Laminated Patents (Class 29/609)
  • Patent number: 8533933
    Abstract: A method for manufacturing and preparing for assembly a stator core of a generator, the stator core having a central cylindrical bore along a longitudinal axis of the stator core, the method including in a first step, mounting a first press plate onto a tooling device and concomitantly and/or subsequently positioning at least one key bar to be manufactured in an axial direction with respect to the longitudinal axis in a spaced manner along a peripheral circumference of the first press plate. The method includes in a second step, stacking a plurality of generator laminations onto the first press plate and mechanically coupling the plurality of generator laminations with the at least one key bar and, in a third step, mounting a second press plate onto the plurality of generator laminations, fixing the second press plate to at least one of the at least one key bar and at least one axial fixing device and concomitantly and/or subsequently exerting axial stress on the first and the second press plates.
    Type: Grant
    Filed: December 18, 2009
    Date of Patent: September 17, 2013
    Assignee: Alstom Technology Ltd
    Inventor: Michel Verrier
  • Patent number: 8528191
    Abstract: Provided is a U-shaped iron core transfer/assembling method, by which a first leg iron core, a second-leg iron core and a lower-yoke iron core are housed in a first leg iron core tank, a second leg iron core tank and a lower-yoke iron core tank, respectively, and those iron cores are individually transported in sideways attitude. Next, the lower-yoke iron core is transferred into a lower-yoke iron core assembling tank. While the first leg iron core, the second leg iron core and the lower-yoke iron core being kept in the tilted postures, the first leg iron core tank, the second leg iron core tank and the lower-yoke iron core assembling tank are individually opened at their openings and are jointed to each other.
    Type: Grant
    Filed: February 24, 2010
    Date of Patent: September 10, 2013
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Masaki Sugihara, Keigo Shibata, Shin Yamada
  • Patent number: 8516682
    Abstract: A manufacturing method of a stator core of a rotating electrical machine includes a finishing process that simultaneously moves a coining punch divided in a circumferential direction and arranged around a helically stacked core to a center side in a radial direction and presses an outer surface of a core-back part of the helically stacked core while pressing an end side of the helically stacked core in an axial direction by a holding device.
    Type: Grant
    Filed: February 29, 2012
    Date of Patent: August 27, 2013
    Assignee: Denso Corporation
    Inventor: Ryoutarou Kojima
  • Patent number: 8484829
    Abstract: Methods of manufacturing low profile magnetic components configured as a power management devices for an electrical system of an electronic device involve prefabricated coil windings assembled with a plurality of flexible dielectric sheet layers, and laminating the plurality of flexible dielectric sheets around the prefabricated coil windings to form a dielectric body having a low profile chip configuration attachable to the electronic device.
    Type: Grant
    Filed: March 16, 2010
    Date of Patent: July 16, 2013
    Assignee: Cooper Technologies Company
    Inventors: Daniel Minas Manoukian, Robert James Bogert
  • Patent number: 8474129
    Abstract: Lamination packs of a controlled height are produced in that laminations are punched with a tool and glue is applied partially onto at least one of an upper surface and a lower surface of each of the laminations without the application device that applies the glue contacting the laminations. Several of the laminations are then assembled to a lamination pack. Height of the lamination packs is controlled by interrupting the application of glue for certain laminations so that between some of the laminations that are stacked for assembling a lamination pack there is no glue.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: July 2, 2013
    Assignee: Kienle + Spiess Stanz- und Druckgiesswerk GmbH
    Inventors: Daniel Blocher, Steffen Bauer
  • Patent number: 8450830
    Abstract: A plurality of sequential electro-deposition, planarization and insulator deposition steps are performed over a patterned thick photoresist film to form a laminated ferromagnetic alloy core for micro-fabricated inductors and transformers. The use of a plurality of contiguous thin laminations within deep patterns on non-removable photoresist film provides sufficient volume of magnetic film in, for example, high frequency applications, and reduces eddy current loss at high frequency.
    Type: Grant
    Filed: September 12, 2011
    Date of Patent: May 28, 2013
    Assignee: National Semiconductor Corporation
    Inventors: Peter J. Hopper, William French, Andrei Papou, Dok Won Lee
  • Patent number: 8427272
    Abstract: An amorphous alloy-based magnetic core with reduced audible noise and a method of making the amorphous alloy-based magnetic core emanating low audible noise, including: placing the core with multiple layers of high strength tape on the core legs, wherein the tapes have a high tensile strength, high dielectric strength and high service temperature, resulting in reduced level of audible noise. When operated under optimum condition, the reduced level of audible noise is 6-10 dB less when compared with a same-size core that has been coated with resin instead.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: April 23, 2013
    Assignee: Metglas, Inc.
