Electric Battery Cell Making Patents (Class 29/623.1)
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Patent number: 11658301Abstract: The present invention relates to a lithium secondary battery including a positive electrode, a negative electrode, a separator, which includes a coating layer including an organic binder and inorganic particles, and a gel polymer electrolyte formed by polymerization of an oligomer, wherein the organic binder and the gel polymer electrolyte are bonded by an epoxy ring-opening reaction, and a method of preparing the same.Type: GrantFiled: April 1, 2019Date of Patent: May 23, 2023Assignee: LG ENERGY SOLUTION, LTD.Inventors: Won Kyung Shin, Kyoung Ho Ahn, Chul Haeng Lee, Jae Won Lee
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Patent number: 11658300Abstract: An anode for an energy storage device includes a current collector having a metal oxide layer. A continuous porous lithium storage layer overlays the metal oxide layer, and a first supplemental layer overlays the continuous porous lithium storage layer. The first supplemental layer includes silicon nitride, silicon dioxide, or silicon oxynitride. The anode may further include a second supplemental layer overlaying the first supplemental layer. The second supplemental layer has a composition different from the first supplemental layer and may include silicon dioxide, silicon nitride, silicon oxynitride, or a metal compound.Type: GrantFiled: August 12, 2020Date of Patent: May 23, 2023Assignee: Graphenix Development, Inc.Inventors: John C. Brewer, Kevin Tanzil, Paul D. Garman, Robert G. Anstey
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Patent number: 11658344Abstract: The present disclosure provides a wound-type electrode assembly comprising a first and second electrode plates, a first and second electrode tabs, and a separator. The first and second electrode plates include a first current collector and active substance layer, and a second current collector and active substance layer. Two surfaces of the first current collector of the first winding start section of the first electrode plate are not coated with first active substance layer and defined as a first start blank current collector, the first start blank current collector is welded to a first electrode tab. The second pole piece comprises a second groove, a bottom of which is a second current collector and a circumference thereof is a second active substance layer; the second electrode tab is accommodated in the second groove and electrically connected to the second current collector at the second groove.Type: GrantFiled: November 19, 2018Date of Patent: May 23, 2023Assignee: NINGDE AMPEREX TECHNOLOGY LIMITEDInventors: Peipei Guo, Liangzhen Xiao, Wei Gao, Kefei Wang, Yi Zhao, Ping He
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Patent number: 11646473Abstract: The present disclosure provides an electrode assembly including a first electrode sheet, the first electrode sheet includes a first current collector and a first tab. The first tab extends from a surface of the first electrode sheet and electrically connected with the first current collector, a plurality of tabs are provided and the number of the first tabs is q. The plurality of first tabs include a first breakable tab, the first breakable tab includes a breakable part and a first insulating layer, the first insulating layer wraps the breakable part, the breakable part includes a first segment and a second segment, the first segment is connected with the second segment, and an included angle between the first segment and the second segment is less than 90°. The number of first breakable tabs is p, and p/q?1/2.Type: GrantFiled: March 20, 2020Date of Patent: May 9, 2023Assignee: NINGDE AMPEREX TECHNOLOGY LIMITEDInventor: Jing Jiang
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Patent number: 11552304Abstract: An alkaline electrochemical cell has a central cathode having a corresponding cathode current collector electrically connected with a positive terminal of the electrochemical cell. The cathode current collector has a tubular shape, such as a cylindrical shape or rectangular shape, extending parallel with the length of the central cathode. The cathode current collector is embedded within the central cathode, such as at a medial point of a radius of the central cathode, thereby minimizing the distance between the cathode current collector and any portion of the central cathode, thereby increasing the mechanical strength of the cathode and facilitating charge transfer to the cathode current collector.Type: GrantFiled: June 27, 2019Date of Patent: January 10, 2023Assignee: ENERGIZER BRANDS, LLCInventors: Weiwei Huang, Frank J. Kerosky
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Patent number: 11545692Abstract: A system for stacking fuel cells for a fuel cell stack includes, a component part storage region to store the fuel cells, a finished product storage region to store a completed fuel cell stack transferred by an automated guided vehicle, and a plurality of stacking regions disposed between the component part storage region and the finished product storage region, where a pair of stacking units are disposed at opposite sides of a first transfer robot that is centrally disposed in the stacking region, one side of the stacking region is formed as an entry and exit for the automated guided vehicle for the fuel cell stack, and the stacking region is supplied with the fuel cells from the component part storage region by the automated guided vehicle to sequentially stack the fuel cells to manufacture the fuel cell stack.Type: GrantFiled: July 12, 2021Date of Patent: January 3, 2023Assignees: HYUNDAI MOTOR COMPANY, KIA CORPORATIONInventor: Tae Jin Kim
