Abstract: A process for producing bundles of laminated sheet metal for magnet cores, wherein laminations are punched free along two longitudinal edges of a sheet metal strip, at least two sheet metal laminations of a magnet core are of a different width extending from one longitudinal edge to the other, and several laminations, which rest against each other, are connected with each other to form the bundle. To simplify the tool control, the two longitudinal edges of a lamination are punched in edge cutting stations, which are separate from each other and are arranged offset in the feed direction of the sheet metal strip. The edge cutting stations for cutting the longitudinal edges have a cutting die and an associated bottom die. The cutting die, together with the bottom die, is displaced for creating different laminate widths.

Abstract: A method of cutting a rare-earth alloy with a wire saw, obtained by fixing abrasive grains on a core wire with a resin layer, includes the step of moving the wire saw while a portion of the rare-earth alloy being machined with the wire saw is immersed in a coolant, which is mainly composed of water and has a surface tension of about 25 mN/m to about 60 mN/m at about 25° C., thereby cutting the rare-earth alloy. In the wire saw, an average distance between two of the abrasive grains, which are adjacent to each other in a length direction, is about 150% to less than about 400% of the average grain size of the abrasive grains, an average height of portions of the abrasive grains, protruding from the surface of the resin layer, is about 70% or less of the average grain size of the abrasive grains, and a thickness deviation percentage of the resin layer with respect to the core wire is about 40%.

Abstract: The stacked core assembly apparatus, which can perform assembly at a high speed while keeping strength of an angle indexing apparatus, comprises a press machine 1, a non-synchronous transmitting apparatus 10 and an angle indexing apparatus 7. The non-synchronous transmitting apparatus 10 transforms a constant revolution of the press machine 1 into a variable revolution. The angle indexing apparatus 7 is connected to the non-synchronous transmitting apparatus 10 via a coupling device 20, and is connected to a rotatably stacking cavity device 51 of a press die 5.

Abstract: A ladder that has a top portion that has numerous magnets attached or embedded into it. The magnets surround the sides of the ladder top as well as attached to the underside of the top plate. In this way, tools, fasteners, paint cans, or any other metal items can be secured quickly and safely to the ladder top at any time. Moreover, because the device uses thin, flexible magnets, the ladder top is no bulkier than a normal ladder top. Finally, because of the construction, the ladder top is not covered by anything that impairs using the top in a normal way, such as sitting or standing on the top (although this is not a recommended practice, many workers routinely do this as part of their working habits). With this device, workers can fully utilize the ladder as if there was no magnetic holder attached.

Abstract: A method for bonding a plurality of magnetized blocks together includes providing at least two magnetized blocks, and bonding at least two magnetized blocks together using a door translatable in two orthogonal directions.

Abstract: A stator assembly for an electric motor includes a stator housing, an expandable flux ring inserted into the stator housing and a plurality of magnets on an inner surface of the flux ring. Overmold material is molded around the magnets in the flux ring, such as by injection molding. The pressure of the overmold material as it is being molded expands the flux ring pressing the flux ring into engagement with the stator housing. The overmold material secures the magnets to the flux ring and the flux ring to the housing. One of the flux ring and stator housing has a dimple that engages a hole in the other of the flux ring and stator housing to align the flux ring and stator housing. In an aspect, the overmold material is molded to form at least one of a commutator end or rear bearing support, front bearing support and fan baffle. In an aspect, the overmold material is molded to form a keying feature. The keying feature can be slots of different widths between magnetic poles of the stator assembly.

Abstract: The invention relates to an inductor comprising a plurality of interconnected conductive segments interwoven with a substrate. The inductance of the inductor is increased through the use of coatings and films of ferromagnetic materials such as magnetic metals, alloys, and oxides. The inductor is compatible with integrated circuit manufacturing techniques and eliminates the need in many systems and circuits for large off chip inductors. A sense and measurement coil, which is fabricated on the same substrate as the inductor, provides the capability to measure the magnetic field or flux produced by the inductor. This on chip measurement capability supplies information that permits circuit engineers to design and fabricate on chip inductors to very tight tolerances.

