Abstract: In a wire-processing machine, by a linear movement away from a first holding unit, a gripper applies to a gripping unit a pull-out force in the longitudinal axis of the wire. The pull-out force that is exerted on the wire is measured by, for example, a force sensor that is arranged on the holding unit or by the motor current of the motor that causes the linear movement. The gripper and the gripping unit together make measurement of the pull-out force possible also for medium-sized and large wires without the gripper needing to be constructed stronger, or its dimensions, or the gripper-arm drive, needing to be changed.

Abstract: An apparatus for manufacturing a complete wire harness from a plurality of wire harnesses have a first transferring unit, an inserting unit and a removing unit. The first transferring unit transfers a wire clamping bar, which holds a partial harness having a plurality of electric wires, to a wire-harness fabricating station. The inserting unit inserts terminals disposed at ends of the plurality of electric wires into predetermined terminal accommodating chambers of predetermined connectors set on a connector receiving jig. The removing unit removes the emptied wire clamping bar.

Abstract: Apparatus for making a helically wound conductor includes a pulling mechanism for axially advancing a cable core and a guide mechanism for axially directing one or more secondary strand(s) from a location offset from the cable core toward the cable core at a common approach angle. A mandrel body is disposed at a forward end of the apparatus, the mandrel body having an axial passageway extending from a rearward to the forward end of the mandrel body dimensioned to axially receive the cable core therethrough and a forward radiused end positioned to intercept the secondary strand(s). The secondary strand(s) converge on the mandrel radiused end at a common approach angle, tangentially intersect respective locations of the mandrel radiused end, and follow the radiused end to intersect with the cable core.

Abstract: An insulator-combining apparatus which can correctly detects whether or not insulators are lined up in a predetermined sequence is provided. The plate-combining apparatus includes a plate-setting jig which includes a frame, holder, combining part and erroneous attaching-preventing part. The holders hold insulating plates and are provided being spaced from each other and supported by the frame capable of approaching and leaving each other. The combining part includes a pair of nipping members which positions the holder therebetween so as to cause the holders to approach each other. The erroneous attaching-preventing part prevents the holders from approaching each other until the insulators combine with each other when an incorrect insulating plate is attached on the holder.

Abstract: Metal parts can be economically fabricated by a metal stamping that comprises preforming a piece of wire to have a shape corresponding to the 2-dimensional configuration of a desired product workpiece, flattening the wire to form a metal blank, and subjecting the metal blank to metal stamping to obtain the desired product workpiece. The process can significantly reduce the amount of scrap material and thereby reduce manufacturing costs.

Abstract: A device for holding electrical wires that supply power to an in-wheel motor. A clamp for restricting movement of the electrical wires only in a longitudinal direction is provided to a front area in which the electrical wires fixed at one ends to the motor are bent at about 90°. A fixing member for fixing the rotation and longitudinal movement of the wires is provided in proximity to the power source.

Abstract: A wire processing unit has a crimp head moved in a “z” direction by an eccentric drive and a crimping tool arranged on the crimp head moves with it. The crimp head also moves a pin connected to a lowering unit that has a C-shaped bracket on which the gripper unit is arranged. When a crimping punch moves, the gripper unit is moved with it, and the wire-end held by a gripper pair is inserted into an upwardly-open conductor crimp and an insulation crimp respectively. A cutting head of a cutting unit cuts off the leading wire-end, removes the insulation, and separates contacts with defective crimp fastening from the wire-end.

Abstract: A wire organizer is disclosed for organizing and restraining individual wires. The wire organizer includes a wire comb capable of transitioning individual wires from a radial arrangement to a side-by-side arrangement for connection to a series of electrical contacts arranged in a closely spaced relation. A cable cuff is also included and is capable of restraining individual wires against a jacket of the cable. The wire comb and cable cuff may each be loaded axially or longitudinally and may be coupled to one another by a bridge.