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Patent number: 11539081Abstract: A method for integrating a thin film microbattery with electronic circuitry includes forming a release layer over a handler, forming a thin film microbattery over the release layer of the handler, removing the thin film microbattery from the handler, depositing the thin film microbattery on an interposer, forming electronic circuitry on the interposer, and sealing the thin film microbattery and the electronic circuitry to create individual microbattery modules.Type: GrantFiled: February 25, 2020Date of Patent: December 27, 2022Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Qianwen Chen, Bing Dang, John U. Knickerbocker
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Patent number: 11539080Abstract: A method for integrating a thin film microbattery with electronic circuitry includes forming a release layer over a handler, forming a thin film microbattery over the release layer of the handler, removing the thin film microbattery from the handler, depositing the thin film microbattery on an interposer, forming electronic circuitry on the interposer, and sealing the thin film microbattery and the electronic circuitry to create individual microbattery modules.Type: GrantFiled: February 11, 2020Date of Patent: December 27, 2022Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Qianwen Chen, Bing Dang, John U. Knickerbocker
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Patent number: 11522177Abstract: A system for electrical energy production from chemical reagents in a compartmentalized cell includes: at least two electrodes, comprising at least one anode and at least one cathode; at least one separator, that separates the anodes and the cathodes; and an ionic liquid electrolyte system. The system can be a battery or one or more cells of a battery system. The ionic liquid electrolyte system comprises an ionic liquid solvent; an ether co-solvent, comprising a minority fraction, by weight, of the electrolyte; and a lithium salt. In preferred variations, the anode is a lithium metal anode and the cathode is a metal oxide cathode and the separator is a polyolefin separator.Type: GrantFiled: December 16, 2019Date of Patent: December 6, 2022Assignee: Cuberg, Inc.Inventors: Richard Y. Wang, Jason Koeller, Olivia Risset, Kaixiang Lin, Stephen Lawes, Mauro Pasta
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Patent number: 11508986Abstract: An electrode transferring apparatus of a battery cell includes: a transferring body configured to transfer at least one electrode of the battery cell; and an electrode gripper mounted to the transferring body to be vertically movable, the electrode gripper being configured to grip at least one electrode of the battery cell and having a rounded end in contact with the at least one electrode.Type: GrantFiled: January 3, 2019Date of Patent: November 22, 2022Assignee: LG Energy Solution, Ltd.Inventors: Sang-Kyun Lee, Baeck-Boem Choi, Cha-Hun Ku, Min-Wook Kim, Jin-Gon Kim
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Patent number: 11495832Abstract: A battery includes a negative electrode body wound to be flat. The negative electrode body has a plurality of negative electrode main bodies arranged in a line in a negative electrode connection direction in a developed state, and at least one negative electrode connection portion connecting a pair of negative electrode main bodies adjacent in the developed state among the plurality of negative electrode main bodies. The at least one negative electrode connection portion is folded back such that the plurality of negative electrode main bodies overlap each other. A dimension of each of the plurality of negative electrode main bodies in the negative electrode connection direction decreases with separation from an outer end side negative electrode main body. A dimension of the at least one negative electrode connection portions in the negative electrode connection direction increases with separation from an inner end side negative electrode connection portion.Type: GrantFiled: October 29, 2019Date of Patent: November 8, 2022Assignee: SEIKO INSTRUMENTS INC.Inventors: Nagayuki Kimura, Shunji Watanabe, Yoshimi Kanno
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Patent number: 11482699Abstract: A negative electrode of a secondary battery may include an electrode plate including lead; and an active material layer provided on the electrode plate and including composite particles having a core-shell structure, wherein a core of the composite particle includes lead; a shell of the composite particle includes carbon; and a specific surface area of the composite particles is 1 to 5,000 m2/g.Type: GrantFiled: July 29, 2019Date of Patent: October 25, 2022Assignees: Hyundai Motor Company, Kia Motors Corporation, Industry Foundation of Chonnam National UniversityInventors: Jin Yong Shim, Karmegam Dhanabalan, Ho Young Jung
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Patent number: 11469442Abstract: An energy storage device comprising: a container, a mandrel, at least one sheet of separator material, and two or more electrodes. The container comprises a base and an inner surface forming an internal space. The mandrel is positioned in the container and is spaced apart from the inner surface to define a cavity within the container. The sheet of separator material is arranged about the mandrel to provide a plurality of discrete separator layers within the cavity. At least one electrode is provided between each of the discrete separator layers, and at least a portion of an external surface of a container has a curved profile.Type: GrantFiled: March 16, 2018Date of Patent: October 11, 2022Assignee: Dyson Technology LimitedInventor: Alex Madsen