Abstract: A method for producing a shim piece for a magnetic resonance imaging (MRI) magnet. The shim piece is used to form a shim of a magnet and is designed to suppress eddy currents in the shim created by the introduction of a gradient magnetic field. The shim piece is formed by a plurality of ferromagnetic rods placed side-by-side and surrounded by a dielectric material.

Abstract: A method of manufacturing a non-reciprocal component including a casing having an input/output terminal and a ground terminal formed therein, a ferrite plate, a line conductor, and a magnet disposed in the casing, and an upper yoke and a lower yoke provided at the top face and the bottom face of the casing, respectively. In the non-reciprocal component, the casing is insert-molded with the lower yoke so that a portion of the casing penetrates through the lower yoke. A side of the component is defined partly by the lower yoke and partly by the penetrating portion of the casing. An input/output terminal and a ground terminal in the casing are defined by respective portions of a molded hoop material.

Abstract: In the case of a small-sized motor of the present invention, a printed board to which an electric circuit including an electric element is attached is mounted on a case cover. The printed board has a soldering part to be connected to a member attached to an interior of the case cover for being connected to an electric power source supplied from an outside and a soldering part to be connected to a projection in a notch provided on an opening part side of the metal case to body-earth the electric circuit. In the soldering part for the body-earthing, at the time of assembling the motor, after fitting the case cover to the metal case opening part, a pair of electrodes are brought into contact from an outside of the metal case near the soldering part, to weld the soldering part by a principle of the electric resistance welding.

Abstract: The method of manufacturing rare earth thick film magnet comprising a step of forming an alloy layer of 30-100 ?m thick having a general formula RXBYTMZ on a substrate by a physical deposition process, and a step of heat-treating the alloy layer to form a thick film magnetic layer having R2TM14B phase as a main phase. In the general formula, R is at least one of rare earth elements, B is boron, TM is iron or its alloy partly substituted by cobalt. X is 0.1-0.2, Y is 0.05-0.2 and Z=1-X-Y. Further, the method of the present invention includes a step of laminating a plurality of alloy layers formed on a substrate together with the substrate. A motor comprising rare earth thick film magnet of the present invention is extremely small while obtaining high output.

Abstract: An electroplating device including an anode inserted through and disposed in a hole provided in a work and communicating with the outside, and a member for rotating the work about its center axis and supplying a plating electric current to the work. Alternatively, a separate member may supply the plating electric current to the work. A plating solution in the hole in the work may be allowed to flow. Thus, a uniform plated film can be formed on both of the outer and inner surfaces of the work having the communicating with the outside such as a ring-shaped work, of which a ring-shaped bonded magnet is representative, by using the electroplating device.

Abstract: Non-linear inductor(s) are used to reduce the percent total harmonic distortion of the harmonics in the line currents in the input side rectifier system of an ac drive system. Several constructions for the non-linear inductor(s) are described. The non-linear inductor(s) may be constructed from E and I laminations. The gap depends on the construction of the middle leg of the E laminations and may have a step with a constant spacing or a variable spacing which depends on the stacking of the laminations. Alternatively the non-linear inductor(s) may be constructed from a toriodal core that either has a step gap or a variable type gap.

Abstract: A stator core (11) is mounted to a stationary member (22) and electric wiring on the stator side is carried out, to thereby assemble a first sub-module (20), and a rotor core (12) is mounted to a rotary member (21) and electric wiring on the rotor side is carried out, to thereby assemble a second sub-module (30). Thereafter, the first and second sub-modules are assembled together, with the stator core and the rotor core opposed to each other, whereby a separable transformer is assembled. A guide member (27), having first and second reference faces defining reference positions in diametrical and axial directions of the rotation shaft (21), respectively, is provided in the rotation shaft (21) rotatably supported by the stationary member and mounted with the rotor core. Mounting positions of the cores are determined with use of the guide member, thereby precisely setting a center position between the cores and a gap length g.