Abstract: The present invention relates to the electronic manufacturing field and provides an automatic inserting method, an inserting system and an inserting device for a PCB board The method includes: obtaining the insertion paths for insertion of components in the PCB, calling the optimization program to adjust the insertion parameters, generating the optimized insertion paths based on the insertion parameters adjusted, and carrying out the insertion based on the optimized insertion paths. In an embodiment of the present invention, the optimization programs are used to adjust the insertion parameters in the original insertion programs, generate the optimized insertion paths based on the parameters adjusted, and carry out the insertion as per the optimized insertion paths, which not only improves the insertion efficiency, but also avoids a waste of manpower and the improvement of insertion efficiency is inconspicuous in relation to man-made modification of insertion programs.

Abstract: An induction forging coil apparatus which makes induction forge coils easier and faster to change on a forge-line. The coil insert is a separate independent unit by itself which slides into the frame to connect to the frame via bus connections and other components. The coil insert is attached to the frame (another separate independent unit by itself) to complete the overall induction heating coil. The induction coil (with both units attached and operatively interconnected) can run on the forge line until it blows/fails, and instead of pulling the whole induction coil (both units attached) off-line to be rebuilt; the frame can be left on-line (or pulled off-line for a brief period of time if there is not enough room to reach the components due to the particular forge-line setup) to switch the failed insert with a new or rebuilt insert, by disconnecting the failed coil insert from the frame and then reconnecting the frame with the new or rebuilt coil insert.

Abstract: A method and associated equipment for replacing existing overhead transmission line conductors with new ones while the transmission line remains in service and carrying power. The invention uses the old conductor to pull the new conductor through a series of sheaves installed at the bottom of each tower insulator. Conventional tension-stringing principles are used to assure that both the old and new conductors maintain a safe distance from ground. To achieve this, both the pulling and tensioning (braking) equipment, as well as supply and take-up reels or drums may be elevated to power line voltage and the current is transferred between new conductor and old, while in transit to the line, by means of a brush system and a conducting wheel which may or may not be integral with pulling and tensioning equipment.

Abstract: The apparatus for manufacturing a wiring substitute comprises a transporter having a circuit where a sheet is circulated; a screen printer for printing a conductive paste on the sheet; a counter for counting the number of times to print the conductive paste on the sheet; and a distributor for ejecting the sheet from the circuit when the counted number reaches a preset number. Thus, the conductive pillars having uniform properties can be formed automatically on the conductive foil with high productivity.

Abstract: A wiring assembly fixture and system, and a method for assembling wiring assemblies, are disclosed. A wiring assembly fixture includes at least two fixture blocks that are operable to retain wire adjacent a connector or a wire termination position to define lengths of wire extending between the fixture blocks. At least one of the fixture blocks is further operable to receive a wire cutting tool to cut the lengths of wire to form wire leads adjacent one of the connectors or wire termination positions. A method for assembling a wiring assembly may include positioning first and second wiring assembly connectors and weaving wire about the first and second wiring assembly connectors to define lengths of wire extending therebetween. The method may further include cutting the lengths of wire adjacent at least one of the wiring assembly connectors to form wire leads adjacent the wiring assembly connector.

Abstract: A tool is provided for forming a dimple on the edge of a metal sheet to facilitate projection welding of the sheet to an adjacent metal sheet. A reversible drill motor has a housing and chuck. A mounting bracket clamps onto the housing and a base is attached to the mounting bracket. A frame is attached to the base and has spaced apart arms. A first dimple forming die is mounted on one of the arms and a second dimple forming die is slidably mounted on the other of the arms. A driveshaft has a threaded end engaged in a threaded aperture of the second dimple forming die and a drive end captured in the chuck. Rotation of the driveshaft in one direction advances the second dimple forming die toward the first dimple forming to form a dimple in a sheet edge interposed between the dies.

Abstract: A battery charging system which includes an input circuit configured to receive an input power and provide an output power on a first output terminal and a second output terminal. An output circuit has a first input terminal connected to the first output terminal and a second input terminal connected to the second output terminal to receive the output power and configured to condition the output power for a battery charging process. A first conductive plate with a first bus surface extends between the first input terminal and the first output terminal. An insulator plate has a first insulator surface disposed in an abutting relationship with the first bus surface and a second insulator surface. A second conductive plate has a second bus surface which extend between the second input terminal and the second output terminal and is disposed in an abutting relationship with the second insulator surface.

