Patents (Class 29/606)
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Patent number: 7721414Abstract: A method of manufacturing a 3-D spiral stacked inductor is provided having a substrate with a plurality of turns in a plurality of levels wherein the number of levels increases from an inner turn to the outer turn of the inductor. First and second connecting portions are respectively connected to an inner turn and an outermost turn, and a dielectric material contains the first and second connecting portions and the plurality of turns over the substrate.Type: GrantFiled: October 8, 2004Date of Patent: May 25, 2010Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Choon-Beng Sia, Kiat Seng Yeo, Shao-fu Sanford Chu, Cheng Yeow Ng, Kok Wai Chew, Wang Ling Goh
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Patent number: 7707706Abstract: A method is provided for producing a smart card comprising a chip module with at least one contacting area, the chip module arrangeable in a mounting location of a substrate, wherein one contacting loop is formed from a wire connector fed by a wire guiding unit for at least one of the contacting areas, respectively by attaching a first section of the wire conductor to a surface of the substrate outside the mounting location, wherein a second section of the wire conductor proximate to the first section is guided to form the contacting loop along with and protruding from the surface, wherein a subsequent third section of the wire conductor is attached to the surface outside the mounting location, wherein the chip module is inserted into the mounting location and wherein the second section is bent over and electrically contacted to the contacting area.Type: GrantFiled: June 29, 2007Date of Patent: May 4, 2010Assignee: ruhlamat GmbHInventors: Matthias Koch, Bernd Gebhardt
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Patent number: 7710228Abstract: An electrical inductor assembly comprises an inductor core having a circular shape, a wire guide that surrounds the inductor core and includes a plurality of slots, at least one of the slots forming a path winding around the inductor core, and at least one wire placed in one of the plurality of slots to form a winding. A method of forming an electrical inductor assembly comprises forming an inductor core having a circular shape, surrounding the inductor core with a wire guide, winding at least one wire around the inductor core along a slot in the wire guide, and applying an insulating material to the slot containing the at least one wire to electrically insulate the at least one wire.Type: GrantFiled: November 16, 2007Date of Patent: May 4, 2010Assignee: Hamilton Sundstrand CorporationInventors: Frank Z. Feng, Dwight D. Schmitt, Steven Schwitters, Clifford G. Thiel, Debabrata Pal, John Huss, John Horowy, Joseph Sukkar, Dirk Derr, Mark Hamilton Severson
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Patent number: 7703192Abstract: A method for producing a pattern of coil windings in which each coil turn has one fillet each in two slots, and the two fillets are joined by a head portion. A plurality of coil turns are made simultaneously by winding n parallel wires with intermediate spacing onto a rotatable former. To obtain small winding heads, there is a repeating of: a laying work step where one fillet and the wire length of one head portion are laid on the former; and a displacing work step where the resultant fillets together with the adjoining first end of the respective associated head portions, and the wire guide together with the second end of these head portions, are displaced relative to one another along the former by n times the intermediate spacing of the wires. Next, the winding is removed from the former, and pressed flat.Type: GrantFiled: July 20, 2005Date of Patent: April 27, 2010Assignee: Elmotec Statomat Vertriebs GmbHInventors: Sadik Sadiku, Keith A. Witwer
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Publication number: 20100097168Abstract: A cladding (cover) element (32) includes a reception unit which is integrated therein. The reception unit contains a receiving coil (10) for the contactless transfer of electric energy and a plurality of flux-conducting elements (15a, 15b; 16a, 16b) that are associated with the receiving coil (10) for concentrating the field strength. The cover element (32) is made of a fiber-reinforced plastic. The flux-conducting elements (15a, 15b; 16a, 16b) and the receiving coil (10) are arranged in a base body (18) that is used to position the elements and coil and are embedded with the base body (18) in the cladding element (32). A process is also provided for producing the cladding element (32).Type: ApplicationFiled: September 5, 2007Publication date: April 22, 2010Inventors: Wolfgang Hahn, Qinghua Zheng, Andreas Diekmann
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Patent number: 7698808Abstract: A substrate is prepared that includes substrate segments arranged in series in the X and Y directions. The substrate segments are respectively provided with circuit patterns on its one side and electrodes on the other side. Sets of IC devices including bobbins are mounted on the sides with the circuit patterns of the respective substrates. A conductor is wound around the bobbins successively to form the windings. Portions of the conductor extending between the adjacent windings are pressed against and connected to the circuit patterns to form leading and trailing ends of the windings connected to the circuit patterns. Thereafter, the substrate is severed to provide surface-mount coil packages each comprising the circuit board and the set of IC devices including the coil.Type: GrantFiled: January 2, 2008Date of Patent: April 20, 2010Assignee: Citizen Electronics Co., Ltd.Inventor: Masahiro Furuya