Abstract: A method of making composite electric machine components. Magnetic segments and non-magnetic segments are separately formed to green strength, and then arranged adjacent to each other in a desired magnetic pattern. A small amount of powder material is added in-between the segments, and the whole assembly is then sintered to form a sinterbonded composite component of high structural integrity.

Abstract: Assembling magnetic circuitry for an MRI system is disclosed. The MRI system comprises two permanent magnets provided within a yoke structure such as to face each other for generating magnetic field in the space defined therebetween, and two pole pieces respectively provided on opposing surfaces of the permanent magnets. Each of the pole pieces is installed at a predetermined position of the corresponding permanent magnet by sliding the pole piece on the corresponding permanent magnet in a direction parallel with a main surface of the corresponding permanent magnet on which the pole pieces is to be installed.

Abstract: An electric machine such as a direct current motor or generator in which a stator is formed using a set of electrically conductive blade structures disposed about an inner axis of a stator core. Electrical interconnections between the conductive blades are provided by a set of disks connected to the ends of the blades. The disks are formed preferably from an insulating substrate material having electrically conductive pads formed thereon to provide circuit interconnections between the blades. A desired path for current flow is provided by arranging the blades and conductive pads on the disks appropriately in the desired number of turns and phases. The conductive blades and conductive portions of the interconnect disks are formed, in a preferred embodiment, from a material such as a copper and molybdenum laminate.

Abstract: The present invention provides a method of manufacture capable of manufacturing a repulsion magnetic circuit for a speaker with good production efficiency and in a stabilized manner and an apparatus for use in the manufacture. A position of abutment between first magnetic block circuit attached to lower jig (102) and second magnetic circuit block attached to upper jig (105) is detected by detection of a load current of servomotor (103). A pressing time for achieving adhesion is established by the number of pulses from encoder directly coupled with servomotor (103).

Abstract: A yoke in a motor includes a cylindrical yoke housing having a closed end and two magnets that is located in the yoke housing. The magnets are fixed to the yoke housing with adhesive. The adhesive is applied a at least to each adhering area of the yoke housing that is to be adhered to the corresponding magnet or to an adhering area of the each magnet that is to be adhered to the yoke housing. The adhesive is spread to the adhering areas of the yoke housing and each magnet by sliding the adhering areas on each other. Therefore, the magnets are firmly fixed to the yoke housing with a small amount of adhesive.

Abstract: A solenoid for use in a valve such as an exhaust gas recirculation valve for a motor vehicle. The solenoid includes a housing having a coil for generating a first magnetic field. An armature is slidably mounted in the housing. The solenoid further includes a permanent magnet having a second magnetic field, wherein the magnet is located adjacent the armature. In addition, a stator is affixed in the housing for cooperation with the armature and the magnet to form a third magnetic field.

Abstract: Magnetic actuator having a closed magnetic circuit (26) capable of guiding a magnetic flux. The magnetic circuit (26) comprises a fixed magnetic part (30, 31, 32) with a yoke (30) and a mobile part (22), magnetically connected to each other and also at least one main air gap (29) delimited by at least one portion (28) of the mobile part (22) and by the yoke (30). In the main air gap (29), the flux is closed by being set up approximately transverse to the mobile part (22). The fixed part (30, 31, 32) also comprises flux recuperation means (40) that contribute with the mobile part (22) to delimiting an auxiliary air gap (38) in which the magnetic flux is set up laterally to the mobile part (22). The flux is contained on each side of the main air gap (29), on one side by the yoke (30), and on the other side jointly by the mobile part (22) and the flux recuperation means (40) through the part (28) contributing to delimiting the main air gap (29).