    Inventors: Mark Robert Columbus, Robert Brown, Kengo Takahashi, Ryusuke Hasegawa
  • Patent number: 8421293
    Abstract: Improvement of torque densities, miniaturization and weight saving for outer rotor type motors or permanent-magnet-field-type DC motors can be efficiently achieved by high-energy densification of a magnet. However, torque pulsation or armature reaction gives negative influences thereto. Further, in application of a slotless (coreless) structure eliminating the torque pulsation or the armature reaction, the magnetic resistance of motor magnetic circuits will be enhanced. For solving the above problems, there is provided an annular magnet that is opened in a reverse direction relative to the opening direction of a U-shaped segment fabricated in constantly-directed magnetic fields, the annular magnet having an anisotropic distribution where angles relative to inner peripheral tangent lines can be continuously changed in the range of approximately 0 to 90 degrees, and having energy density (BH)max of 160 to 186 kJ/m3.
    Type: Grant
    Filed: July 16, 2008
    Date of Patent: April 16, 2013
    Assignee: Minebea Co., Ltd.
    Inventor: Fumitoshi Yamashita
  • Patent number: 8402636
    Abstract: A manufacturing method of ground-buried-type solid insulation transformer includes producing a coil form into which an inner window is formed; winding a low voltage coil and a high voltage coil on the coil form to produce a first coil part; winding glass fiber on the first coil part to produce a second coil part and assembling a first mold into the inner window and then pre-heating the second coil part; putting the second coil part into a second mold and injecting epoxy resin and hardener between the second coil part and the second mold, and automatically molding and curing thereof under predetermined speed, vacuum, pressure and temperature to produce a third coil part on outer circumference of which an epoxy layer is formed; separating the first mold from the inner window of the third coil part and then after-treating and curing the third coil part; cooling the after-treated and cured third coil part and sanding and washing the epoxy layer, and applying semi-conductive coating material to the sanded part to
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: March 26, 2013
    Assignee: Cheryong Industrial Co., Ltd.
    Inventors: Jong Tae Park, Byung Kwon Song, Kee Ha Hwang, Tae Ho Kim, Ki Hak Yi
  • Patent number: 8397369
    Abstract: Numerous arrangements for permanent magnets are disclosed that can focus the flux produced by the magnets. Depending on the particular application in which the disclosed designs and techniques are used, efficiency and reliability may be increased by minimizing flux leakage, increasing peak flux density, and shaping the flux fields to improve the effective coercivity of the flux focusing permanent magnet arrangement when loaded, and to achieve customized voltage and current waveforms. The disclosed magnet assemblies may be incorporated into a machine, such as a motor/generator, having windings and may be disposed for movement relative to the windings. The magnet assembly may be mounted on a support formed of one or more ferromagnetic materials, such as a back iron. The disclosed flux focusing magnet assemblies may be formed using a variety of manufacturing methods.
    Type: Grant
    Filed: April 3, 2012
    Date of Patent: March 19, 2013
    Assignee: Boulder Wind Power, Inc.
    Inventors: James S. Smith, Robert Pillsbury, Brian Sullivan
  • Patent number: 8375569
    Abstract: An apparatus for manufacturing a transformer core includes a drawing which draws magnetic sheet materials in parallel from winding bodies. A cutter cuts the sheet materials at predetermined positions substantially simultaneously to form sheets each with a different length. An overlapping unit forms a block-shaped laminate by laminating the cut magnetic sheet materials in length and forms a resultant laminate by laminating the formed block-shaped laminates. An annulation unit forms an annular structure of the resultant laminate so that the longer block-shaped laminate forms the outer annular portion and the shorter block-shaped laminate forms the inner annular portion. Both ends of the magnetic sheet materials are abutted or overlapped to locate the abutted or overlapped portions at annularly different positions between adjoining layers of the magnetic sheet materials. A control unit controls the drawing unit, cutter and overlapping unit.
    Type: Grant
    Filed: June 11, 2009
    Date of Patent: February 19, 2013
    Assignee: Hitachi Industrial Equipment Systems Co., Ltd.
    Inventors: Kazuyuki Fukui, Kenji Nakanoue, Takashi Kurata, Hisashi Koyama, Hidemasa Yamaguchi, Chikara Mizusawa
  • Patent number: 8371021
    Abstract: A process of manufacturing segments, an anisotropic direction of which is continuously changed in a plane vertically by a uniform magnetic field maintained in a constant direction and a process of arranging a plurality of segments on a circumference, extruding the segments in a ring shape by rheology based on the viscous deformation of the segments, from one thrust-direction end surface of the segments, and subsequently compressing the segments from both thrust-direction end surfaces of the segments are necessarily included. A ring magnet, anisotropy of which is controlled in a continuous direction, is provided, and a source for generating a static magnetic field has energy density (BH) max?160 to 180 kJ/m3.