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Patent number: 11437610Abstract: Provided are a high-capacity secondary battery including a cathode including an over-lithiated oxide cathode material or a Ni-rich cathode material; a lithium anode (Li anode); and an electrolyte including a superoxide dismutase mimic catalyst (SODm).Type: GrantFiled: April 30, 2020Date of Patent: September 6, 2022Assignee: UNIST(ULSAN NATIONAL INSTITUTE OF SCIENCE AND TECHNOLOGY)Inventors: Hyun-Kon Song, Nam-Soon Choi, Chihyun Hwang, Jung-Gu Han
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Patent number: 11431004Abstract: A method of suctioning a gasket main body with a suction jig to separate the gasket main body from a carrier film. The method separates a gasket main body from a carrier film in a gasket including a combination of the gasket main body and the carrier film adhered thereto, where a suction jig is used to separate the carrier film and the gasket main body; the suction jig includes a suction surface at a position facing the carrier film; the suction surface being formed with a suction groove having a shape that corresponds with a planar shape of the gasket main body, the suction groove being formed with a plurality of suction paths across the entire periphery; and the gasket main body is suctioned to the suction groove with the suction force from the suction paths in the suction jig and separated from the carrier film.Type: GrantFiled: March 30, 2017Date of Patent: August 30, 2022Inventors: Hajime Yui, Kenichi Oba, Takuro Nishimura
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Patent number: 11431030Abstract: What is provided is a solid state battery which can be manufactured with a high yield, has little variation in initial performance, and has a long lifespan and a method of manufacturing the same. A solid state battery includes a flat laminated structure which is obtained by winding an electrode laminated sheet extending from a first end to a second end.Type: GrantFiled: April 2, 2020Date of Patent: August 30, 2022Assignee: HONDA MOTOR CO., LTD.Inventors: Wataru Shimizu, Masahiro Ohta
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Patent number: 11424446Abstract: Provided are an anode active material for secondary battery which includes porous iron oxide nanoparticles, a manufacturing method thereof, and a secondary battery including the same. The anode active material for secondary battery of the present disclosure minimizes a volume change of iron oxide caused by intercalation and deintercalation of lithium even during consecutive charges and discharges and thus can improve the capacity and lifespan characteristics of a secondary battery employing the anode active material. Further, the manufacturing method of an anode active material for secondary battery makes it possible to manufacture an anode active material for secondary battery including iron oxide nanoparticles in an environmentally friendly and simple manner and thus makes it possible to mass-produce the anode active material.Type: GrantFiled: November 7, 2018Date of Patent: August 23, 2022Assignee: KOREA BASIC SCIENCE INSTITUTEInventors: Yeon Ho Kim, Hae Jin Kim, Won Gi Hong, Jong Guk Kim
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Patent number: 11411289Abstract: A method includes, by a folding station: receiving an anode assembly including anode collectors connected by anode interconnects and coated with a separator; receiving a cathode assembly including cathode collectors connected by cathode interconnects; locating a first anode collector over a folding stage; locating a first cathode collector over the first anode collector to form a first battery cell between the first anode collector and the first cathode collector; folding a first anode interconnect to locate a second anode collector over the first cathode collector to form a second battery cell between the first cathode collector and the second anode collector; folding a first cathode interconnect to locate a second cathode collector over the second anode collector to form a third battery cell between the second anode collector and the second cathode collector; wetting the separator with solvated ions; and loading the anode and cathode assemblies into a battery housing.Type: GrantFiled: August 19, 2021Date of Patent: August 9, 2022Assignee: Millibatt, Inc.Inventors: Guangyi Sun, Janet Hur, Cheolwoong Lim, Leland Smith
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Patent number: 11408862Abstract: An ultrasonic extraction performance checking device and method for an ultrasonic extractor for detecting and analyzing a chemical composition of a consumer product. The ultrasonic extraction performance checking device includes a hanging frame which is hung inside the ultrasonic extractor and matched with the ultrasonic extractor, and a hanging frame plane checking device which is detachably and vertically or horizontally placed in the hanging frame and clamped with an alloy foil. The alloy foil is surrounded by a tensioning fixture. The tensioning fixture causes the alloy foil to generate a surface tension of 5 to 15 N and to be tightened and fixed to the bottom surface of the hanging frame plane checking device.Type: GrantFiled: December 18, 2018Date of Patent: August 9, 2022Assignees: SHENZHEN TECHNOLOGY UNIVERSITY, TECHNOLOGY CENTER OF GUANGZHOU CUSTOMSInventors: Lina Huang, Lezhou Yi, Xiaoxia Mai, Huiling Qiu, Yong Tian, Chunnan Xu
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Patent number: 11342578Abstract: A solid electrolyte membrane and method of preparing, including a plurality of polymer filaments arranged crossed as a 3-dimensional structure in the form of a net of nonwoven fabric-like shape, and a plurality of inorganic solid electrolytes inserted and uniformly distributed in the structure. By this structural feature, a large amount of solid electrolyte particles are uniformly distributed and filled in the electrolyte membrane, contact between the particles is good, and ionic conduction paths are sufficiently provided. Additionally, the durability of the solid electrolyte membrane is improved by the 3-dimensional structure, and the flexibility and strength increase. The nonwoven fabric composite solid electrolyte membrane has an effect in preventing inorganic solid electrolyte particle from being disconnected therefrom.Type: GrantFiled: May 15, 2018Date of Patent: May 24, 2022Assignee: LG ENERGY SOLUTION, LTD.Inventors: Sung-Ju Cho, Ho-Suk Shin, Seung-He Woo, Sung-Joong Kang, Hyea-Eun Han