Abstract: The method makes it possible to form a stator of an electric motor by means of a multiple-slide press (21, 22, 23). The starting point is a bundle consisting of rectilinear segments of sheets obtained by stamping and welded. The stator is formed by means of four successive operations carried out by four groups of slides of a multiple-slide press and corresponding dies. The cylinder formed is subsequently welded along its joining generatrix and is calibrated in a hydraulic press.

Abstract: A magnet fixing method of a linear servo motor wherein a cage for simultaneously securing positions and angles of a plurality of magnets is injection-molded where the cage is utilized to fix the magnets such that productivity is improved to shorten the working hours and reduce the manufacturing cost. A mutual twisting phenomenon can be prevented by interacting magnetic force among the plurality of magnets to thereby reduce the rate of defects.

Abstract: A magnet for magnetic resonance imaging has an interior working space within the magnet frame sufficient to accommodate a physician and a patient. Because the physician is positioned inside the magnet frame, the physician has unimpeded access to the patient. Elements of the magnet frame desirably encompass a room, and the magnet frame may be concealed from view of a patient within the room. Preferred embodiments facilitate MRI imaged guided surgery and other procedures performed while the patient is being imaged, and minimize claustrophobia experienced by the patient. Also provided is a magnet having field coils disposed about the of pole portions of the magnet. A diagnostic facility for high volume MRI use is also disclosed.

Abstract: A compact and highly reliable nonreciprocal circuit device can be manufactured at low cost. Marking is clearly performed on a surface of the nonreciprocal circuit device. In a method of manufacturing the nonreciprocal circuit device, after components constituting the device are joined together, solder is applied at portions where the components are bonded with each other. The magnetic force of a permanent magnet is adjusted and then laser marking is performed on a surface of a metal case. Next, the nonreciprocal circuit device is heated to perform together solder bonding, thermal aging of the permanent magnet, and the removal of stains left due to marking. Then, after checking the characteristics of the device, delivery inspection is conducted to complete the manufacturing process.

Abstract: Methods of construction for inductive components such as inductors, chokes, and transformers enable these components to be fabricated using mass production techniques, thereby avoiding the need to handle discrete devices during the manufacturing process. In one preferred embodiment, holes are formed through a ferromagnetic substrate and plated with conductive material. The arrangement of these holes, and the subsequent design that ensues, will form the inductive components within the plane of the media in which the device is formed; using the substrate for a magnetic core. By using this approach, the inductive components can be miniaturized to physical sizes compatible with the requirements of modern surface mount technology (SMT) for integrated circuitry (IC). In another preferred embodiment, a series of thin, concentric high permeability rings are etched on a substrate to provide high permeability transformers and inductors having minimal eddy current effects.

Abstract: A method includes the steps of 1) providing a ring-shaped permanent magnet having radially inner and outer surfaces and opposite first and second side surfaces; 2) overmolding a casing material about the magnet to yield a magnet assembly, the casing material comprising a material that contracts as it cools from a molten state and that includes a portion located along the radially outer surface and the first side surface; and 3) mounting the assembly about a rotor shaft.

Abstract: A motor and a method for manufacturing thereof use a rotor having permanent magnets and stators. The highest revolving speed of a motor is adjusted by using end plates of different thickness. The end plates are made of a magnetic material and disposed at the end faces of the rotor. The end plates made of a magnetic material provide part of the magnetic flux generated from the permanent magnets with short circuits within the inside of the rotor. The magnetic flux that links with the coil can be adjusted by using end plates of different thickness. Therefore, the highest revolving speed of a motor can be finely adjusted with ease.

Abstract: A method of assembling a magnetic resonance imaging apparatus includes stacking a plurality of segments of a first plate member and connecting the segments together to thereby assemble the first plate member, fixing a plurality of segments of support-post members to the first plate member and connecting the support-post segments to thereby assemble the support-post members, providing a magnet device assembly by connecting a first magnet device and a second magnet device together by a connection pipe, fixing the magnet device assembly to the first plate member and to the support-post members and sequentially fixing and stacking a plurality of segments of a second plate member on the second magnet device to thereby assemble the second plate member.

