Abstract: The metal graphite grounding brush including silver is made in slide contact with a peripheral surface of an axle and grounds the axle. The mass ratio between silver and carbonaceous components including a volatile component in the brush is silver above 30% and up to 90% and carbonaceous components less than 70% and down to 10%. When the total of silver and carbonaceous components is made 100%, the volatile component is down to 2.0% and up to 15%. The brush grounds the axle reliably so that noise from a car radio is reduced and has a long service life and mechanical strength.

Abstract: The present invention relates to a brush type contact material, including one or more curved metal pawls of which ends come into contact with objects to be contacted. The ends of the pawls have an arc-like cross section in a thickness direction, a curvature radius R1 on a front side from a contact point with the object to be contacted and a curvature radius R2 on a back side from the contact point are formed so as to be R1?R2, and also both ends in a width direction of the pawl are chamfered. At this time, preferably, R1 is larger than R2 (R1>R2), and R1 divided by R2 (R1/R2) is 3.0 or less. The brush type contact material according to the present invention enables a smoother sliding movement than ever before and can be relatively simply manufactured.

Abstract: A test probe assembly includes a first elongate electrically conductive plunger that extends from a proximal first plunger end to a distal first plunger end, and is defined in part by a central longitudinal axis. The first plunger has a first spring latch at the distal first plunger end. At least a portion of the first plunger has an arc with a first plunger outer contact point opposite the first spring latch relative to the longitudinal axis. The first plunger is disposed in a spring. The first plunger outer contact point in contact with the inner diameter of the spring, and the first spring latch engages at least a portion of the spring.

Abstract: A brush intended for ensuring electrical contact between a fixed part and a moving part, said brush comprising a layer composed chiefly of carbon, silver, and of another metal different from silver, for example copper.

Abstract: A magnetization apparatus for magnetizing a magnetic material provided inside a yoke housing of a motor, which has a connector portion radially outward of the yoke housing, includes at least one pair of magnetization cores and a plurality of magnetization coils. The at least one pair of magnetization cores are provided to oppose to each other, wherein the at least one pair of magnetization cores have corresponding magnetization surfaces, which oppose to each other. The plurality of magnetization coils generate a magnetic field at the at least one pair of magnetization cores, wherein the plurality of magnetization coils magnetize the magnetic material in a state, where the yoke housing is provided between the magnetization surfaces. The at least one pair of magnetization cores defines a receiving recess therein for receiving the connector portion of the motor in the state, where the yoke housing is provided between the magnetization surfaces.

Abstract: A manufacturing method for a brush that can reduce contact surface area between a commutator and the brush, thereby reducing frictional noise, is provided. Specifically, a method to manufacture a brush, which provides one surface with contact surfaces that make sliding contact with the commutator, involves a step to mold a molded body and a step to cut the molded body. In the molding process, carbon powder containing copper powder is sintered to form a molded body having a groove on the top surface along the direction of the axis of rotation of the commutator, and curved surface margins in the margins of the top surface in the direction of the axis of rotation. In the cutting step, the central part of the top surface of the molded body is cut by a grinding stone along the cutting direction to form contact surfaces between the margins of the top surface.

Abstract: A method for production of a multi-layer carbon brush including at least two electrically-conducting functional layers made from carbon material and at least one insulation layer made from an electrically-insulating material, running between consecutive functional layers. According to the invention, the corresponding multi-layer carbon brushes and the layers with desired thickness can be produced by applying the carbon material and the electrically-insulating material in a mold in a sequence corresponding to the layer sequence of the multi-layer carbon brush for production in powder form, then pressed and finally heat-treated.

Abstract: An electrical connector that has an array of conductors each having a contact point to make contact with a mating conductive surface. Upon engaging the contact points in a sliding manner with the mating surface, the conductors are displaced, which, in turn, tensions a loading fiber within the connector. Tensioning of the loading fiber provides a contact force between the contact points and the mating surface.

Abstract: A brush assembly (10) for a miniature electric motor has a beryllium copper strip brush arm (14) and a graphite material brush head (12) moulded to an end thereof. The brush arm (14) has a number of apertures. The brush head (12) has a number of projections which pass through the apertures and form one or more caps (24) on the reverse side of the brush arm to secure the brush head (12) to the brush arm (14). A method of forming the brush assembly is also provided.