    Type: Grant
    Filed: May 20, 2009
    Date of Patent: February 12, 2013
    Assignee: Panasonic Corporation
    Inventors: Fumitoshi Yamashita, Kiyomi Kawamura, Yukihiro Okada, Hiroshi Murakami
  • Publication number: 20130009740
    Abstract: A common mode filter having heterogeneous laminates includes a first magnetic layer, a nonmagnetic insulating substrate, a second magnetic layer, a first coil layer, and a second coil layer. The second magnetic layer is formed on the nonmagnetic insulating substrate, between the nonmagnetic insulating substrate and the first magnetic layer. The first coil layer is disposed between the first magnetic layer and the second magnetic layer, and includes a first coil. The second coil layer is disposed between the first magnetic layer and the second magnetic layer, and includes a second coil. The first and second coil layers are separated from each other, and the first and second coils are magnetically coupled to each other.
    Type: Application
    Filed: March 26, 2012
    Publication date: January 10, 2013
    Applicant: INPAQ TECHNOLOGY CO., LTD.
    Inventors: YU CHIA CHANG, CHI LONG LIN, HUAI LUH CHANG, CHENG YI WANG
  • Publication number: 20120280781
    Abstract: A controlled seam magnetic core lamination utilizable in an inductor structure includes a magnetic base and first and second spaced-apart magnetic sidewalls extending substantially orthogonally from the base to define a seam therebetween.
    Type: Application
    Filed: May 2, 2011
    Publication date: November 8, 2012
    Inventors: Peter Smeys, Andrei Papou, Peter Johnson, Anuraag Mohan
  • Patent number: 8291573
    Abstract: A stator has conductor segments serially wound on a core. Each segment inserted in one of slots of the core has a slanting portion protruding from the slot and inclined toward circumferential and axial directions of the core. Each slanting portion has an oblique portion with a film removal surface and a film removal portion with a film removed surface to have a slanting removal area covered with no insulation film and extending on the oblique portion. Each film removal portion has a connection portion on an end thereof. The connection portions are aligned along a radial direction of the core to form a plurality of end pairs. The connection portions of each end pair are connected with each other so as to serially connect the segments with one another.
    Type: Grant
    Filed: October 26, 2010
    Date of Patent: October 23, 2012
    Assignee: Denso Corporation
    Inventor: Takashi Tokizawa
  • Patent number: 8286331
    Abstract: A method for manufacturing a laminated core includes (1) blanking a rotor core sheet 15 and a stator core sheet 14 from a thin strip material 27 and (2) laminating the stator core sheet 14 inside a die. The stator core sheet 14 includes a ring-shaped yoke piece 18 and plural magnetic pole pieces 19 integrally connecting to a radially inside of the yoke piece 18. Each of the magnetic pole pieces 19 includes a magnetic pole shaft piece 20 and a magnetic pole tooth piece 21. The magnetic pole pieces 19 are formed by blanking preparatory slots 29; coining a part or a whole of the magnetic pole shaft pieces 20 to elongate the same in a radially inward direction; and thereafter, blanking the finishing slots 30 and shaping the magnetic pole tooth pieces 21.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: October 16, 2012
    Assignee: Mitsui High-Tec, Inc.
    Inventor: Akihiro Hashimoto
  • Patent number: 8276426
    Abstract: Laminations to be stacked as magnetic cores are produced from a very thin amorphous metal strip, using a punch press with accurate punch/die clearance. The laminations are collected on conveyor spindles or a transport rod or pipe, in either case being arranged without the need for substantial handling. Heat annealing and anti-vibration treatments can be applied along a conveying path. The laminations are grouped in a stack to define a core and are packaged or encapsulated in electrically nonconductive coverings. The finished core has advantageous electrical characteristics and low cost.
    Type: Grant
    Filed: March 20, 2008
    Date of Patent: October 2, 2012
    Assignee: Magnetic Metals Corporation
    Inventors: Rodica Musat, Frank A. Raneiro, Thomas H. Rooney, Jr.
  • Publication number: 20120227250
    Abstract: A method of manufacturing an inductor includes a lamination step, a division step, a firing step, and a plating step. In the lamination step, a laminate including an insulator, a coil body, and external electrodes is formed. That is, in the lamination step, insulating layers having wide filling conductors, insulating layers having narrow filling conductors, and conductor patterns having external electrode patterns are laminated. As a result, the conductor patterns form the coil body, and the wide filling conductors, the narrow filling conductors, and the external electrode patterns form the external electrodes. The narrow filling conductors have a width that is less than the widths of the wide filling conductors and the external electrode patterns, and recesses and projections are provided in the external electrodes.
    Type: Application
    Filed: May 21, 2012
    Publication date: September 13, 2012
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventor: Kazuhiko YAMANO
  • Patent number: 8234775
    Abstract: A method for manufacturing a laminated rotor core includes a punching process for punching a strip-shaped material to make a core piece, a placing process, which is performed simultaneously with the punching process of the core piece, for placing the core piece in a die so that the core piece is placed on another core piece previously punched and placed in the die and a joining process for joining the core pieces.