Abstract: A process for preparing a magnet roller comprising a plurality of bar-like magnet pieces in a high working efficiency and in an improved adhesion accuracy, which comprises the steps of regulating the bonding position of at least two magnet pieces by their outer peripheral surfaces and their end surfaces, applying an adhesive from the inner surface side of the magnet pieces to the adhesion faces of the magnet pieces for bonding one magnet piece to another magnet piece to form a magnet block, and bonding and fixing the magnet block to a shaft. At least one of the adhesion faces which are in contact with each other may have a plurality of grooves to facilitate penetration of the adhesive into the interface of adjacent two magnet pieces.

Abstract: A method for producing an anisotropic magnet with high energy product through extrusion and, more specifically, by placing a particle charge of a composition from the which magnet is to be produced in a noncircular container, heating the container and particle charge and extruding the container and particle charge through a noncircular extrusion die in such a manner that one of the cross-sectional axes or dimension of the container and particle charge is held substantially constant during the extrusion to compact the particle charge to substantially full density by mechanical deformation produced during the extrusion to achieve a magnet with anisotropic magnetic properties along the axes or dimension thereof and, more specifically, a high energy product along the transverse of the smallest cross-sectional dimension of the extruded magnet.

Abstract: An inductor component contains a drum magnetic core made of a magnetic material having a structure including integrated flanges at both ends of a columnar material, a coil wound around the columnar material in the drum magnetic core and placed between the flanges, and a permanent magnet placed in the neighborhood of the drum magnetic core with the coil wound around. This inductor component contains a sleeve core fitted to the outside of the drum magnetic core. The permanent magnet is placed in at least one gap in a closed magnetic circuit formed with the drum magnetic core and the sleeve core in order to apply a direct-current magnetic field in the direction opposite to the direction of a magnetic field generated by a magnetomotive force due to the coil.

Abstract: The present invention relates to a member for electric equipment, having a surface treatment layer mainly consisting of colloidal silica formed on a surface of a metallic component with a zinc or zinc alloy layer formed thereon, and a protective layer formed on a surface of the surface treatment layer. Further, the surface treatment layer includes at least one of aluminum, titanium, and cobalt as a metallic component. According to a configuration of the present invention, it is possible to provide a metallic member for the electric equipment and a member for an electro-acoustic transducer that has excellent heat resistance, corrosion resistance, and bonding strength.

Abstract: A flux ring for a motor of a power tool has an annular housing which fits inside the motor can of the motor. At least one magnet is on the ring. The at least one magnet includes a portion formed from an isotropic magnetic material and a portion formed from an anisotropic magnetic material. Preferably, the isotropic magnetic material is sandwiched by the anisotropic magnetic material. The magnets being molded onto the flux ring in a two shot process.

Abstract: The invention relates to an inductor comprising a plurality of interconnected conductive segments interwoven with a substrate. The inductance of the inductor is increased through the use of coatings and films of ferromagnetic materials such as magnetic metals, alloys, and oxides. The inductor is compatible with integrated circuit manufacturing techniques and eliminates the need in many systems and circuits for large off chip inductors. A sense and measurement coil, which is fabricated on the same substrate as the inductor, provides the capability to measure the magnetic field or flux produced by the inductor. This on chip measurement capability supplies information that permits circuit engineers to design and fabricate on chip inductors to very tight tolerances.