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Patent number: 7694414Abstract: A multilayered electronic component that is easy to manufacture and that has excellent electrical characteristics includes end portions of coil wiring patterns that oppose a coil connection electrode that is displaced on the surface of a second ceramic layer due to an increase or decrease in the number of first ceramic layers. A coil connection electrode has a shape in which surface portions of second ceramic layers or opposed second ceramic layers having the first ceramic layers disposed in between are connected to the end portions of the coil wiring patterns that oppose the respective coil connection electrode, which are displaced due to the increase or decrease in the number of the first ceramic layers. A connection wiring pattern has a shape in which one portion of a coil connection electrode is connected to one portion of an external extension electrode connection pattern.Type: GrantFiled: April 8, 2008Date of Patent: April 13, 2010Assignee: Murata Manufacturing Co., Ltd.Inventors: Tomoyuki Maeda, Hideaki Matsushima
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Patent number: 7694407Abstract: A miniature surface-mount electronic component which can ensure sufficient impact resistance and vibration resistance especially in an application to a severe use environment such as a vehicle-mounted coil, by putting some contrivance into a method for fixing a coil in a molding process and a method for holding a core and terminals. A miniature surface-mount electronic component including a bar-shaped core 2 on which a winding wire 3 is wound, and metal plates 5, with an outer casing 7 made of an insulating resin molded, includes flanges 2b substantially quadrangular in section at both ends of the bar-shaped core 2, and vertical grooves a and b are provided on side surfaces of the flanges 2b of the bar-shaped core 2 as fixing portions for preventing positional displacement occurring when the outer casing 7 is molded.Type: GrantFiled: July 21, 2008Date of Patent: April 13, 2010Assignee: Toko Inc.Inventors: Masayoshi Yagi, Shingo Shimizu, Shin Murakami
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Publication number: 20100085139Abstract: A magnetic component and a method of manufacturing the same. The method comprises the steps of providing at least one shaped-core fabricated from an amorphous powder material, coupling at least a portion of at least one winding to the at least one shaped-core, and pressing the at least one shaped-core with at least a portion of the at least one winding. The magnetic component comprises at least one shaped-core fabricated from an amorphous powder material and at least a portion of at least one winding coupled to the at least one shaped-core, wherein the at least one shaped-core is pressed to at least a portion of the at least one winding. The winding may be preformed, semi-preformed, or non-preformed and may include, but is not limited to, a clip or a coil. The amorphous powder material may be an iron-based or cobalt-based amorphous powder material or a nanoamorphous powder material.Type: ApplicationFiled: October 8, 2008Publication date: April 8, 2010Applicant: COOPER TECHNOLOGIES COMPANYInventors: Yipeng Yan, Robert James Bogert
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Patent number: 7690105Abstract: A method for conserving space in a circuit or on a printed circuit board by integrating a plurality of electronic components so that the plurality of electronic components collectively take up a smaller amount of space on a substrate than the plurality of electronic components would if the plurality of electronic components were not integrated.Type: GrantFiled: August 17, 2006Date of Patent: April 6, 2010Assignee: Coilcraft, IncorporatedInventor: Stephen Michael Sedio
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Patent number: 7685697Abstract: A method of manufacturing a power tool includes forming an armature by placing an electrically insulative sleeve on an armature shaft, securing a lamination stack having slots therein on the armature shaft with the insulative sleeve disposed therebetween, securing a commutator on one end of the armature shaft with the insulative sleeve disposed therebetween, winding magnet wires in the slots in the lamination stack and securing ends of the magnet wires to the commutator, and molding thermally conductive plastic to at least partially encase the magnet wires in plastic. The armature is then disposed in a stator to form an electric motor and the electric motor is disposed in a power tool. In an aspect, electrically insulative plastic is molded in the slots of the lamination stack to form slot liners and around the ends of the lamination stack to form end spiders.Type: GrantFiled: July 21, 2006Date of Patent: March 30, 2010Assignee: Black & Decker Inc.Inventors: Hung T. Du, Joshua F. West, Richard T. Walter
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Publication number: 20100073117Abstract: In a coil unit of an electromagnetic contactor in which a coil having a coil strand wound around a flanged bobbin is mounted on a leg of a stationary core of an operating electromagnet, into one flange of the bobbin are press fitted a pair of terminal metal pieces respectively corresponding to an initial side and final side lead wires of the coil, and each of the terminal metal pieces is formed with a press fitting base making the terminal metal piece press fitted into the one flange, a coil connecting arm around which the lead wire of corresponding side of the coil is wound and a tab terminal made to have a plug-in connection with a connector of an extension lead.Type: ApplicationFiled: September 14, 2009Publication date: March 25, 2010Applicant: FUJI ELECTRIC FA COMPONENTS & SYSTEMS CO., LTD.Inventor: Hideki DAIJIMA