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Patent number: 11335956Abstract: An energy storage device includes an electrode assembly formed by winding a negative electrode plate, a separator and the like. An innermost periphery of the negative electrode plate, the separator and the like which are wound together has a flattened shape having a pair of bent portions disposed on opposite sides in a first direction as viewed in a direction of the winding axis, and an end edge of the negative electrode plate on an innermost periphery side is disposed at one bent portion out of the pair of bent portions or a position in the vicinity of the one bent portion.Type: GrantFiled: July 10, 2017Date of Patent: May 17, 2022Assignee: GS YUASA INTERNATIONAL LTD.Inventors: Katsuya Oji, Hisashi Ueda, Yoshio Yamane, Hiroaki Anbo
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Patent number: 11335976Abstract: Provided are methods of preparing a separator/anode assembly for use in an electric current producing cell, wherein the assembly comprises an anode current collector layer interposed between a first anode layer and a second anode layer and a porous separator layer on the side of the first anode layer opposite to the anode current collector layer, wherein the first anode layer is coated directly on the separator layer.Type: GrantFiled: April 20, 2021Date of Patent: May 17, 2022Assignee: Optodot CorporationInventor: Steven A. Carlson
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Patent number: 11329267Abstract: Systems and methods are provided for heat treatment of whole cell structures. A battery may be formed based on applying of heat treatment to a whole cell composition that includes, at least, both anode material and cathode material, such that the anode material and the cathode material are heat treated at the same time. The heat treatment may include pyrolysis. The whole cell composition, and the corresponding cell formed based thereon, may include solid state electrolyte.Type: GrantFiled: November 12, 2019Date of Patent: May 10, 2022Assignee: ENEVATE CORPORATIONInventors: Qian Huang, Benjamin Park, Ian Browne, Rahul Kamath, David J. Lee
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Patent number: 11302962Abstract: A non-aqueous electrolyte secondary battery includes: a pressure-type current interrupt device arranged in a conductive path, for interrupting the conductive path when an internal pressure exceeds a working pressure; a non-aqueous electrolyte; and a positive electrode composite material layer. The non-aqueous electrolyte contains a gas generation agent that generates a gas in an overcharge region, and the positive electrode composite material layer contains a first positive electrode active material particle including lithium iron phosphate, and a second positive electrode active material particle including lithium-nickel composite oxide. A ratio of the first positive electrode active material particle to a total mass of the first positive electrode active material particle and the second positive electrode active material particle is 5% by mass or more and 20% by mass or less.Type: GrantFiled: April 22, 2015Date of Patent: April 12, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Akihiro Taniguchi, Hideki Sano, Hideaki Fujita
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Patent number: 11300631Abstract: A method for key predictors and machine learning for configuring battery cell performance may include providing a cell that includes a cathode, a separator, and a silicon-dominant anode; measuring a plurality of parameters of the cell; and using a machine learning model to determine cycle life based on the plurality of measured parameters, where one of the measured parameters includes second cycle coulombic efficiency. The plurality of parameters may include initial coulombic efficiency, cell impedance values, open-circuit voltage, cell thickness, and impedance after degassing. A first subset of the plurality of parameters may be measured before a formation process. A second subset of the plurality of parameters may be measured during a formation process, where the plurality of parameters may include a voltage reached during a first 10% of a first formation cycle. A third subset of the plurality of parameters may be measured during cycling of the cell.Type: GrantFiled: March 4, 2021Date of Patent: April 12, 2022Assignee: ENEVATE CORPORATIONInventors: Sam Keene, Giulia Canton, Ian Browne, Xianyang Li, Hong Zhao, Benjamin Park
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Patent number: 11302932Abstract: A bipolar plate having side ports is described for use with an electrochemical cell. A side port having a high aspect ratio will have an effect on the partial pressure of the reactant gasses and prevent high pressure drop of the working fluid transport to the electrodes. The membrane electrode assembly may have a high aspect ratio and the port opening may be on the long side of the bipolar plate. The electrochemical cell may be configured in an enclosure that is maintained at less than atmospheric pressure which further increases the need for low pressure drop fuel deliver to the electrodes, especially in electrochemical compressor applications.Type: GrantFiled: November 23, 2016Date of Patent: April 12, 2022Assignee: Xergy Inc.Inventors: Bamdad Bahar, Kyriacos Zachary, William Parmelee, Scott Thomas Fackler