Abstract: A plurality of grooves 25 are formed in an outer peripheral surface of a cylindrical rubber magnet 17. The grooves 25 extend in a direction in which the cylindrical rubber magnet 17 is inserted into a yoke 3. The grooves 25 are open on both ends in the direction of insertion and are also open outwardly in a radial direction of the cylindrical rubber magnet 17. The grooves are formed at predetermined intervals in a peripheral direction of the cylindrical rubber magnet 17. When the cylindrical rubber magnet 17 is inserted into the yoke 3, an adhesive 15 gets into the grooves 25 without being pushed out of a lower end surface 21 of the cylindrical rubber magnet 17. The adhesive located between adjacent grooves also readily gets into the grooves 25. By presence of the adhesive got into the grooves 25, a necessary and sufficient amount of the adhesive can be uniformly interposed between a peripheral wall section 11 of the yoke 3 and the cylindrical rubber magnet 17.

Abstract: A high frequency, low loss, power, laminated magnetic material includes alternating magnetic plates of low hysteresis loss material and electrically insulating films. The multi-layer structure allows for independently and simultaneously controlling and reducing hysteresis loss and eddy current loss, and maintaining a high resistivity, while operating at high frequencies and at high flux density levels, resulting in extremely low net loss density for the composite material. Methods of making this material include co-firing of the magnetic plates and thin insulating films, making the magnetic plates (of low hysteresis material, such as a ferrite) and insulating films separately, and using heat and/or pressure and/or adhesive or making a stack of magnetic plates with spacers in between them and dipping in a molten or liquid insulating material.

Abstract: A method of manufacturing an inductor includes the step of molding a magnetic material formed by kneading a magnetic material and a resin to form a magnetic material compact body in which the internal conductor is partially exposed from the external surface thereof. Then the surface of the magnetic material compact body is plated to form the external electrodes including a plated metal film and connected to the internal conductor. The surface of the magnetic material compact body is roughened, and then the external electrodes are formed via plating.

Abstract: A method of making a permanent magnet body is provided. The method includes providing a first precursor body comprising a plurality of blocks and magnetizing the first precursor body to form a first permanent magnet body. A recoil magnetization pulse may be applied to the permanent magnet body after the magnetization. The precursor body may be heated during magnetization. A power supply containing a battery may be used to energize a pulsed magnet used to magnetize the precursor body.

Abstract: A permanent magnet field-type compact DC motor having a high output and a low cogging torque is made by fixing a pair of rare earth magnets mainly composed of rare earth-iron-based rapidly quenched and solidified flakes to a soft magnetic frame so as to extend along an inner peripheral surface thereof, and by unsaturation-magnetizing the rare earth magnets so that demagnetization curves at circumferentially opposite end portions of the rare earth magnets are made smaller than a demagnetization curve at a central portion of a magnetic pole of each of the rare earth magnets.

Abstract: A method of assembling a magnetic resonance imaging apparatus includes stacking a plurality of segments of a first plate member and connecting the segments together to thereby assemble the first plate member, fixing a plurality of segments of support-post members to the first plate member and connecting the support-post segments to thereby assemble the support-post members, providing a magnet device assembly by connecting a first magnet device and a second magnet device together by a connection pipe, fixing the magnet device assembly to the first plate member and to the support-post members and sequentially fixing and stacking a plurality of segments of a second plate member on the second magnet device to thereby assemble the second plate member.

Abstract: An electromagnetically actuable device has a magnetic core proximate an armature and a coil selectively energized to draw the armature to the magnetic core. The armature and magnetic core are of laminated magnetic steel and have mating surfaces. At least one of the armature and magnetic core includes conductive weld or braze lines for integrally securing laminations together to define a conductive path proximate the mating surface to provide a shading coil.

Abstract: The invention relates to an inductor comprising a plurality of interconnected conductive segments interwoven with a substrate. The inductance of the inductor is increased through the use of coatings and films of ferromagnetic materials such as magnetic metals, alloys, and oxides. The inductor is compatible with integrated circuit manufacturing techniques and eliminates the need in many systems and circuits for large off chip inductors. A sense and measurement coil, which is fabricated on the same substrate as the inductor, provides the capability to measure the magnetic field or flux produced by the inductor. This on chip measurement capability supplies information that permits circuit engineers to design and fabricate on chip inductors to very tight tolerances.