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Patent number: 7683517Abstract: A method for mounting coil onto stator for rotary electric machine. The method includes forming coil pieces by winding wire with flat cross section into single row lamination state including wire layers aligned along perpendicular line to flat surfaces of wire. The coil is formed for first portion to be inserted in slot and second portion not inserted in slot appear alternately along the coil. The method displaces wire layers at the first portion changing the single row lamination state to connectively laminated state where wire layers at portion to be inserted in slot each adjacent pair of the wire layers partially overlap with respect to direction perpendicular to flat wire surfaces. The method includes inserting wires of first portion into slot, passing each wire layer through slot opening successively from the top wire layer of lamination and displacing each wire layer at first portion from each other.Type: GrantFiled: June 25, 2007Date of Patent: March 23, 2010Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Hiroshi Fukasaku, Kiyoshi Uetsuji, Taku Adaniya
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Publication number: 20100058577Abstract: A toroidal inductive device has an electrical winding component (11) of generally toroidal shape and discrete magnetic components (12) shaped as toric sections. The discrete magnetic components (12) are arranged on the electrical winding component such that the discrete magnetic components (12) are offset circumferentially from each other and at least partially embrace the electrical winding component (11). The magnetic components (12) define magnetic flux gaps in meridional planes. A method for forming a magnetic component is also provided wherein magnetic wire is wound onto a toroidal electrical winding component without the need for passing a spool through a central opening of the tumid.Type: ApplicationFiled: November 18, 2009Publication date: March 11, 2010Inventor: Harrie R. Buswell
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Patent number: 7675214Abstract: A low-profile motor includes a rotor yoke having a rotor magnet on its inner or outer surface and being rotationally supported on a motor base via a shaft, and a stator core constituted of a plurality of T-shaped winding parts each having an end opposed to the rotor magnet. On the motor base formed with a hole for supporting the rotor yoke via the shaft, the plurality of T-shaped winding parts are cut like tongues along the radial direction of the hole, and the T-shaped winding parts are each bent such that their ends are opposed to the rotor magnet. Thus, it is possible to readily form the T-shaped winding parts, eliminate the need for mounting the T-shaped winding parts, and reduce the number of parts and steps. This technique enables it to efficiently form an inexpensive low-profile motor for a magnetic disk unit and the like.Type: GrantFiled: December 26, 2003Date of Patent: March 9, 2010Assignee: Panasonic CorporationInventor: Akihito Shirai
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Patent number: 7669311Abstract: A method of manufacturing a core for an electrical machine. The method includes providing a planar sheet of magnetic material and creating first and second generally U-shaped laminations from the planar sheet. The first and second generally U-shaped laminations result from a pattern formed in the planar sheet. The pattern includes the first generally U-shaped lamination having a first leg and a second leg, and the second generally U-shaped lamination rotated one hundred-eighty degrees with respect to the first generally U-shaped lamination. The second generally U-shaped lamination includes a third leg and a fourth leg. The third leg is disposed between the first and second legs. The method further includes creating the core by stacking the first and second generally U-shaped laminations.Type: GrantFiled: June 13, 2005Date of Patent: March 2, 2010Assignee: A. O. Smith CorporationInventors: Dan M. Ionel, Brian Branecky, Alan E. Lesak
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Patent number: 7669315Abstract: Apparatus for making a helically wound conductor includes a pulling mechanism for axially advancing a cable core and a guide mechanism for axially directing one or more secondary strand(s) from a location offset from the cable core toward the cable core at a common approach angle. A mandrel body is disposed at a forward end of the apparatus, the mandrel body having an axial passageway extending from a rearward to the forward end of the mandrel body dimensioned to axially receive the cable core therethrough and a forward radiused end positioned to intercept the secondary strand(s). The secondary strand(s) converge on the mandrel radiused end at a common approach angle, tangentially intersect respective locations of the mandrel radiused end, and follow the radiused end to intersect with the cable core.Type: GrantFiled: November 7, 2006Date of Patent: March 2, 2010Assignee: The Goodyear Tire & Rubber CompanyInventor: James Christopher Kish