Abstract: A wire harness assembly and flange combination of a mechanical returnless fuel system includes a wire harness assembly (10) having at least two terminals (14?). Each terminal is joined with at least one wire (12?) via an electrical connection (15?). Diode structure (16) is electrically connected between the at least two terminals. A body (18) of plastic material encapsulates at least the electrical connection. A flange (20) is molded from plastic material and defines an inside region (26) and an outside region (22). The terminals are accessible from the outside region of the flange, with ends of the wires being accessible from the inside region of the flange. The plastic material of the flange encapsulates at least a portion of body, the diode structure, and at least a portion of the terminals.

Abstract: A wire-processing device has a swivel-arm with gripper and open gripper-jaws and is able to thread a wire into a guide-tube arranged on a holder of the gripper and which serves as feeder to feed wire-ends to processing stations. The swivel-arm with the gripper is swiveled with reduced torque from a neutral position toward a wire-guide that functions as a threading aid, a pipe of the gripper actuating the wire-guide from a rest position to a working position. To allow threading of the wire into the guide-tube, the wire-guide bridges a distance between the pipe and the holder. After threading, the swivel-arm swivels back into the neutral position, the gripper-jaws being thereby closed, and the wire-guide is returned to the rest position by a tension spring.

Abstract: Embodiments include methods, apparatus, and systems for a cable strain relief. One embodiment includes a cable strain relief having a body for supporting cables connected to a computer. A bracket and arm connect to the body so the body can rotate to plural different locked positions.

Abstract: Different configurations of power distribution boxes are assembled from a common set of components. A housing may receive any of several bus assemblies having taps of differing configurations. A fuse holder that protects portions of a bus assembly inserted into the housing is attached with the housing.

Abstract: The present invention relates to a method as well as to a joint assembly (12) for splicing a first and a second eclectic cable (1, 2) by means of a tubular elastic sleeve (15) at a splicing zone (11) between such cables (1, 2), said tubular sleeve (15) being supported in an expanded condition on a removable hollow supporting element (16) detachable in a first supporting portion (17) and a second supporting portion (18).

Abstract: The present invention relates to apparatus for manufacturing a harness of electrically conductive wire segments, the apparatus comprising a twisting tool (20) having at least two cavities (31 to 38), each cavity being associated with retaining means (43, 44) enabling at least a portion of a wire segment to be retained in the cavity, release means enabling said wire segment portion to be extracted from the cavity, and opening means (46) enabling said wire segment portion to be inserted into the cavity.

Abstract: A structured cabling tool includes a lower frame base that supports cable axles, the tool being extended in a ready for use condition and compacted in a ready for transport condition; frame arms supported by the lower frame base, the frame arms fixable upright orthogonal to the lower frame base in the ready for use condition and coextensive with the lower frame in the ready for transport condition; a cable sorting threader supported between the frame arms; and a revolvable tape segmenting spindle supported by the frame arms below the cable sorting threader.

Abstract: Various methods and apparatus for semiconductor packing are disclosed. In one aspect, a method of manufacturing is provided that includes coupling first ends of plural conductor pins to a first surface of a semiconductor chip package substrate. A layer is formed on the first surface that engages and resists lateral movement of the conductor pins while leaving second ends of the conductor pins exposed.

Abstract: A terminal insertion apparatus includes a wire-holding unit, a housing-holding unit, and an terminal-inserting unit. The wire-holding unit holds electric wires connected to terminal fittings. The housing-holding unit holds a connector housing. The terminal-inserting unit inserts the terminal fittings connected to the electric wires held by the wire-holding unit into the connector housing. The terminal-inserting unit keeps holding the electric wire connected to the lastly inserted terminal fitting and moves the electric wire to the wire-holding unit. Then, the wire-holding unit holds the electric wire.

Abstract: An insulator-combining apparatus which can correctly detects whether or not insulators are lined up in a predetermined sequence is provided. The plate-combining apparatus includes a plate-setting jig which includes a frame, holder, combining part and erroneous attaching-preventing part. The holders hold insulating plates and are provided being spaced from each other and supported by the frame capable of approaching and leaving each other. The combining part includes a pair of nipping members which positions the holder therebetween so as to cause the holders to approach each other. The erroneous attaching-preventing part prevents the holders from approaching each other when an incorrect insulating plate is attached on the holder.