Abstract: A magnetic field generator comprises a pair of plate yokes connected by a column yoke. The pair of plate yokes has a pair of opposed surfaces each provided with a permanent magnet including a plurality of neodymium magnets. In a method in which the neodymium magnets are demagnetized and adhesive is ground, the magnetic field generator is heated to 200° C.˜350° C. After the neodymium magnets are demagnetized, the adhesive is removed and the neodymium magnets are removed and collected from the magnetic field generator. In a method in which the adhesive is carbonized, the magnetic field generator is heated to 350° C.˜1000° C. After carbonizing the adhesive, the neodymium magnets are removed and collected. Surfaces of the collected neodymium magnets are polished and the neodymium magnets are reused. Further, the collected neodymium magnets are re-aged and reused.

Abstract: A method is presented for manufacturing laminate tile metal pole pieces for an MRI. Each laminate tile has a trapezoidal or annular sector shape. The trapezoidal shape allows the tiles to be attached side by side to form a multiple concentric annular array pole piece without using oddly shaped edge filler tiles needed to fill a circular pole piece with square tiles. The pole piece is made by placing a plurality of tiles into a mold and filling the mold with an adhesive substance to bind the plurality of tiles into a unitary tile body. The unitary tile body is then removed from the mold and attached to a pole piece base to form the pole piece. The mold cavity surface preferably has a non-uniform contour. The bottom surface of the unitary tile body forms a substantially inverse contour of the mold cavity surface contour.

Abstract: A core for an electric machine having a first lamination plate with a first staple, a second lamination plate with a second staple and a second hole, and a third lamination plate with a third hole and a third opening is provided. The first and second lamination, plates are rotated with respect to one another so that the first staple is positioned through the second hole and is bent over the second lamination plate to secure the first and second lamination plates to one another. Similarly, the second and third lamination plates are rotated with respect to one another so that the second staple is positioned through the third hole and is bent over the third lamination plate to secure the second and third lamination plates to one another. In addition, the first staple that is bent over the second lamination plate is received in the third opening.

Abstract: A process for forming ferromagnetic targets for position and speed sensors. The targets are formed on a conductor-clad substrate by first applying a layer of photoresist material and then patterning and etching the photoresist to form trenches defined by the shape and dimensions of the required targets. Ferromagnetic material is formed in the trenches to complete the formation of the targets.

Abstract: A method of fabricating a rotor for an electric traction motor including the steps of forming cavities in the rotor, injecting magnetic material in a portion of the cavities, injecting nonmagnetic material in a portion of the cavities, and post-magnetizing the magnetic material.

Abstract: Disclosed herein is a magnetic field generator and method for assembling the same for a magnetic resonance imaging system, the method comprising: establishing a layout for a permanent magnet of a magnet assembly comprising a pole piece, a ferromagnetic plate yoke and a permanent magnet. The method also includes populating the layout with a plurality of mock-up sticks and block retainers to form a mock layout for the permanent magnet; and installing a magnet block in place of at least one mock-up stick of the plurality of mock-up sticks. Installing the magnet blocks includes pushing the magnet block along a selected slot formed by the displacement of at least one mock-up stick of the plurality of mock-up sticks.

Abstract: A method of making a composite powder metal disk for a rotor assembly in a synchronous reluctance machine. The method includes filling discrete regions of a disk-shaped die with ferromagnetic and non-ferromagnetic powder metals, compacting to powders, and sintering the compacted powders. By this method, a disk is formed that includes alternating regions of magnetically conducting powder metal and magnetically non-conducting powder metal compacted and sintered to a high density. The method may also include forming a rotor assembly by stacking a plurality of the composite powder metal disks axially along a shaft with their magnetic configurations aligned.