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Patent number: 11283136Abstract: An energy storage device includes a positive electrode provided with a positive composite layer containing a positive active material, a negative electrode provided with a negative composite layer containing a negative active material, and a separator partitioning between the positive electrode and the negative electrode, wherein the separator includes a substrate uniaxially drawn into a sheet shape and a coating layer coating at least one of surfaces of the substrate, and the coating layer has an anisotropic structure with orientation in a direction different from a drawing direction of the substrate.Type: GrantFiled: September 24, 2015Date of Patent: March 22, 2022Assignee: GS Yuasa International Ltd.Inventors: Akihiko Miyazaki, Sumio Mori, Tomonori Kako
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Patent number: 11283114Abstract: A method for key predictors and machine learning for configuring battery cell performance may include providing a cell that may include a cathode, a separator, and a silicon-dominant anode; measuring a plurality of parameters of the cell; and using a machine learning model to determine cell performance based on the plurality of measured parameters. The plurality of parameters may include initial coulombic efficiency and/or second cycle coulombic efficiency. Cells may be classified based on the determined cell performance and similarly performing cells may be binned together. A battery pack may be provided with a plurality of cells. The plurality of cells may be assessed during cycling using the machine learning model. One or more of the plurality of cells may be replaced when the assessing determines a different performance of the one or more of the plurality of cells. The battery pack may be in an electric vehicle.Type: GrantFiled: March 29, 2021Date of Patent: March 22, 2022Assignee: ENEVATE CORPORATIONInventors: Sam Keene, Giulia Canton, Ian Browne, Xianyang Li, Hong Zhao, Benjamin Park
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Patent number: 11283137Abstract: Provided are methods of preparing a separator/anode assembly for use in an electric current producing cell, wherein the assembly comprises an anode current collector layer interposed between a first anode layer and a second anode layer and a porous separator layer on the side of the first anode layer opposite to the anode current collector layer, wherein the first anode layer is coated directly on the separator layer.Type: GrantFiled: February 18, 2021Date of Patent: March 22, 2022Assignee: Optodot CorporationInventor: Steven A. Carlson
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Patent number: 11264683Abstract: Embodiments of the present disclosure relates to an electrode assembly, a secondary battery, a battery pack and a device. The electrode assembly includes: an electrode unit including an electrode body and an electrode terminal part electrically connected with the electrode body; and a first insulating film for being wound around the electrode unit, the first insulating film including a connection part and an extension part connected with each other, the connection part being provided with an adhesive area for connecting with the electrode terminal part, the extension part being a part of the first insulating film extending beyond an end face of the electrode terminal part, and at least part of the extension part being provided as a non-adhesive area.Type: GrantFiled: December 25, 2020Date of Patent: March 1, 2022Assignee: Contemporary Amperex Technology Co., LimitedInventors: Chengdu Liang, Qinglin Bai, Yanan Cai, Hongbo Ding
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Patent number: 11264681Abstract: An electrode assembly includes a first electrode plate having a first electrode active material layer and a first electrode uncoated portion, a second electrode plate having a second electrode active material layer and a second electrode uncoated portion, and a separator between the first electrode plate and the second electrode plate, and a case accommodating the electrode assembly, where a ceramic layer having a smaller thickness than the first electrode active material layer is on the first electrode uncoated portion.Type: GrantFiled: December 2, 2016Date of Patent: March 1, 2022Assignee: Samsung SDI Co., Ltd.Inventors: Sehwan Moon, Sangeun Cheon, Sangwoo Lee
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Patent number: 11245105Abstract: A method of manufacturing a component for a reference electrode assembly according to various aspects of the present disclosure includes providing a separator having first and second opposing surfaces. The method further includes sputtering a first current collector layer to the first surface via magnetron or ion beam sputtering deposition. A porosity of the separator is substantially unchanged by the sputtering. In one aspect, the method further includes sputtering a second current collector layer to the second surface via magnetron or ion beam sputtering deposition. In one aspect, the first current collector layer includes nickel and defines a first thickness of greater than or equal to about 200 nm to less than or equal to about 300 nm and the second current collector layer includes gold and defines a second thickness of greater than or equal to about 25 nm to less than or equal to about 100 nm.Type: GrantFiled: September 20, 2019Date of Patent: February 8, 2022Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Gayatri V. Dadheech, Brian J. Koch, Alfred Zhang, Robert S. Conell, Jing Gao