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Patent number: 7669312Abstract: A differential circuit layout can advantageously use step symmetry for inductors and mirror symmetry for the rest of the circuit. Interconnect segments can be used to connect the terminals of the inductors to other components in the circuit. These interconnect segments facilitate the transition from the step symmetry of the inductors to the mirror symmetry of the other components. To provide this transition, the terminals of an inductor and its associated interconnect segments are formed on a middle axis of the inductor. This mixed symmetry can advantageously cancel the common-mode magnetic field, reduce the parasitic inductor coupling, and balance parasitic wiring capacitances between the two sides of the differential circuit.Type: GrantFiled: June 15, 2007Date of Patent: March 2, 2010Assignee: Atheros Communications, Inc.Inventor: Manolis Terrovitis
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Patent number: 7661186Abstract: A fabrication method of a radio frequency identification (RFID) antenna coil is provided. First, a substrate is processed by a surface modified procedure, to form a self-assembly membranes (SAMs) on a surface of the substrate. A catalyst is sprayed on the SAMs of the substrate according to patterning. After that, the first electroless plating procedure is first carried out for the substrate to generate a magnetic metal layer corresponding to the wiring pattern on the catalyst, and the second electroless plating procedure is then carried out for the substrate to generate the metal layer on the magnetic metal layer.Type: GrantFiled: November 1, 2006Date of Patent: February 16, 2010Assignee: Industrial Technology Research InstituteInventors: Chung-Wei Wang, Yung-Kuo Ho, Ming-Huan Yang, Chia-Chi Wu, Chao-Kai Cheng
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Patent number: 7657993Abstract: A shim coil for use in magnetic resonance imaging spectroscopy (MRIS) is formed by cutting or punching in a sheet of electrically conductive material the required coil pattern. The pattern can be punched using a CNC punch or stamping machine.Type: GrantFiled: March 31, 2004Date of Patent: February 9, 2010Assignee: Tesla Engineering LimitedInventor: Michael Colin Begg
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Patent number: 7650682Abstract: In a state in which a first divisional core and a second divisional core are arranged in a state spaced from each other and adjacent to each other, a first coil and a second coil are each wound around a tooth. The first coil and the second coil are in the same phase. In a state in which a plurality of divisional cores are arranged annularly so that their teeth are oriented in a radially inward direction, the first divisional core and the second divisional core are not adjacent to each other in the circumferential direction. A plurality of connection wires are shaped to converge at an end surface of a stator core. This facilitates the winding of the coils around the divisional cores. Further, the connection wires can be shortened.Type: GrantFiled: February 7, 2007Date of Patent: January 26, 2010Assignee: Asmo Co., LtdInventors: Kazushi Sugishima, Akihiro Suzuki
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Publication number: 20100013587Abstract: Magnetic components including pre-formed clips are described that are more amenable to production on a miniaturized scale. Discrete core pieces can be assembled with pre-formed coils and physically gapped from one another with more efficient manufacturing techniques.Type: ApplicationFiled: August 5, 2009Publication date: January 21, 2010Inventors: Yipeng Yan, Robert James Bogert, Guo Ouyang, Zhigang Cheng
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Publication number: 20100011568Abstract: Slot core inductors and transformers and methods for manufacturing same including using large scale flex circuitry manufacturing methods and machinery for providing two mating halves of a transformer winding. One winding is inserted into the slot of a slot core and one winding is located proximate to the exterior wall of the slot core. These respective halves are joined together using solder pads or the like to form continuous windings through the slot and around the slotted core.Type: ApplicationFiled: January 12, 2009Publication date: January 21, 2010Applicant: MULTI-FINELINE ELECTRONIX, INC.Inventor: Philip A. Harding
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Patent number: 7647689Abstract: A method of manufacturing a stator of a rotating electric machine includes a conductor end shaping process for shaping multiple lead wires aligned side by side in a single layer into a specific form in a plane in which the lead wires are initially aligned before a flat-patterned winding assembly configured by aligning multiple line conductors side by side and shaping the line conductors in spiral form is fitted into multiple slots formed in a flat stator core plate. The shaping process includes the steps of shaping the lead wires into bent form by using a stairstep conductor shaping jig under conditions where the lead wires are separated from one another along a direction generally perpendicular to the plane in which the lead wires are initially aligned, and causing the lead wires to return to positions in the initial alignment plane thereof by removing the stairstep conductor shaping jig.Type: GrantFiled: February 28, 2006Date of Patent: January 19, 2010Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Yasukazu Nishimura, Yoshihiro Harada, Yoshinori Kanazawa, Yutaka Hirota
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Patent number: 7649296Abstract: A stator includes a first through a third windings, and a first and a second interphase insulators. The first interphase insulator has a first pair of strip-shaped insulating sheets and a first connecting portion. End portions of the insulating sheets are connected to the respective opposite end portions to form joints. The first connecting portion connects the insulating sheets so that the joints are shifted so as to be disposed in a region avoiding an interference with the first winding on both of a lead-extending side and the opposite side. In the second interphase insulator similarly constructed, a second connecting portion connects a second pair of the strip-shaped insulating sheets so that joints are shifted so as to be disposed in a region avoiding an interference with the third winding on both of the lead-extending side and the opposite side.Type: GrantFiled: December 18, 2007Date of Patent: January 19, 2010Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Hiroshi Fukasaku, Minoru Mera, Kiyoshi Uetsuji