Abstract: The present invention relates to apparatus for manufacturing a harness of segments of electrically conductive wire, the harness including a connector and the apparatus including a harness support that is elongate along an axis; the apparatus further includes a connector support (100) fitted with members (101, 102, 109) for fastening the connector to the connector support.

Abstract: Apparatus and methods for forming wire coil leads that depart from wire coils inserted into a dynamo-electric machine component are provided. A plurality of wire coils may be received on an insertion tool. A wire lead may be anchored at a location on the insertion tool. A wire coil corresponding to the wire lead may encircle the location in a plane of the insertion tool. In accordance with the present invention, none of the plurality of wire coils may surmount a first portion of the wire lead anchored at the location. In some embodiments, a template for winding the wire coils may be provided that has a seat portion on the underside of the template. The seat portion may receive a wire lead such that the lead is aligned with the anchoring location on the insertion tool.

Abstract: A wiring block pre-forms a cable end having twisted wires for subsequent installation of a plug on the cable end. A back end of the block leading to a cavity within the block receives the cable end such that a cable portion adjacent to the cable end sits inside the cavity. A front end of the block has pass holes leading to troughs extending through the block between the cavity and the front end. The troughs receive the wires at the cable end with the wires protruding from the holes. When the cable end is inserted into the block the wires at the cable end have a length within the troughs corresponding to the plug trough lengths and a configuration within the troughs corresponding to the plug trough configuration with the cable portion adjacent to the cable end having a length within the cavity corresponding to the plug cavity length.

Abstract: According to an aspect of an embodiment, a wiring connection apparatus comprises a tray including a plurality of wiring connection members for connecting a plurality of wiring and a tray holder body, which holds the tray, wherein the tray is rotatably provided in the tray holder body, and a wiring introduction opening for introducing the plurality of wiring into the tray is formed in proximity to an axis of rotation of the tray.

Abstract: Since it is configured such that the gap between the pipe 20 and the electric wire 10 in the pipe 20 is filled with a filler 30 having a heat conductivity higher than that of air, the heat generated in the electric wire 10 is transferred to the filler 30, then from the filler 30 to the pipe 20, and is discharged from the outer periphery of the pipe 20 to the outside air. Since the filler 30 has a heat conductivity higher than that of air, the performance in discharging the heat generated in the electric wire 10 is superior compared with a case in which the filler 30 is not charged. Thus, heat dissipation in the shield conductor using a pipe is improved.

Abstract: Apparatus for making a helically wound conductor includes a pulling mechanism for axially advancing a cable core and a guide mechanism for axially directing one or more secondary strand(s) from a location offset from the cable core toward the cable core at a common approach angle. A mandrel body is disposed at a forward end of the apparatus, the mandrel body having an axial passageway extending from a rearward to the forward end of the mandrel body dimensioned to axially receive the cable core therethrough and a forward radiused end positioned to intercept the secondary strand(s). The secondary strand(s) converge on the mandrel radiused end at a common approach angle, tangentially intersect respective locations of the mandrel radiused end, and follow the radiused end to intersect with the cable core. The secondary strand(s) are rotated with the mandrel to wind about the cable core.

Abstract: Provided is a coaxial cable connector compression tool comprising a resilient coaxial cable retaining mechanism, having a tool mounting portion, affixed to said compression tool and a compliant cable receiving portion configured to releasably retain a coaxial cable, wherein the cable retaining mechanism, which may be comprised or one or multiple pieces, bears minimal compression forces while positioned on said compression tool to hold said coaxial cable in proper alignment when said compression tool is operated. Moreover, a method is provided for retaining a coaxial cable in proper alignment during compression of a coaxial cable connector onto said coaxial cable.

Abstract: A wire comb and method for assembling an organized bundle, such as a bundled cable, from a plurality of strands using the wire comb. The wire comb includes an inner component as a hub and an outer component as a collar. The hub has slots configured to accept the plurality of strands lengthwise, and at least one projection that extends beyond an outer perimeter of the hub. The collar has at least one recess configured to interface with the projection of the hub for connecting the hub to the collar. The collar also has an opening that allows the plurality of strands to be inserted into the collar prior to connecting the hub with the collar. As such, combing can be accomplished without requiring that the wire combing commence from either end of the strands.