    Type: Grant
    Filed: February 27, 2008
    Date of Patent: August 7, 2012
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventors: Akinori Hoshino, Haruji Suzuki, Shusaku Kamio
  • Patent number: 8230579
    Abstract: A method for producing an electromotor includes: producing laminated cores to form a segmented part including teeth and grooves, two adjacent laminated cores having a partial tooth at ends arranged at a transition point between the two laminated cores; arranging the laminated cores to form a transition tooth from the partial teeth at the transition point of the two adjacent laminated cores; enclosing of each transition tooth by a transition coil; supplying heat at each transition coil to make adhesive an outer thermoplastic layer surrounding a conductor wire of each transition coil and applying pressure to each transition coil in a direction of a floor of the two grooves surrounding each transition tooth to press together the two partial teeth forming the transition tooth; and hardening the outer thermoplastic layer.
    Type: Grant
    Filed: December 7, 2005
    Date of Patent: July 31, 2012
    Assignee: Etel SA
    Inventors: Claude Lachat, Sandro Iervolino, Fabien Dachaud
  • Publication number: 20120182099
    Abstract: A relay comprises a movable body placed in a cavity which is formed on a substrate and surrounded by an enclosing side wall and sealed by a cover layer. The movable body comprises a first magnet which is permanently magnetized and has at least a first end. The enclosing side wall formed by ceramic layers, wherein a coil being formed by providing conductor traces on the ceramic layers and stacking the ceramic layers such that the conductor traces on adjacent ceramic layers are connected head to tail to form a continuous conduction path. When the coil is energized, a magnetic torque is generated on the first magnet to force the first magnet and the movable body to rotate.
    Type: Application
    Filed: March 29, 2012
    Publication date: July 19, 2012
    Applicant: MAGVENTION (SUZHOU), LTD.
    Inventor: Jun Shen
  • Patent number: 8205322
    Abstract: A method of manufacturing a laminated stator core includes: forming a band-shaped yoke core sub-piece having a shape that an outer half is developed in a straight line when a yoke portion of the laminated stator core is divided into two halves in the width direction by punching a metal plate; forming an outer laminated yoke body by winding and laminating the band-shaped yoke core sub-piece in a spiral shape and coupling it in a caulking manner; forming an inner yoke-attachment magnetic core sub-piece having an inner yoke sub-portion obtained by dividing the inner half in a unit of magnetic poles when the yoke portion of the laminated stator core is divided into two halves in the width direction, by punching a metal plate; forming an inner yoke-attachment laminated magnetic sub-body by laminating and coupling a predetermined number of the inner yoke-attachment magnetic core sub-pieces to each other in a caulking manner; forming an intermediate assembly in which the inner yoke sub-portions form a ring shape by
    Type: Grant
    Filed: February 16, 2010
    Date of Patent: June 26, 2012
    Assignee: Mitsui High-Tec, Inc.
    Inventors: Yoshiaki Mitsui, Katsufusa Fujita
  • Patent number: 8205320
    Abstract: There is provided a rotating electric machine capable of reducing torque pulsation, even when a slight stepped portion is present in an inner diameter shape of a stator core formed by allowing split cores divided in every magnetic pole to be in an annular shape. The stator core is formed by stacking a plurality of laminates prepared by stack of split core members formed by punching steel sheets and arranged in an annular shape in a state where the laminates are rotated one another by a predetermined angle. With such a configuration, it is possible to mutually offset torque pulsation components caused by the shape asymmetry of the laminates and reduce the torque pulsation components of the stator core on the whole.
    Type: Grant
    Filed: November 20, 2008
    Date of Patent: June 26, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventor: Hiroyuki Akita
  • Publication number: 20120154084
    Abstract: A soft-magnetic, amorphous alloy ribbon produced by a rapid quenching method, having transverse lines of recesses formed on its surface by laser beams with predetermined longitudinal intervals, with a doughnut-shaped projection formed around each recess; doughnut-shaped projections having smooth surfaces substantially free from splashes of the alloy melted by the irradiation of laser beams, and a height t2 of 2 ?m or less; and a ratio t1/T of the depth t1 of the recesses to the thickness T of the ribbon being in a range of 0.025-0.18, thereby having low iron loss and low apparent power.
    Type: Application
    Filed: September 14, 2010
    Publication date: June 21, 2012
    Applicant: HITACHI METALS, LTD.