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Patent number: 11239502Abstract: A three-dimensional (“3D”) electrode structure includes an electrode collector plate, a plurality of active material plates disposed on the electrode collector plate and protruding from the electrode collector plate, and partition walls arranged on the electrode collector plate and substantially perpendicular to the plurality of active material plates in a plan view so as to provide structural stability of the plurality of first active material plates where the 3D electrode structure may be one of two electrode structures that are spaced apart from each other with an electrolyte layer therebetween.Type: GrantFiled: May 6, 2016Date of Patent: February 1, 2022Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Kyunghoon Cho, Hwiyeol Park, Hojung Yang, Huisu Jeong, Seunghoon Nam, Jin S. Heo
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Patent number: 11239488Abstract: A energy storage device for cycling between a charged state and a discharged state, the energy storage device including an enclosure, an electrode assembly and a non-aqueous liquid electrolyte within the enclosure, and a constraint that maintains a pressure on the electrode assembly as the energy storage device is cycled between the charged and the discharged states.Type: GrantFiled: March 25, 2019Date of Patent: February 1, 2022Assignee: ENOVIX CORPORATIONInventors: Robert S. Busacca, Ashok Lahiri, Murali Ramasubramanian, Bruno A. Valdes, Gardner Cameron Dales, Christopher J. Spindt, Geoffrey Matthew Ho, Harrold J. Rust, III, James D. Wilcox, John F. Varni, Kim Han Lee, Nirav S. Shah, Richard J. Contreras, Lynn Van Erden, Ken S. Matsubayashi, Jeremie J. Dalton
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Patent number: 11201326Abstract: An object of the present disclosure is to provide a secondary battery having excellent cyclability by using a sulfur-based active material as a negative-electrode active material while preventing a reaction between an eluted polysulfide and a positive electrode. The metal-ion secondary battery comprises a negative electrode comprising a sulfur-containing compound as a negative-electrode active material, a positive electrode and an electrolyte, and has a polymer gel layer on a surface of the positive electrode.Type: GrantFiled: October 8, 2019Date of Patent: December 14, 2021Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.Inventors: Tatsuya Kubo, Akihiro Yamano, Masanori Morishita, Tetsuo Sakai, Hideya Yoshitake
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Patent number: 11196076Abstract: Provided is a secondary battery manufacturing system for forming an electrode assembly using unit cells manufactured by laminating, and the secondary battery manufacturing system includes: a unit cell forming device for forming unit cells, in which a separator, an anode cell, a separator, a cathode cell, and a separator are stacked in order, from a separator roll, an anode cell roll, and a cathode cell roll, which are rolled; an inverting device for forming inverted unit cells, in which a separator, a cathode cell, a separator, an anode cell, and a separator are stacked in order, by inverting some of two or more unit cells formed by the unit cell forming device; and a stacking device for stacking a unit cell, an anode cell, an inverted unit cell, and a cathode cell in order, in which the process of manufacturing an electrode assembly is simplified, and the defect rate of the manufactured electrode assembly is lowered.Type: GrantFiled: September 28, 2020Date of Patent: December 7, 2021Inventor: Sora Lee
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Patent number: 11196032Abstract: A short stress path-type electrode sheet rolling machine and an integrated machine equipment for manufacturing lithium battery electrode sheets, whereby the rolling machine comprises: an upper roller mechanism, a lower roller mechanism, an upper bearing base, a lower bearing base and a roller-gap adjusting mechanism; the upper roller mechanism is connected to the upper bearing base, and the lower roller mechanism is connected to the lower bearing base; the upper bearing base and the lower bearing base are connected by means of a guide shaft; the roller-gap adjusting mechanism is connected to the upper roller mechanism so as to adjust a roller gap between the upper roller mechanism and the lower roller mechanism. The rolling machine has a simpler and more reliable structure, has a shorter stress return path when performing electrode sheet rolling, and may improve rolling precision and rolling quality.Type: GrantFiled: June 11, 2018Date of Patent: December 7, 2021Assignee: TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGYInventors: Xiaozhong Du, Rongjun Wang, Jinpeng Wang, Yanjie Zhang, Yang Tong, Yiling Yue, Jiamin Zhang
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Patent number: 11186486Abstract: Here are described methods for the delithiation of carbon-free olivines, for instance, by the addition of an external carbon source in the presence of an oxidizing agent, e.g. a persulfate.Type: GrantFiled: December 14, 2017Date of Patent: November 30, 2021Assignees: HYDRO-QUÉBEC, CIC ENERGIGUNEInventors: Montserrat Galceran Mestres, Montserrat Casas Cabanas, Abdelbast Guerfi, Michel Armand, Karim Zaghib
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Patent number: 11143752Abstract: A system in a vehicle for detecting misconfigured sensors. The system comprises a plurality of remote sensor modules, each of the remote sensor modules having a known location within a geometrically constrained area of the vehicle, each of the remote sensor modules comprising a wireless transceiver. The system also includes a manager module comprising a wireless transceiver for communicating wirelessly with each of the remote sensor modules. The manager module directs each of the plurality of remote sensor modules to determine a radio frequency (RF) measurement value associated with each of the other remote sensor modules and to report the RF measurement values back to the manager module. The manager module uses the reported RF measurement values to identify an out-of-position remote sensor module.Type: GrantFiled: August 8, 2019Date of Patent: October 12, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventor: Charles A. Campbell