Abstract: A method for manufacturing a CMOS image sensor may include at least one of the following steps: Forming a salicide blocking layer on an entire surface of a semiconductor substrate having a photodiode area and a transistor. Forming a photoresist pattern inclined at an angle less 90° (e.g. between approximately 70° and approximately 80°) on and/or over a non-salicide area. Performing wet-etching on the salicide blocking layer using the photoresist pattern as an etching mask. Forming salicide on the salicide area after removing the photoresist pattern.

Abstract: A coaxial cable stripper, which includes a hollow cylindrical body, which has two transverse through holes and two longitudinal sliding slots, a spring member fixedly mounted inside the hollow cylindrical body, and two movable cutter holders respectively supported on the spring member at two sides and axially movably coupled to the longitudinal sliding slots of the hollow cylindrical body, each movable cutter holder having a transverse through hole corresponding to the transverse through holes of the hollow cylindrical body for the insertion of a coaxial cable and two cutters for stripping off the outer and inner insulative layers of the inserted coaxial cable.

Abstract: A method of providing electrically conductive bumps on electrode pads of a microelectronic substrate, and bumped substrate formed according to the method. The method includes: providing a substrate including first electrode pads and second electrode pads thereon, the first electrode pads exhibiting a first pattern, and the second electrode pads exhibiting a second pattern different from the first pattern; attaching first solder portions to a solder delivery head according to the first pattern, and second solder portions to a solder delivery head according to the second pattern, the second solder portions being larger than the first solder portions; after attaching, releasing the first solder portions onto the first electrode pads, and the second solder portions onto the second electrode pads; after releasing, reflowing the first solder portions and second solder portions to form, respectively, first solder bumps and second solder bumps on the electrode pads.

Abstract: Methods and tools to mount a cable connector to a coaxial cable are disclosed. An illustrated example tool includes an opening to enable viewing into a cable connector mounted on the tool to determine the position of an inner dielectric insulator of the coaxial cable relative to the connector without removing the connector from the tool.

Abstract: A guide for inserting the prepared end of a coaxial cable into the cylindrical post of an end connector of a coaxial cable. The guide is an elongated member that is fabricated of a resilient material having a plurality flat sides that come together at equal angles to form a number of corners. The bisectors of the corner angles all cross at the central axis of the guide with the length of each bisector between the center axis and the corner being substantially equal to or greater than the inside radius of the post. A central slot passes axially through the guide and a slit passes radially through one side wall of the guide to form an entrance that opens into the slot.

Abstract: The invention describes, in combination, a pin and a pin holding device and discloses a method for electrically and mechanically connecting the stranded center conductor of a microcoaxial cable to the pin without the use of traditional soldering or crimping methods. The invention allows a cable installer to connect an end of a microcoaxial cable having a stranded center conductor to a male coaxial cable connector which requires a solid center conductor such as a pin for greatest reliability. The invention provides a stranded conductor to solid wire adaptor. In a preferred embodiment, the invention utilizes a twist-wirelock section to affix a stranded wire center conductor to a solid pin.

Abstract: A device for holding electrical wires that supply power to an in-wheel motor. A clamp for restricting movement of the electrical wires only in a longitudinal direction is provided to a front area in which the electrical wires fixed at one ends to the motor are bent at about 90°. A fixing member for fixing the rotation and longitudinal movement of the wires is provided in proximity to the power source.

Abstract: A system for splicing together heavy duty electric cables, especially underground cables, consisting of a static friction block and a clamping friction block located on ends of cables to be spliced. A block and tackle mechanism is interposed between the friction block and the clamping block to provide a force to move various elements on the cables to various and final predetermined locations to make up the splice. The block and tackle mechanism has a wind-up spool thereon to wind-up ends of cords of the block and tackle mechanism. The wind-up spool provides the necessary force to accomplish the move of the various elements.

Abstract: A structure of a press-contacting holding part is not complicated so that press-contacting operation of press-contacting an electric wire to the press-contacting terminal is easily and precisely performed. According to the invention, an apparatus of press-contacting of electric wire includes a case holding part for holding case provided with a press-contacting terminal, an electric wire holding part for holding the electric wire positioned by the positioning part, a press-contacting driving mechanism for driving the electric wire held by the electric wire holding part so that the electric wire is pushed into a slot part of the press-contacting terminal to provide pressure contact therebetween.