    Inventors: Yoshihito Yoshizawa, Naoki Ito, Shinichi Kazui, Makoto Sasaki
  • Patent number: 8201316
    Abstract: An electric motor, transformer or inductor having a cooling system. A stack of laminations have apertures at least partially coincident with apertures of adjacent laminations. The apertures define straight or angled cooling-fluid passageways through the lamination stack. Gaps between the adjacent laminations are sealed by injecting a heat-cured sealant into the passageways, expelling excess sealant, and heat-curing the lamination stack. Manifold members adjoin opposite ends of the lamination stack, and each is configured with one or more cavities to act as a manifold to adjacent passageway ends. Complex manifold arrangements can create bidirectional flow in a variety of patterns.
    Type: Grant
    Filed: February 11, 2009
    Date of Patent: June 19, 2012
    Assignee: AeroVironment Inc.
    Inventors: Wally E. Rippel, Daryl M. Kobayashi
  • Patent number: 8201318
    Abstract: A method of manufacturing an inductor includes a lamination step, a division step, a firing step, and a plating step. In the lamination step, a laminate including an insulator, a coil body, and external electrodes is formed. That is, in the lamination step, insulating layers having wide filling conductors, insulating layers having narrow filling conductors, and conductor patterns having external electrode patterns are laminated. As a result, the conductor patterns form the coil body, and the wide filling conductors, the narrow filling conductors, and the external electrode patterns form the external electrodes. The narrow filling conductors have a width that is less than the widths of the wide filling conductors and the external electrode patterns, and recesses and projections are provided in the external electrodes.
    Type: Grant
    Filed: July 10, 2008
    Date of Patent: June 19, 2012
    Assignee: Murata Manufacturing Co., Ltd.
    Inventor: Kazuhiko Yamano
  • Publication number: 20120105188
    Abstract: The present invention relates to a multilayered chip power inductor with high direct current superposition characteristics and high-frequency characteristics, particularly to a multilayered chip power inductor using as magnetic materials a magnetic sheet filled up with soft magnetic metal powder and a magnetic core. The present invention is to provide a multilayered chip power inductor achieving high inductance and direct current superposition characteristics.
    Type: Application
    Filed: April 30, 2010
    Publication date: May 3, 2012
    Applicant: CHANG SUNG CORPORATION
    Inventors: Sung Tae Lim, Tae Kyung Lee, Doo In Kim, Chung Ryul Kim
  • Patent number: 8161625
    Abstract: There is provided a rotating electric machine capable of reducing torque pulsation, even when a slight stepped portion is present in an inner diameter shape of a stator core formed by allowing coupling split cores divided in every magnetic pole to be in an annular shape. The stator core is formed by stacking a plurality of laminates prepared by stack of coupling split core members formed by punching steel sheets in an annularly arranged shape in a state where the laminates are rotated one another by a predetermined angle. With such a configuration, it is possible to mutually offset torque pulsation components caused by the shape asymmetry of the laminates and reduce the torque pulsation components of the stator core on the whole.
    Type: Grant
    Filed: November 20, 2008
    Date of Patent: April 24, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventor: Hiroyuki Akita
  • Publication number: 20120090164
    Abstract: A method for achieving converter transformer for suppressing DC bias magnet comprises increasing the seaming width of the transformer core lamination, which comprises in detail calculating the width and the height of each stage of lamination according to the reserved seaming width of the lamination, the sectional area of the core, the space between columns, and the height of the window, shearing the lamination based on the width and the height of the lamination obtained by calculating, overlapping two pieces of laminations into one piece of lamination according to the order of stages, placing them on the core frame alternately by stages, and after overlapping all the laminations, fastening each stage of lamination.
    Type: Application
    Filed: June 26, 2009
    Publication date: April 19, 2012
    Applicant: TBEA SHENYANG TRANSFORMER GROUP CO., LTD
    Inventors: Jian Wang, Guiping Li, Yong Sun, Zhikai Ma
  • Patent number: 8151439
    Abstract: The present invention provides a method for mounting at least one magnetic pole of a rotor of a motor of a synchronous electrical rotating machine from elementary elements, the rotor including a hub. The method includes the following successive steps: forming the set of elementary elements of rectangular parallelepipedal shape by fixing at least two elementary elements to each other with an electrical insulator being interposed therebetween; the set of elementary elements being magnetizable; machining a main face of the set of elementary elements in order to form a cylindrical face having a radius substantially equal to the predefined radius of the hub; magnetizing the set of elementary elements; and fixing the set of elementary elements to the hub, the set of elementary elements forming at least a portion of the magnetic pole.
    Type: Grant
    Filed: February 9, 2009
    Date of Patent: April 10, 2012
    Assignee: Alstom Transport SA
    Inventor: Andry Randria
  • Patent number: 8138650
    Abstract: A rotor core of a rotating electrical machine formed by stacking a plurality of blanks blanked from a steel sheet, the blank having a yoke, a magnetic pole portion confronting the yoke, and a magnet insertion hole positioned between the yoke and the magnetic pole portion, the magnetic pole portion having a projection projecting circumferentially at two circumferential sides thereof.