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Patent number: 11145848Abstract: A method of producing a secondary battery disclosed here includes forming a positive electrode active material layer containing a lithium- and manganese-containing composite oxide on a positive electrode current collector to produce a positive electrode; measuring a peel strength between the positive electrode active material layer and the positive electrode current collector; producing a secondary battery assembly including the positive electrode, a negative electrode, and a nonaqueous electrolyte using the positive electrode; and initially charging the secondary battery assembly. When the secondary battery assembly is initially charged, a restraining pressure is determined based on the measured peel strength, and in a predetermined peel strength range, a higher restraining pressure is set for a secondary battery assembly including a positive electrode having a low peel strength than for a secondary battery assembly including a positive electrode having a large peel strength.Type: GrantFiled: January 10, 2020Date of Patent: October 12, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Akira Tsujiko, Ippei Goto
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Patent number: 11133532Abstract: A membrane-electrode assembly for a lithium battery includes: a cathode including a cathode current collector and a composite cathode active material layer on the cathode current collector, wherein the composite cathode active material layer includes a cathode active material and a first electrolyte including a high concentration lithium salt and a first ionic liquid; an electrolyte reservoir layer on a surface of the cathode, wherein the electrolyte reservoir layer includes a second electrolyte including a polymer and a second ionic liquid; and a solid electrolyte on a surface of the electrolyte reservoir layer.Type: GrantFiled: December 21, 2018Date of Patent: September 28, 2021Assignees: SAMSUNG ELECTRONICS CO., LTD., SAMSUNG SDI CO., LTD.Inventors: Wonseok Chang, Hyorang Kang, Toshinori Sugimoto
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Patent number: 11133553Abstract: Provided is a battery pack with an improved sealing force, the battery pack including: a lower case having a space therein and having a groove portion formed to extend along a certain width of an outer top surface; an upper case arranged on the lower case; a battery unit accommodated in an internal space of the lower case and including a plurality of battery cells; and a sealing member inserted into the groove portion to be located between the upper case and the lower case, wherein a cross-sectional shape thereof has an upper surface, a lower surface, and a side surface connecting the upper surface to the lower surface, the upper surface is formed as a curved surface convexed toward the upper case, and a protrusion portion forming a step with the upper surface is located at the side surface.Type: GrantFiled: November 2, 2017Date of Patent: September 28, 2021Assignee: SAMSUNG SDI CO., LTD.Inventors: Junseop Kim, Iloh Kang, Deayon Moon, Minuk Woo, Wonil Lee
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Patent number: 11128003Abstract: According to one embodiment, in a secondary battery, a first container member has an accommodating space defined by a bottom wall and side walls, and includes a flange, defining an edge of the opening of the accommodating space, at a portion opposite to the bottom wall. The electrode group is accommodated in the accommodating space, and the second container member is arranged to face the flange. A welding part, provided on an outer side relative to the edge of the opening, hermetically welds the flange and the second container member to seal the accommodating space. A projection, provided on one of the flange and the second container member between the welding part and the edge of the opening, projects toward another of the flange and the second container member.Type: GrantFiled: February 25, 2020Date of Patent: September 21, 2021Assignee: KABUSHIKI KAISHA TOSHIBAInventors: Hirokiyo Mamyoda, Tatsuya Hashimoto
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Patent number: 11121352Abstract: Apparatuses and methods for forming an electrode film mixture are described. An apparatus for forming an electrode film mixture can have a first source including a solution comprising a polymer, for example, polytetrafluoroethylene and a critical or supercritical fluid, for example, supercritical carbon dioxide, a second source including a second component of the electrode film mixture, a mixer configured to receive the solution and the second component and to form a slurry comprising the solution and the second component. The apparatus can include a decompressor configured to receive the slurry and decompress the slurry to vaporize the critical or supercritical fluid and precipitate dry polymer.Type: GrantFiled: October 30, 2018Date of Patent: September 14, 2021Assignee: Maxwell Technologies, Inc.Inventor: Porter Mitchell