Abstract: A contact connector is provided that has at least one loading fiber and a plurality of conductors. Each conductor may have at least one contact point. Each conductor may contact a single loading fiber, and each loading fiber may be capable of delivering a contact force at each contact point. In one example, the connector may be a power connector having a power circuit and a return circuit. In another example, the connector may be a data connector having at least one signal path.

Abstract: A brush assembly has a base with a member to secure the base to a motor end cap assembly. A brush housing is associated with the base. The brush housing includes first and second open ends. A brush, defining an axis, is slidably supported within the housing. The brush extends from one of the first and second open ends. The brush includes a surface with a spring retention plunge. The spring retention plunge defines an arcuate face angled relative to the axis. A biasing member exerts a force directly on the arcuate face to bias the brush into contract with a commutator. An electrical connection is made between the commutator and a power supply.

Abstract: An electrical connector that has an array of conductors each having a contact point to make contact with a mating conductive surface. Upon engaging the contact points in a sliding manner with the mating surface, the conductors are displaced, which, in turn, tensions a loading fiber within the connector. Tensioning of the loading fiber provides a contact force between the contact points and the mating surface.

Abstract: A process for manufacturing a sliding contact piece for medium to high current densities including a step of warm premixing of graphite and plastic binder, a step of cold mixing of the resulting premixture with copper, a step of pressing of the resulting main mixture into the sliding contact piece, and finally a step of sintering of it; and so as to improve the operating characteristics of the sliding contact piece, which is free of any environmentally harmful additives, a metal such as zinc, tin, bismuth or an alloy of such metals is added during the premixing of the graphite and plastic binder.

Abstract: A brush of a rotary electric machine includes a brush element and a pigtail. The brush element includes a high-conduction member extending in the longitudinal direction and a low-conduction member bonded to a side of the high-conduction member. The low-conduction member is a thin layer extending in the longitudinal direction from the contact surface to the middle of the length of the brush element. The wire end is embedded in the high conduction member on the side of the low-conduction member remote from the contact surface.

Abstract: To provide a contact material suitable for a commutator of a micromotor which can improve wear resistance and prolong the life of the micromotor by improving an Au-based clad composite material provided at an outermost layer with Au or an Au alloy. The present invention provides the Au-based clad composite material including a surface of a contact substrate having an Ag—Cu—Si alloy layer cladded with Au or the Au alloy, wherein an intermetallic compound Cu—Si is dispersed and deposited in Au or the Au alloy.

Abstract: An apparatus and method of aligning a disc drive printed circuit board connector with a corresponding receptacle in a disc drive slot in a test fixture includes a pair of tapered guide members on opposite ends of the connector which are angled toward the pins of the connector so that the connector is centered within the receptacle as the connector is inserted into the receptacle in the test fixture. The receptacle may be mounted for lateral movement within the slot of the test fixture to move relative to the connector as the guide members slide within the receptacle to align the pins and sockets before the pins enter the sockets within the receptacle.

Abstract: An electret is described that includes a surface modified polymeric article having surface fluorination produced by fluorinating the polymeric article.

Abstract: A base plate strip is formed with an extension which is forwardly extending from an electrical contact barrel. A groove is provided in the extension such that the groove is extending across a fore open end of the electrical contact barrel. A fore end extended piece of a resilient contact tongue strip overlies the extension of the base plate strip. The resilient contact tongue strip is cut together with the base plate strip along the fore open end of said electrical contact barrel. This defines a stepped surface in the base plate at the open periphery of the electrical contact barrel and defines an engagement end piece at the fore end of the resilient contact tongue. The engagement end piece engages with the stepped surface to prevent the resilient contact tongue from moving in the insertion direction of an associated pin terminal.

Abstract: A conductive fiber brush including a brush stock composed of plural conductive fibers or strands of fibers at least some of which may have plural bends along the length of the fibers or strands. The fibers may have a diameter less than 0.2 mm and are arranged in contacting engagement with each other with the touching points among the fibers or strands maintaining elastic tension between the fibers or strands and thereby maintaining voids between the fibers or strands to produce a packing fraction between 1 and 50% and in extreme cases up to 70% but generally between 10-20% depending on the various factors, including the materials used, the current densities to be conducted, and the sliding speeds under operation. The plural bends are implemented by producing fibers or strands having a regular or irregular spiral, wavy, saw-tooth, triangular, and/or rectangular pattern, or other undulating pattern.