    Type: Grant
    Filed: April 13, 2005
    Date of Patent: March 20, 2012
    Assignees: Toshiba Ha Products Co., Ltd., Toshiba Consumer Marketing Corporation, Mitsui High-Tec Inc.
    Inventors: Tsuyoshi Shiga, Noboru Shibata
  • Publication number: 20120043848
    Abstract: An apparatus and method for the production of relatively large diameter annular components, such as stator cores for electric motors, without excessive waste of material. In one embodiment, a first progressive die assembly forms a plurality of identical pole pieces each made of a plurality of individual stacked and interlocked laminations. The pole pieces, having protruding end portions, are loaded into a rotary carousel. A second progressive die assembly forms a continuous strip including a plurality of body segments connected via hinge portions disposed adjacent recesses between the body segments that are dimensioned to receive the protruding ends of the pole pieces.
    Type: Application
    Filed: August 18, 2011
    Publication date: February 23, 2012
    Applicant: L.H. CARBIDE CORPORATION
    Inventors: Thomas R. Neuenschwander, Barry A. Lee, Trevor Hirst
  • Patent number: 8108987
    Abstract: A method of manufacturing a magnetic resonance imaging (MRI) device is provided including providing at least one magnet positioned between a keeper device and a yoke, the keeper device being positioned at a pole region of the at least one magnet, positioning at least one pole device at the pole region of the at least one magnet, and removing the keeper device from the pole region to allow the at least one pole device to be positioned at the pole region of the at least one magnet.
    Type: Grant
    Filed: November 3, 2004
    Date of Patent: February 7, 2012
    Assignee: General Electric Company
    Inventors: Bulent Aksel, Judson Sloan Marte, Juliana Chiang Shei, Mark Gilbert Benz, Yuji Inoue
  • Patent number: 8108988
    Abstract: A method of manufacturing a laminated iron core using a die, includes punching out iron core pieces from a thin steel sheet material by a first working row, each piece having a spindle hole and a plurality of slot holes of a given configuration. Electrically insulating sheet pieces are punched out from an electrically insulating thin sheet material by a second working row, each piece having a spindle hole and a plurality of slot holes with a configuration similar to, but smaller than, the slot holes of the iron core pieces. Thereafter, the iron core pieces and electrically insulating sheet pieces are stacked such that edges of the slot holes of the electrically insulating sheet pieces extend outwardly beyond edges of the slot holes of the iron core pieces.
    Type: Grant
    Filed: August 13, 2008
    Date of Patent: February 7, 2012
    Assignee: Kuroda Precision Instruments Ltd.
    Inventors: Takeshi Nishizawa, Hideo Horii
  • Patent number: 8087158
    Abstract: A method of producing a laminated armature for a fuel injector provides providing a plurality of laminations (10) in plate-shaped strip stock material (12). Each lamination has a base (11) and a plurality of tabs (20, 22) extending from the base. The base and tabs are coplanar. The laminations are cut from the strip material, with the tabs having free ends (25). The tabs are bent so as to be generally transverse with respect to the base. The laminations are then stacked on top of each other and joined together. The free ends of the tabs are cut to define a generally planar impact surface.
    Type: Grant
    Filed: October 30, 2008
    Date of Patent: January 3, 2012
    Assignee: Continental Automotive Systems US, Inc.
    Inventor: Dean Leigh Spiers
  • Patent number: 8082659
    Abstract: A method for forming a loop winding having a plurality of meandering parts and disposed in a stator of a motor which includes: disposing the loop winding between a first die unit having a plurality of first dies and a second die unit having a plurality of second dies; and press forming the loop winding between the first dies and the second dies by relatively moving the first die unit and the second die unit toward each other, wherein the press forming step is so performed as to provide the loop winding with a plurality of meandering parts and, simultaneously, to reduce the loop winding in the radial direction.
    Type: Grant
    Filed: July 22, 2010
    Date of Patent: December 27, 2011
    Assignees: Honda Motor Co., Ltd., Toyo Seikan Kaisha, Ltd.
    Inventors: Daijiro Takizawa, Hisashi Katoh, Tadanobu Takahashi, Sunao Morishita, Kei Oohori
  • Patent number: 8069552
    Abstract: A method of manufacturing a rotor magnet for a micro rotary electric machine is provided which includes steps of: a process in which a plurality of thick films, each of which is made of nanocomposite texture composed of ?Fe and R-TM-B where R is either 10 to 20 atomic % Nd or 10 to 20 atomic % Pr, B is 5 to 20 atomic % and TM is either Fe or partly Co-substituted Fe with 0 to 16 atomic %, are formed into a laminated magnet including isotropic nano-crystalline texture which contains ?Fe and R2TM14B and which has a remanence, Mr, of 0.95 T or more; and a process where the laminated magnet is multi-polar magnetized in-plane of the thick films.