Abstract: A manual machine for attaching an insulation displacement connector (10) has housing stoppers (34A,34B) for positioning it on a rest (33), a housing holder (35) for holding the connector on the rest, and a set block (36) disposed near the rest in order to position electric wires (11) at their ends or middle portions. The machine further has a wire holder (37) near the housing holder (35) so as to guide and hold the wires at a given pitch, and a wire stopper (38) pivoted to the set block (36) so as to swivel between an active position close to this block and an idle position remote from it. The wire stopper (38) has a collision portion (61) on which the wire ends (11) will impinge to be aligned one with another, and a biasing portion (63) that will urge the wires' middle portions towards the set block (36).

Abstract: In a wire termination apparatus, an anvil for placing a terminal thereon is mounted on a base plate, corresponding in position to a crimper of a ram. The terminal is crimped by a crimping portion, which includes the crimper and the anvil. An elongate link piece is mounted on the ram, and a guide member having a groove in which an elongate component, such as a fluorescent tube, is placed, is mounted on the tip of the link piece. The guide member is positioned to be aligned with the terminal placed on the anvil, when the ram is in its uppermost position. A conductive lead of the component and a conductor of an insulated wire are inserted into the terminal from directions perpendicular to each other, then the terminal is crimped by the crimper.

Abstract: A modular rotary anvil for mounting on an ultrasonic welding machine. The modular rotary anvil includes a first end segment configured to attach to the ultrasonic welding machine, a second end segment configured to attach to the ultrasonic welding machine, and at least one insert having a first side and a second side. Each of the first side and the second side is configured to attach to at least one of other inserts, the first end segment, and the second end segment.

Abstract: A crimping installation with first and second crimping stations includes at each station a device platform with device stations and a crimp press. A cable is advanced by a tape drive whereby the leading cable end is taken over by a first grip arm arranged on a first swivel arm, which supplies the stripped cable end to the first crimping station. After the leading cable end is provided with a crimping contact, a first swivel arm moves backwards into an axis of the tape drive. Then the tape drive continues to advance the cable until the desired length of a cable section is reached. A separation and a stripping station separates the cable section from the cable and removes the insulation at the cable ends. The lagging cable end of the cable section is taken over by a second grip arm arranged on a second swivel arm which supplies the lagging cable end to the second crimping station for assembly with a crimping contact.

Abstract: A method and device for making multiple connections between electrical conductors surrounded by external insulators in overlapping flexible cables by ultrasonic welding. Overlapping conductors to be connected are arranged on a surface of a carrier disposed between a sonotrode and an electrode, the sonotrode and electrode are sequentially aligned the with overlapping points to be welded, and the conductors are ultrasonically welded at each of the overlapping points. The carrier either includes the electrode at least in designated areas, or includes penetrations constructed and arranged to receive an electrode in designated areas.

Abstract: An electrical connector and a method for producing the same are described. The electrical connector has an insulative housing and a plurality of metallic wires. The insulative housing has a plurality of slots formed therein, and the slots are defined with a width less than that of the metallic wire. The metallic wires are set into the slots and further are folded. Each of the metallic wires has a contact portion protruding out of a surface of the insulative housing for electrically connecting the electrical component.

Abstract: Apparatus and methods are shown for holding a plurality of wires of a cable in fixed positions relative to each other for assisting in the termination of the cable with a connector having plurality of contacts possibly of the insulation displacement type.

Abstract: A hand-held tool for terminating connectors onto a coaxial cable has an elongated body and an end stop and plunger on the body, the plunger being controlled by a lever arm which will axially advance the plunger toward and away from the end stop to radially compress a portion of the connector into firm crimping engagement with the end of the coaxial cable. To accommodate different lengths of connectors, a receiver is mounted on the plunger for insertion of different length adapter tips to vary the axial spacing between the receiver and the end stop according to the length of connector being terminated; and in still another form the body may include a hinged adapter adjacent to the end stop to vary the effective distance between the end stop and plunger according to the length of fitting being terminated.