Abstract: A small-sized motor includes an insulation holder (16) which is integrally molded from a synthetic resin. The insulation holder (16) includes a cover portion (13) for-covering the casing cover (5) from the outside thereof, and a pair of brush holders (12) which project from the cover portion (13) into the interior of the motor, while passing through cut portions formed in the casing cover (5). Each of the brush holder (12) supports a brush arm (17) and an input terminal (11) connected thereto. The brush arm (17) supports a brush (18). Bearings (3) and (6) for the shaft are respectively supported at the center of the bottom portion of the casing (2) and at the center of the casing cover (5). Thus, it becomes possible to realize stable bearing alignment and to provide insulation outside the motor to thereby enable attachment of an electrical element to the motor without use of any additional insulation means.

Abstract: To manufacture an elbow comprising an internal tunnel formed by two rectilinear sections that meet in defining a dihedron on the internal side of the change in direction and, on the opposite side, a stepped transition face, the disclosed method consists of the making, by machining in one block, from two connection faces, of two rectangular boreholes that meet so that, at their meeting place, they define said dihedron on the internal side of the change in direction and said stepped transition face on the external side of the change in direction.

Abstract: A wire capable of operating at high temperatures and a method of making the same is disclosed. The high temperature wire comprises fiberglass, which surrounds the conductor. The fiberglass insulates the conductor and enables it to operative at relatively high temperatures. The fiberglass is heat-treated without any additional, or in lieu of, other chemical treatment and is sufficiently frangible to be easily removable from the conductor. The frangible fiberglass may be easily stripped away from the conductor without leaving strands which need to be individually removed.

Abstract: A conductive fiber brush including a brush stock composed of plural conductive fibers or strands of fibers at least some of which may have plural bends along the leg of the fibers or strands. The fibers may have a diameter less than 0.2 mm and are arranged in contacting engagement with each other with the touching points among the fibers or strands maintaining elastic tension between the fibers or strands and thereby maintaining voids between the fibers or strands to produce a packing fraction between 1 and 50% and in extreme cases up to 70% but generally between 10-20% depending on the various factors, including the materials used, the current densities to be conducted, and the sliding speeds under operation. The plural bends are implemented by producing fibers or strands having a regular or irregular spiral, wavy, saw-tooth, triangular, and/or rectangular pattern, or other undulating pattern.

Abstract: A data medium in card form has a least one semiconductor memory element with a storage capacity of at least one megabit and has electroplated contacts for transmission of data between a data processing system the semiconductor memory elements of the data medium. Electrical conductor paths on the data medium connect the semiconductor memory element to the electroplated contacts. The electrical conductor paths are a single leadframe on which at least parts of the electroplated contacts are integrally formed. The leadframe is formed of a resilient material.

Abstract: Method of terminating at least one end of an EMI shielding gasket having an indefinite length. A resilient core member of an indefinite length is sheathed within an electrically conductive fiber mesh member. A thermoplastic member is incorporated within the conductive fiber mesh member, and then is heated to effect its melting which, in turn, effects the consolidation of at least a portion of the fiber mesh member. The gasket so formed then is terminated to a determinable length having an end through a consolidated portion of the fiber mesh member. The consolidated portion is effective to maintain the integrity of the fiber mesh member at the terminated end.

Abstract: Opening electrical contacts or electrical circuit interrupters. Particularly, a design for an electrical switch having opening electrical contacts which inhibit arcing. More particularly, a circuit breaker having a micro-contact interface comprising a contact with a plurality of contact points capable of handling high steady state currents conventionally handled by small to medium size molded case circuit breakers (i.e., 0.5 A.sub.rms to 400 A.sub.rms) at distribution voltage levels (120 V.sub.rms to 600 V.sub.rms).