    Type: Grant
    Filed: August 13, 2009
    Date of Patent: December 6, 2011
    Assignee: Minebea Co., Ltd.
    Inventor: Fumitoshi Yamashita
  • Publication number: 20110234361
    Abstract: In a method for manufacturing pencil cores a continuous strip of electrical steel is provided. The continuous strip is cut to create a plurality of starting strips as laminations each having a length longer than a desired length of the pencil cores and at least one of the strips having a strip width at least equal to or larger than a desired diameter of a cross-section of the pencil cores. The starting strips are provided with a bonding layer. The starting strips are stacked and then heated and cured to create a bonded stack. The bonded stack is machined to a substantially circular cross-section. Without a de-burring or de-smearing operation after the machining, the machined bonded stack is cut to create a plurality of pencil cores of the desired length. The pencil cores created by the method are substantially round, and have no welds at end faces.
    Type: Application
    Filed: March 25, 2010
    Publication date: September 29, 2011
    Inventor: Mark Bender
  • Patent number: 7950133
    Abstract: A method comprising: a first process of placing a laminated rotor core in a preheating device to preheat the laminated core; a second process of removing the preheated laminated core from the preheating device and disposing the laminated core between upper and lower dies of a resin sealing apparatus; a third process of pressing the laminated core by the upper and lower dies and liquefying resin material in resin reservoir pots by heating; and a fourth process of ejecting the liquefied resin material from the pots into the magnet insertion holes by plungers inserted and moving vertically in the pots and thermally curing the resin material. The method improves efficiency of resin sealing the permanent magnets in the laminated core.
    Type: Grant
    Filed: December 10, 2009
    Date of Patent: May 31, 2011
    Assignee: Mitsui High-Tec, Inc.
    Inventors: Katsumi Amano, Kazutoshi Ueda
  • Patent number: 7946023
    Abstract: The present invention a method and apparatus for measuring the compression of a stator core 10 that comprises attaching a measuring device 22 to a tensioner 20, placing the tensioner on an end of a through-bolt 12 of the stator core, and performing at least one act of tensioning the stator core 10 with the tensioner. Then measuring a compression state of the stator core by the measuring device registers determining the amount of relative compression achieved by the act of tensioning, the relative compression is the amount of actual compression of the core and the amount of stretch of the through-bolt. Finally determining an actual compression state of the stator core based on the measuring.
    Type: Grant
    Filed: November 22, 2005
    Date of Patent: May 24, 2011
    Assignee: Siemens Energy, Inc.
    Inventors: James Allan Cook, David T. Allen
  • Patent number: 7891077
    Abstract: A method of preparing a polymer actuator includes providing an ionic conductive polymer membrane; forming first and second metal electrodes respectively over first and second surfaces of the ionic conductive polymer membrane; substituting water used in the formation of the first and second metal electrodes with an ionic liquid stable to an electrolysis; and coating the first and second surfaces of the metal electrodes with a coating material.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: February 22, 2011
    Assignee: Electronics and Telecommunications Research Institute
    Inventors: Hyung Kun Lee, Nak Jin Choi, Kang Ho Park, Jong Dae Kim
  • Patent number: 7882615
    Abstract: The present invention is directed to a method of forming a transformer having a stacked core, which includes upper and lower yokes and first and second outer legs. The core also includes one or more inner legs. Each of the upper and lower yokes is formed from a stack of plates and has a rectangular cross-section. Each inner leg is formed from a stack of plates and has a cruciform cross-section. Each of the first and second outer legs is formed from a stack of plates and may have a cruciform cross-section.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: February 8, 2011
    Assignee: ABB Technology AG
    Inventors: William E. Pauley, Jr., Charlie H. Sarver, Rush B. Horton, Jr.
  • Patent number: 7882613
    Abstract: A method of applying at least one magnet to a surface of a component made of a magnetic material includes placing the at least one magnet in a holding apparatus, and positioning the holding apparatus in the immediate vicinity of the component. A holding element applies a holding force to the at least one magnet to hold it in the holding apparatus. The holding element is deactivated such that the holding force is reduced, and the at least one magnet is transferred to the surface of the component. A holding apparatus for applying at least one magnet to a surface of a component made of a magnetic material includes a surface region for supporting the at least one magnet and at least one deactivatable holding element for applying a force on the at least one magnet.
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: February 8, 2011
    Assignee: ThyssenKrupp Aufzugswerke GmbH
    Inventors: Frank Barthelmie, Jochen Schulze, Nis-Anton Möllgaard, Uwe Resag
  • Patent number: 7866030
    Abstract: A process for forming a lamination stack of superposed metallic laminations, comprising the steps of: providing a locking lamination having locking openings adjacent to respective projecting tabs; providing a passage lamination with passage openings, each having a deformed edge portion; axially aligning and fitting each tab of the locking lamination through a passage opening of the passage lamination; and pressing each tab against an adjacent face of the passage lamination, until each tab is contained in a respective passage opening of the passage lamination and partially seated on an edge portion of the passage opening, deformed to the inside of the locking opening of the locking lamination, axially locking the latter to the passage lamination.