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Patent number: 7647692Abstract: A method of manufacturing a dry-type, resin-encapsulated transformer coil that includes forming a plurality of conductive layers and positioning a plurality of pre-formed plastic cooling ducts so as to be disposed between the conductive layers.Type: GrantFiled: February 14, 2006Date of Patent: January 19, 2010Assignee: ABB Technology AGInventors: Thomas J. Lanoue, Michael J. Mitchell, William E. Pauley, Jr., Charlie H. Sarver
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Publication number: 20100007456Abstract: An electronic circuit has an inductor. The inductor comprises a first number of electrically conductive tracks (108, . . . ) in, or on, a substrate (105). The tracks are separated from one another. The inductor comprises a second number of electrically conductive wires (120, . . . ). The ends of each wire contacts two different ones of the tracks. Among the first number of tracks there is at least a specific track that is electrically isolated from the wires upon the wires having been connected. Such an inductor can be made using a standardized track configuration on a substrate, and selectively skipping one or more tracks in order to determine the inductance.Type: ApplicationFiled: October 29, 2007Publication date: January 14, 2010Applicant: NXP, B.V.Inventors: Michael Joehren, Horst Roehm
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Publication number: 20100007452Abstract: A high voltage transformer including a transformer housing. Internal components and provided in the transformer housing. The internal components are submerged in transformer oil and are provided with insulation for insulating a high voltage winding end. The insulation includes a shield ring arranged above the winding end and a pressboard structure formed in a zigzag pattern arranged around the winding end. The shield ring includes a core covered with a conducting layer and a continuous solid insulation layer outside the conducting layer. The insulation layer includes integrated solid insulation sections of which at least some among themselves having varying thickness. Also a shield ring and a method of manufacture the shield ring.Type: ApplicationFiled: August 17, 2007Publication date: January 14, 2010Applicant: ABB Technology Ltd.Inventors: Erik Forsberg, Tony Polander, Lars-Åke Svensson, Lars-Erik Vennerberg
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Patent number: 7640648Abstract: Methods of fabricating a magnetic flux channel for a transverse wound electric motor by forming a ring of plural adjacent molded magnetic flux channel pole pieces and a second ring of opposite pole pieces. The two rings are mated such that each pole piece mates with an opposite pole piece to form magnetic flux channels and a c-shaped recess forms a winding channel for a transverse phase winding. After mating, the rings are bonded together to form a stator assembly of the transversely wound electric motor. The two rings may be approximately identical, or the two rings may be different as long as they mate to form the plural molded magnetic flux channels and the transverse phase winding channel. The molds may be designed to form the outer surface of a stator assembly. Molds of adjacent phases may be combined back-to-back to reduce part count and increase mechanical strength.Type: GrantFiled: June 6, 2008Date of Patent: January 5, 2010Inventor: Norman Rittenhouse
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Patent number: 7637000Abstract: A method of fabricating an antenna includes the step of stamping an initial set of openings within a metal strip and then plating that metal strip on all exterior surfaces. Initial openings define portions of features of the completed antenna that require plating on all surfaces. Once the metal coil has been plated the metal strips are fed through a final stamping process that makes final cuts that correspond with the initially made openings. The final cuts are on surfaces that do not require plating on all of the exterior surfaces.Type: GrantFiled: July 11, 2007Date of Patent: December 29, 2009Assignee: Continental Automotive Systems US, Inc.Inventor: Jeffrey A. Clark
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Patent number: 7631413Abstract: A method of manufacturing armature windings for an electro-mechanical machine, includes manufacturing a band of conductor elements with at least one layer, formation of windings on a tool and installation of the windings into an armature. The method results in a highly uniform winding, increased fill percentage in slots, improved electrical efficiency, lower material cost and labor consumption for manufacturing and complete automation of production.Type: GrantFiled: April 7, 2006Date of Patent: December 15, 2009Assignee: Bison Gear & Engineering CorporationInventors: Ronald D. Bullock, Edmund P. Henke, Boris Zlotin, Alla Zusman, Peter Ulan, Vladimir Gerasimov, Vladimir Proseanic