Abstract: A DC motor brush assembly includes a brush brought into contact with a commutator piece which is connected to the coil of a DC motor, and a brush holder of plastic material for holding the brush against the motor housing. The brush is formed by bending from a bottom shield sheet. The bottom shield sheet is brought into intimate contact with a mold to form a non-molding chamber containing the brush when the brush holder is to be insert-molded. The brush holder is molded integrally over the bottom shield sheet.

Abstract: The process comprising the charging into a mould (3) of at least one electrically conductive powder (4), the compression by means of a piston (5) of the contents of the mould to form a crude brush (7), the heat treatment of said crude brush (7) as well as the fixing of the ends of the electrical conductors (2), characterised in that the charging involves at least the simultaneous introduction of at least two conductive powders (4B, 4A and/or 4C . . . ) for obtaining a brush formed by integral blocks (1B, 1A and/or 1C . . . ), the junction (1AB and/or 1BC . . . ) between said blocks being orientated at least in part in the compression direction (13).

Abstract: A probe unit comprising a base in the form of a rectangular plate and a plurality of ultrathin metal wires which are partially secured to the base at a given pitch. Each of the wires comprises a straight portion firmly secured to the base, a bent portion located on an extension of the straight portion, and an inclined portion inclined from the bent portion outwardly of the base toward an inspected surface of an object to be inspected, and an R-shaped portion extending from the front end of the inclined portion outwardly of the base. The bent portion protrudes outwardly from the base and is bent toward the inspected surface. The R-shaped portion forms each probe pin bearing against the inspected surface.

Abstract: A binded carbon brush includes a brush main portion formed mainly of carbon, and an electric conductor formed by a material, such as a copper powder, having an electric resistivity lower than that of the brush main portion and extending along a main current direction of the brush. In the cross section of the brush perpendicular to the main current direction, the diameter or the vertical and horizontal sizes of the conductor is so set as to be smaller than both the vertical and horizontal sizes of the brush main portion.

Abstract: A binded carbon brush includes a brush main portion formed mainly of carbon, and an electric conductor formed by a material, such as a copper powder, having an electric resistivity lower than that of the brush main portion and extending along a main current direction of the brush. In the cross section of the brush perpendicular to the main current direction, the diameter or the vertical and horizontal sizes of the conductor is so set as to be smaller than both the vertical and horizontal sizes of the brush main portion.

Abstract: In a sliding contact having a base made of an elastic material and a precious metal contact connected to the base, the base extends along a sliding face, and the precious metal contact is connected to the base in the almost vertical direction with respect to the contact position of the precious metal contact and the sliding face by beam welding.

Abstract: A press-molded collector shoe having a body made of a first carbon piece, and a layer disposed on a side thereof made of a second, less conductive carbon piece. The second piece covers only a portion of the side of the collector shoe. An electrical lead projects from a portion of the side which is not covered by the second piece. During the production of the collector shoe the surface layer is pre-pressed in a separate step and the first carbon piece into which the lead wire is imbedded and the second piece are then pressed together.

Abstract: A method for manufacturing a fibrillated pultruded electronic component includes the steps of providing a rod comprising a plurality of conductive fibers embedded in a matrix material, the rod having a first end and a second end. The rod is rotated and a liquid is sprayed onto the rod at a distance from the first end of the rod. The matrix material is abraded away from between the fibers of the rod. The fibers of the rod are then cut. A disk is formed which has a plurality of conductive fibers embedded in a matrix material. However, the ends of the disk include only the conductive fibers and not the matrix material. This enables the ends of the disk to have a fibrillated brush-like structure which is particularly well suited for low energy electronic/microelectronic signal level circuitry typified by contemporary digital and analog signal processors.

Abstract: A method and means for producing disks of tightly packed on-end aligned fibers wherein side-by-side filament tows are surrounded and pulled by a Chinese-finger type gripper sleeve which tightens about the tows and compacts the filaments as it is pulled. The gripper sleeve and filament assembly is further compacted by being pulled through a draw-down die and into a tube surrounded by a backup casing. The highly compacted mass of filaments with the surrounding portion of the sleeve within the tube are cut free from the external portion of the portion of the puller sleeve and the loaded tube is removed from the casing. A plurality of disks of predetermined thickness containing the desired highly compacted on-end aligned fibers are then formed by cross-sectionally cutting the filament loaded tube segment by segment.