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Patent number: 11121409Abstract: An electrochemical energy storage device is provided. The device may include a solid-state anode layer. The device may comprise a solid-state electrolyte layer. Further, the device may comprise a solid-state cathode layer. At least two adjacent ones out of the solid-state anode layer, the solid-state electrolyte layer, and the solid-state cathode layer may form a solid-state single-crystal with varying chemical compositions between the related layers. The solid-state electrolyte layer may have an ionic conductivity at room temperature higher than 10?6 S/cm.Type: GrantFiled: May 8, 2019Date of Patent: September 14, 2021Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Tobias Binninger, Teodoro Laino, Federico Zipoli
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Patent number: 11114661Abstract: An electrochemical cell comprising an electrode assembly formed from an elongate anode that is folded into a serpentine configuration with a plurality of cathode plates interleaved between the folds is described. To make a robust and secure connection of the respective cathode tabs to a cathode terminal, the tabs are folded into an overlapping and stacked relationship. The proximal end of a metal strip is wrapped around the stacked cathode tabs and then a laser is used to weld through all layers of the metal strip and each of the bound cathode tabs. The laser welds are visible from the opposite side of the thusly formed strip-shaped hoop surrounding the stacked cathode tabs from which the laser beam first contacted the assembly. This provides the welding engineer with a visual indication that the welded connection of the metal strip-shaped hoop to the stacked cathode tabs is robust and structurally sound.Type: GrantFiled: July 8, 2019Date of Patent: September 7, 2021Assignee: Greatbatch Ltd.Inventors: Kenneth B. Talamine, Brian D. Panzer
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Patent number: 11114699Abstract: A battery includes a first current collector, first electrode layer, and first counter electrode layer. The first counter electrode layer is a counter electrode of the first electrode layer. The first current collector includes first front and rear face regions, second front and rear face regions, and a first fold portion. The first rear face region is a region situated on the rear face of the first front face region. The second rear face region is a region situated on the rear face of the second front face region. The first fold portion is situated between the first and second front face regions. The first current collector is folded at the first fold portion, whereby the first and second rear face regions face each other. The first electrode layer is in contact with the second front face region, and the first counter electrode layer with the first front face region.Type: GrantFiled: April 22, 2020Date of Patent: September 7, 2021Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.Inventor: Kazuyoshi Honda
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Patent number: 11108105Abstract: In the case where a film having lower strength than a metal can is used as an exterior body of a secondary battery, a current collector provided in a region surrounded by the exterior body, an active material layer provided on a surface of the current collector, or the like might be damaged when force is externally applied to the secondary battery. A secondary battery resistant to external force is provided. A cushioning material is provided in a region sandwiched by an exterior body of the secondary battery. Specifically, the cushioning material is provided on the periphery of an electrode group including a positive electrode current collector, a positive electrode active material layer formed on at least one surface of the positive electrode current collector, a separator, a negative electrode current collector, and a negative electrode active material layer formed on at least one surface of the negative electrode current collector.Type: GrantFiled: January 14, 2016Date of Patent: August 31, 2021Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Minoru Takahashi, Daisuke Suzawa, Nozomi Uto
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Patent number: 11108250Abstract: The invention relates to a method for combined use of various batteries, and belongs to the technical field of batteries. The method comprises the steps: setting a full-charge reference capacity of batteries; selecting the batteries meeting the capacity requirement selected from a battery set to form a new battery set, and then forming a set including various batteries; selecting battery modules to form a set; and adjusting the state of charge of the selected battery modules, and then connecting the battery modules in series for use. As a supplement to existing usage methods, the management method for combined use of various batteries can fulfill safe and reasonable series use of different types of batteries, and lithium ion batteries are used more effectively.Type: GrantFiled: August 30, 2017Date of Patent: August 31, 2021Assignee: HANGZHOU GOLD ELECTRONIC EQUIPMENT INC., LTD.Inventors: Yi Zheng, Hao Wang, Jianhong Xu
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Patent number: 11108104Abstract: A metal-air battery includes a unit cell wound into a roll. The unit cell includes a negative-electrode metal layer having a first surface located in a circumferential direction of the roll and a second surface facing the first surface and located in the circumferential direction of the roll; a first electrolyte film and a first positive-electrode layer sequentially disposed on the first surface of the negative-electrode metal layer; and a second electrolyte film and a second positive-electrode layer sequentially disposed on the second surface of the negative-electrode metal layer. The unit cell is wound in a way such that the first positive-electrode layer and the second positive-electrode layer face each other.Type: GrantFiled: November 11, 2019Date of Patent: August 31, 2021Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Wonsung Choi, Kyounghwan Choi, Hyukjae Kwon, Taeyoung Kim, Heungchan Lee