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Publication number: 20090295527Abstract: Transformers having bobbins that are constructed in such a way that pre-formed secondary windings (e.g., resembling springs) may be slipped onto the bobbins after a primary winding has been wound onto the bobbin. Additionally, the secondary windings may also serve as a self-leading device. That is, they may not require terminations on pins of the bobbin, which may reduce cost and complexity. The secondary windings may have circular or non-circular (e.g., flat) cross-sections. The transformer winding techniques provided herein may reduce the number of components, and may promote smaller input filters and/or less filtering stages at a fraction of the cost of conventional transformers.Type: ApplicationFiled: May 28, 2009Publication date: December 3, 2009Inventor: Arturo Silva
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Publication number: 20090295523Abstract: The transformer ensures the transmission of electrical power by electromagnetic induction between the first (11) and second (12) coils concentrically arranged on the first (7) and second (8) tubular parts respectively, which are made of a ferromagnetic material, and coaxially mounted in such a way that an outer surface (13a, 13b, 13c) of one part can rotate in relation to an inner surface (14a, 14b, 14c) of the other. These surfaces each consist of two straight cylindrical rotation surfaces (13a, 13c; 14a, 14c) of different diameters, each extending from one of the axial ends of the part (7; 8) to an intermediate radial shoulder (13b, 14b) for connecting these surfaces. The parts (7; 8) are arranged head-to-foot one inside the other so as to delimit, between the shoulders (13b; 14b), an annular space receiving the coils (11, 12), between two annular gaps each delimited by two (13a, 14a; 13b, 14b) of the facing cylindrical surfaces of the first (7) and second (8) parts.Type: ApplicationFiled: October 24, 2006Publication date: December 3, 2009Inventors: Denis Schwander, Michel Privat, Francois Dugue, Daniel Sadarnac
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Patent number: 7624493Abstract: There are proposed a manufacturing method of a winding assembly of a rotating electrical machine using a rotation block and a fixed block and a manufacturing apparatus used for the same. The rotation block includes a rotation surface rotatable around a rotation axis, and the fixed block includes a first surface and a second surface opposite to each other and a shaping surface. The shaping surface is formed between end parts of the first and the second surfaces, is made to have an almost semicircular shape with the rotation axis as the center, and extends along the rotation axis. Plural wire rods are simultaneously fed from the first surface of the fixed block to the rotation surface of the rotation block, and the wire rods positioned on the rotation surface are bent by rotation of the rotation block.Type: GrantFiled: January 15, 2008Date of Patent: December 1, 2009Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Yutaka Hirota, Norihiro Murata, Toshiaki Kashihara
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Patent number: 7617590Abstract: A manufacturing method of an embedded inductor includes the steps of providing a magnetic plastic material, disposing at least one coil into a mold, and injecting or pressing the magnetic plastic material into the mold to form a magnetic body encapsulating the coil. An embedded inductor includes at least one magnetic body encapsulating the coil by injecting molding or pressing molding.Type: GrantFiled: January 9, 2008Date of Patent: November 17, 2009Assignee: Delta Electronics, Inc.Inventors: Cheng-Hong Lee, Yu-Lin Hsueh, Yi-Hong Huang
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Publication number: 20090273426Abstract: A coil component having a core, first and second terminal electrodes provided on the core, and a conducting wire having a winding portion provided on the core and end portions electrically connected to the first and second terminal electrodes to provide first and second connecting portions. The core has one side surface at which the first and second connecting portions are provided. When viewing the one side surface, a wire portion in the winding portion extends in a first direction, and a wire portion extending from the second connecting portion extends toward the winding portion in a second direction. The first and second directions define an intersection angle of not more than 90 degrees.Type: ApplicationFiled: April 24, 2009Publication date: November 5, 2009Applicant: TDK CORPORATIONInventors: Daisuke Urabe, Yasuhiko Kitajima, Takashi Ishii, Hitoshi Sasaki, Koji Shimura, Yoshiyuki Takanashi
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Patent number: 7610675Abstract: A method to produce a transponder comprises the steps of positioning a coil comprising at least one coil end in a predetermined coil position and holding all of said coil ends in a respective holding position, and holding a chip comprising at least one contact pad in a chip fixture so that all of said coil ends of the coil that should be bonded to said chip are located on one side of corresponding contact pads of the chip, and bonding of the coil ends to the contact pads.Type: GrantFiled: April 26, 2004Date of Patent: November 3, 2009Assignee: Assa Abloy ABInventors: Fredrik Hansson, Mattias Persson
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Publication number: 20090265918Abstract: System and method that permits fully automated production of RF hybrid devices or chokes comprised of electrical wires and a main body made of ferrite toroids are disclosed. RF chokes produced according to current invention may be used as directional couplers, in-phase splitters, balanced/unbalanced (BALUN) matching devices, radio frequency (RF) transformers etc., and may achieve high repeatability and improved electrical performance without adversely affecting electrical characteristics of the RF hybrid devices.Type: ApplicationFiled: January 26, 2009Publication date: October 29, 2009Inventor: Oleg DOUNAEVSKY