Abstract: A method for manufacturing a multiple wire brush contact includes the steps of stamping a continuous strip of material so as to define a series of spaced blanks, each including a cross bar and a base mounting plate, separating side carrier portions, welding and soldering contact wires onto the cross bar portions, cutting and forming the contact wiper. The multiple wire brush contact assembly thus includes a base mounting plate that is separate from the cross bar and wire spring and that is used to handle and mount the assembly in a cooperating receiving space in a rotor or other element.

Abstract: An axial-type homopolar motor having high density, high current fiber brush ollectors affording efficient, low contact resistance and low operating temperatures. The collectors include a ring of concentric rows of brushes in equally spaced beveled holes soldered in place using a fixture for heating the ring to just below the solder melting point and a soldering iron for the local application of additional heat at each brush. Prior to soldering, an oxide film is formed on the surfaces of the brushes and ring, and the bevels are burnished to form a "wetting" surface. Flux applied with the solder at each bevel removes to an effective soldering depth the oxide film on the brushes and the holes.

Abstract: A process and apparatus for preventing film stripping and grooving of a dynamoelectric machine commutator. The process is usable in either repairing or initially manufacturing a high-powered, high-speed dynamoelectric machine. In the process, extra-wide brushes and associated brush holders are mounted in place of conventional standard size brushes and brush holders in order to restrict variations in current unbalance between a plurality of electrically paralleled brushes to a range of 10 to 15% of rated full load brush current density in the brushes at rated load. A machine constructed according to the invention is made with a plurality of extra-wide brushes and brush holders, with no more than four brushes electrically connected in parallel on respective brush holder studs positioned in operating relationship around the commutator thereby to so restrict the permitted range of current density unbalance between brushes.

Abstract: A connection between a graphite or carbon block having a cavity therein and the end of an electrical conductor disposed therein is made with a tamping material comprising flowable graphite powder, a metal oxide, a resin binder, and a flow promoter such a silica or a resin. The finished connection is treated with an acid dopant which reacts with the metal oxide to form a bond between the conductor and the block.

Abstract: A method of making a plurality of multi-wire nonimpact printheads provides precise inter-wire spacing accuracy and repeatability of manufacturing steps to enable mass production.A plurality of slats are molded, one alongside another on a cylindrical support shell, parallel to the shell axis. A helical thread is engraved on the slats along the axial length of the support shell. A continuous wire is wrapped in the thread and the portions of the wire on the slats are encapsulated. The support shell and wrapped wire is cut between adjacent slats to obtain a plurality of printhead blanks. Each blank is machined to smooth the exposed print wires. The resultant printheads may be used in page- width nonimpact printers.

Abstract: A method for making conductive brushes which comprises providing a rotatable cylindrical mandrel having a plurality of longitudinal recesses on its surface, and winding electrically conductive fibers from a supply around the mandrel by rotating the mandrel. The brush backing or base may be formed by a number of methods utilizing the recesses on the surface of the mandrel. In one embodiment, the brush backing is formed by placing a strip of a conductive material in each of the recesses, and after the conductive fibers have been wound thereover, the conductive fiber windings are caused to adhere to each other by adhesive means and another strip of conductive material is placed over the windings to mate with the strip in the recess to form the backing for the conductive brush. Individual conductive brushes are obtained by cutting the conductive fibers in the longitudinal direction of the mandrel.

Abstract: An integral electrical contact (10, 110, 210) and a method for making the electrical contact is disclosed. The contact includes an elongated electrical conducting base portion (19, 119, 219) which has an axial passage (29, 129, 229) extending therethrough and also includes several axially aligned electrical wires (20, 120, 220) integrally formed with the base portion. The wires are axially aligned with the passage of the base portion and extend beyond a first end (18, 118, 218) of the base portion. Each of the wires which extends beyond the first end of the base portion includes an end portion (24, 124, 224) that terminates in an acutely angled surface. The electrical contact is made by coining an electrically conductive flat sheet of material (12) to form a plurality of elongated raised design portions (14, 16, 114, 116, 214, 216) which are axially aligned and extend inwardly from one end surface (13) of the sheet.