    Type: Grant
    Filed: June 21, 2010
    Date of Patent: January 11, 2011
    Assignee: Whirlpool S.A.
    Inventors: Tarcisio Joao Grott, Heber De Carvalho Hespanhol, Hermann Otto Knupfer, Anderson Wolf, Gilberto Lenkulkul, Sergio Do Rosario
  • Patent number: 7861403
    Abstract: A current transformer core has a ratio of the core outside diameter Da to the core inside diameter Di of <1.5, a saturation magnetostriction ?s of =|4| ppm, a circular hysteresis loop with 0.50=Br/Bs=0.85 and an Hcmax=20 mA/cm. The current transformer core is made of a soft magnetic iron alloy in which at least 50% of the alloy structure is occupied by fine-crystalline particles with an average particle size of 100 nm or less, and the iron-based alloy comprises, in essence, one combination.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: January 4, 2011
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Wulf Guenther, Detlef Otte, Joerg Petzold
  • Patent number: 7845065
    Abstract: A method of making a motor stator core having a back iron and a plurality of teeth extending radially inward from the back iron includes providing the plurality of teeth and the back iron from oriented steel so that a magnetic flux transmission path is formed with superior properties in essentially one direction. At least one of the plurality of teeth and the back iron is annealed in selected portions so as to improve magnetic flux transmission in a second direction, different from the one direction.
    Type: Grant
    Filed: November 7, 2007
    Date of Patent: December 7, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventor: Alan G. Holmes
  • Patent number: 7832080
    Abstract: A directional microphone assembly for a hearing aid, and methods of assembling a directional microphone, are provided. The hearing aid has one or more microphone cartridge(s), and first and second sound passages. Inlets to the sound passages, or the sound passages themselves, are spaced apart such that the shortest distance between them is less than or approximately equal to the length of the microphone cartridge(s). A sound duct and at least one surface of a microphone cartridge may form each sound passage, where the sound duct is mounted with the microphone cartridge. Alternatively, each sound duct may be formed as an integral part of a microphone cartridge.
    Type: Grant
    Filed: October 11, 2007
    Date of Patent: November 16, 2010
    Assignee: Etymotic Research, Inc.
    Inventors: Mead C. Killion, Robert B. Schulein, Timothy S. Monroe, Viorel Drambarean, Andrew J. Haapapuro, John S. French
  • Patent number: 7827672
    Abstract: In a stator for an automotive alternator, the inner circumferential surfaces of the bridge portions are placed in contact with the end surfaces of the stator core without any gaps so that the spatial ratio occupied by the clusters of stator windings belonging to the bridge portions in the coil ends of the stator coil is at high density. The method of manufacture comprises a step of manufacturing a parallelepiped laminated body having a plurality of slots by laminating a plurality of comb-shaped strips each having a band portion and a plurality of teeth, a step of inserting into the slots from the side of the openings of the slots a stator coil comprising bridge portions and axially parallel portions having current generating portions, a step of extending the ends of the teeth of the laminated body in the longitudinal direction of the laminated body, and a step of bending the laminated body to form a cylindrical shape.
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: November 9, 2010
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Yoshihito Asao
  • Patent number: 7774921
    Abstract: A horizontal axis washing machine includes a clothing receptacle rotated by a 4 pole rotor. A 36 slot stator having an interior bore with an interior diameter receives the 4 pole rotor in magnetic coupling relation and capable of operating within a flux weakening range of at least 5:1. The stator has a ratio of an interior diameter to a minimum exterior diameter greater than or equal to 0.63:1.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: August 17, 2010
    Assignee: Emerson Electric Co.
    Inventors: Keith I. Hoemann, Gary E. Horst
  • Publication number: 20100182110
    Abstract: A relay comprises a movable body placed in a cavity which is formed on a substrate and surrounded by a spacer layer and sealed by a cover layer. The movable body comprises a first magnet which is permanently magnetized and has at least a first end. A nearby switching electromagnet, when energized, produces a switching magnetic field which is primarily perpendicular to the magnetization direction of the first magnet and exerts a magnetic torque on the first magnet to force the first magnet and said movable body to rotate and close an electrical conduction path at the first end. Changing the direction of the electrical current in the switching electromagnet changes the direction of the switching magnetic field and thus the direction of the magnetic torque on the first magnet, and causes the first magnet and said movable body to rotate in an opposite direction and opens the electrical conduction path at the first end.
    Type: Application
    Filed: March 29, 2010
    Publication date: July 22, 2010
    Applicant: MAGVENTION (SUZHOU), LTD.
    Inventor: Jun Shen