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Patent number: 7607216Abstract: A multilayer composite including a core made of a magnetic ceramic sintered compact disposed therein, and shrinkage restraining layers including an inorganic powder that is not substantially sintered at the sintering temperature of the green ceramic layers are sintered in order to reduce the difference in shrinkage behavior during firing between the core and the green ceramic layers.Type: GrantFiled: April 16, 2007Date of Patent: October 27, 2009Assignee: Murata Manufacturing Co., Ltd.Inventors: Ryuichiro Wada, Tetsuya Ikeda
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Publication number: 20090261939Abstract: An inductor includes common mode and differential mode flux paths. The inductor comprises a first core having a first segment, a second segment extending from the first segment and a first bridge segment extending from the second segment; a first wiring arrangement at least partially disposed around the first segment; a second core having a third segment, a fourth segment extending from the third segment and a second bridge segment extending from the fourth segment; and a second wiring arrangement at least partially disposed around the third segment; wherein the first segment, second segment, third segment and fourth segment cooperate to promote the common mode flux path, and the first bridge segment and the second bridge segment cooperate to promote the differential mode flux path.Type: ApplicationFiled: December 17, 2008Publication date: October 22, 2009Inventor: Todd Alexander Shudarek
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Publication number: 20090257560Abstract: A three dimensional (3D) poly-phase transformer includes a plurality of transformer ribs mechanically and magnetically coupled such that each transformer rib forms a leg of a polygon. A plurality of the polygons forms a 3D polyhedron structure. At least two base planes of the 3D poly-phase transformer including a polygon have a plurality of base ribs. At least four side ribs of the 3D poly-phase transformer are disposed between the base planes. The 3D poly-phase transformer includes a plurality of primary and secondary transformer windings. Another 3D poly-phase transformer includes at least two base planes having a closed curve. Each closed curve includes a plurality of curved base ribs, and at least four side ribs of the 3D poly-phase transformer disposed between the base planes. Methods of manufacturing three dimensional (3D) poly-phase transformers are also described.Type: ApplicationFiled: November 21, 2008Publication date: October 15, 2009Applicant: INFIMED, INC.Inventors: Oscar Khutoryansky, Thomas William Rosevear
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Method for producing a magnetically excitable core comprising a core winding for an electric machine
Patent number: 7600311Abstract: A method for producing a magnetically excitable core for an electrical machine, by which in a method step (S1), the core, having a substantially parallelepiped shape with slots extending parallel on one side, is furnished, into whose slots, in a method step (S2), the core winding is inserted by its winding sides, and then in a method step (S3), the core together with the core winding is reshaped into a cylindrical ring shape with radially inward-oriented slots, is proposed. The method is characterized by a further step, according to which in each case all winding sides that are inserted into each slot are pressed into a slot shape in a tool and reshaped before being inserted into the slot.Type: GrantFiled: January 22, 2001Date of Patent: October 13, 2009Assignee: Robert Bosch GmbHInventors: Helmut Kreuzer, Eberhard Rau, Adam Willmott, Alan Fussey, Williams Neil, Martin Henne, Klaus Pflueger -
Patent number: 7597833Abstract: An actuator/coil assembly (136) is disclosed where two different bonding operations are used. First, a bobbin (164) is overmolded to a coil (172), and a first overmolded part (176) is overmolded to both the coil (172) and a fan tail (152) of the actuator (140). The overmolding operation defines one or more adhesive receptacles (168) in the bobbin (164) on a perimeter that interfaces with the coil (172), and further defines one or more adhesive receptacles (180) in the first overmolded part (176) on a perimeter that interfaces with the coil (172) and that interfaces with the fan tail (152) of the actuator (140). Adhesive (184) is disposed within these receptacles (168, 180) to increase the stiffness of the actuator/coil assembly (136).Type: GrantFiled: March 2, 2004Date of Patent: October 6, 2009Assignee: Maxtor CorporationInventors: David D. Brause, Todd M. Morton, Tave J. Fruge
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Patent number: 7596856Abstract: An electromagnetic component is formed from a pre-form comprising layers of soft magnetic metal ribbon. Adhesive is applied to permeate the pre-form and is then cured. The bonded pre-form is placed within a milling assembly that supports and constrains the ribbon layers during a milling operation used to process the pre-form into an electromagnetic component shape. Optionally, the shape is thermally processed. The resulting electromechanical component has attractive soft magnetic properties, including low core loss, that render it useful as a component in electric motors and generators and static inductive devices operable at high excitation frequencies.Type: GrantFiled: June 30, 2005Date of Patent: October 6, 2009Assignee: Light Engineering, Inc.Inventors: Thomas J. Berwald, Kendall S. Page, Andrew D. Hirzel
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Patent number: 7594314Abstract: A method for building a device having fluidic and electrical functions includes the steps of: mounting a building part with fluidic and electrical functions on a substrate that is provided with a fluidic circuit; fluidically connecting the building part with the substrate; electrically connecting the building part with the substrate; and mechanically connecting the building part with the substrate. Flip-chip technology is utilized and a seal is made by of a gasket. With such a method, a hybrid microfluidic system can be built in which materials and processes for realizing the various connections (fluidic and mechanical and electrical) can be selected in principle independently of each other so the individual processes can be optimized independently of each other in a large measure. With the application of flip-chip technology, great accuracy in the positioning of the building parts can be achieved.Type: GrantFiled: March 22, 2007Date of Patent: September 29, 2009Assignee: Concept to Volume B.V.Inventors: Gert-Jan Burger, Juriaan Vis, Harm Jan Van Weerden
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Publication number: 20090237193Abstract: A multi-core inductive device assembly for electrical or electronic applications. In one embodiment, the device assembly comprises a multiple core component structure providing multiple inductive devices (for example, that has N inductors and two core elements). Conductive windings are disposed between the core elements. The core elements comprise risers for each of the inductive devices which permit, among other things, individual control of the gap formed between the risers, and hence the magnetic and other performance aspects of each inductive device. This topology allows for a multi-element (N) inductor array with substantial isolation properties, and which allows for individualized control of saturated output power performance for each of the N inductors. Methods for use and manufacturing are also disclosed.Type: ApplicationFiled: March 20, 2008Publication date: September 24, 2009Inventor: Timothy Craig Wedley
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Publication number: 20090237196Abstract: A core is configured with two O-type cores and an I-type core which is separate from the O-type cores. In a transformer comprising a core of the type, by incorporating a first O-type core, a bobbinless coil block and a second O-type core to be stacked on a terminal block sequentially, excellent assemblability is achieved. Further, the first O-type core is incorporated from one side to the terminal block, and the bobbinless coil block and the second O-type core are incorporated by stacking up from the other side. Further, the first O-type core, the bobbinless coil block, the second O-type core and the terminal block are assembled by being stacked up.Type: ApplicationFiled: August 1, 2006Publication date: September 24, 2009Inventors: Osamu Watanabe, Junji Kondo
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Patent number: 7591063Abstract: A method of making an armature includes placing a commutator and a lamination stack on an armature stack. Coil windings wound in slots in the lamination stack, the commutator and armature shaft are at least partially encapsulated in a first plastic. The commutator has a commutator ring divided into a plurality of segments with slots between the segments that are filled with a second plastic when the commutator is made by molding a core of the second plastic in the commutator ring before the commutator ring is mounted on the armature shaft. The mold used to mold the first plastic includes projections that extend between the tangs of the commutator and against notches at axial ends of the slots of the commutator. The notches filled with the second plastic and the projections of the mold prevent plastic flash from getting into the slots of the commutator ring.Type: GrantFiled: July 7, 2006Date of Patent: September 22, 2009Assignee: Black & Decker Inc.Inventor: Joshua F. West
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Publication number: 20090231077Abstract: An inductor including a coil and an integrated magnetic body is provided. The integrated magnetic body includes a first magnetic body and a second magnetic body. The coil is disposed within the integrated magnetic body. The first magnetic body has a first magnetic property. The second magnetic body has a second magnetic property. The first magnetic property is different from the second magnetic property.Type: ApplicationFiled: May 7, 2008Publication date: September 17, 2009Applicant: CYNTEC CO., LTD.Inventors: Wen-Hsiung Liao, Yi-Min Huang, Roger Hsieh, Stanley Chen, Yi Tai Chao
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Publication number: 20090231080Abstract: The invention relates to a coil former (1) for an electrical coil having a hollow central region for accommodating a subregion of a coil core (2) in the interior (11a) of the hollow central region and for applying at least one winding (3) to the outer side (11b) of the central region, movable flaps (12a, 12b) being arranged at side regions of the coil former (1) and being designed such that, in the closed state, they are arranged as electrical insulation between the winding (3) and adjacently arranged outer limbs (21) of the coil core (2). The invention also relates to an electronic component having such a coil former (1) and to a method for producing such an electronic component.Type: ApplicationFiled: July 27, 2006Publication date: September 17, 2009Applicant: Patent-Treuahand Gesellschaft Fur Elektrische Gluhlampen MBHInventors: Wolfgang Ebert, Jürgen Klier, Bernhard Orben