Abstract: A connector for a high-voltage connection for electrically connecting high-voltage components, in particular of an electrical drive system of a motor vehicle, said connector comprising at least one electrical contact arrangement, wherein the contact arrangement comprises at least one ring-shaped contact element; a first inner protective element, which is arranged within the contact element and projects relative to the contact element; and a first outer protective element, which at least partly surrounds the contact element and projects relative to the contact element, wherein the first inner protective element and the first outer protective element form a shock protection for the contact element.

Abstract: An electrical contact (10) comprising a braid (12) extending longitudinally and presenting a first end (12a) and a second end (12b) opposite from the first end (12a) in the longitudinal direction (Z), a contact head (14) mounted on the first end (12a), and a connection element (16) mounted on the second end (12b), wherein the free length X of the braid or the equivalent (12) and the sum Y of the volumes of the material of the contact head (14) and the connection element (16) satisfy the relationship: Y?aX?b where a is a number lying in the range 10 to 15, and b is a number lying in the range 80 to 110, Y being expressed in cubic millimeters, while X is expressed in millimeters.

Abstract: An image pickup apparatus for an endoscope includes: an image pickup device unit including an image pickup device; a lens unit including a moving lens; an actuator apparatus for an endoscope, the actuator apparatus including a first elastic member having an urging force that makes a moving lens frame be arranged at a first observation position, a second elastic member making the moving lens frame be arranged at a second observation position, and a shape memory alloy wire having a property of extending/contracting due to an applied current; a driving force transmitting wire arranged on a distal end side of the shape memory alloy wire; a pressing member, upon receipt of an elastic force from the second elastic member, pressing the moving lens frame to the second observation position; and a fixing portion that fixes the driving force transmitting wire and the shape memory alloy.

Abstract: A method for environmentally protecting a terminal block includes providing a sealing device including: a base substrate having an anchoring surface; and a gel sealant body having an engagement surface. The gel sealant body is secured to the anchoring surface and extends forwardly from the anchoring surface to the engagement surface. The method further includes: applying the sealing device to the terminal block such that the gel sealant body is interposed between the terminal block and the base substrate and the engagement surface engages the terminal block; and wrapping a retainer member around the terminal block and securing the sealing device to the terminal block using the retainer member.

Abstract: A kit including a sleeve; a tubular core for stretching the sleeve, tightly covered by the sleeve and adapted to receive internally an elongate member; and a thin and flexible sliding element disposed between the sleeve and the core to enable the core to slide relative to the sleeve. The sliding element makes a half-turn over a first end of the core so as thereafter to be disposed inside the core in order to be able to be pulled from the second end of the core. The sliding element includes a net formed of flexible filaments with at least one layer of filaments connected to each other in a predetermined arrangement. The filaments are adapted to slide on the outside surface of the core and to turn back on themselves around the first end of the core.

Abstract: It is aimed to enable a heat shrinkable tube to be mounted on a connected part of a core exposed portion of a wire and a terminal with high positioning accuracy. A terminal-fitted wire manufacturing method is for mounting a heat shrinkable tube on a connected part of a core exposed portion of a wire and a terminal. After the wire is inserted into the heat shrinkable tube, the terminal is connected to the core exposed portion. Thereafter, the heat shrinkable tube is moved to a position for covering the connected part of the core exposed portion and the terminal, and a part of the heat shrinkable tube is temporarily fixed to at least parts of the wire and the terminal. Thereafter, the heat shrinkable tube is mounted by being heated and thermally shrunk.

Abstract: A method of manufacturing a conducting wire terminal includes the steps of: preparing a strip tube of a predetermined length; boring both ends of the strip tube separately, such that a body is formed between both ends of the strip tube and has a diameter smaller than both ends of the strip tube, and the copper sleeve is accommodated in the body; and compressing an intersection of both ends of the strip tube and the body, such that a circular tapered neck is formed at the intersection of both ends of the strip tube and the body, and a circular slanting guide surface is formed separately on opposite internal surface of each tapered neck of the strip tube.

Abstract: In one aspect, a method to repair a cable jacket includes disposing a shrink tube on a damaged area of a cable jacket of a cable. The shrink tube includes a first end portion and a second end portion. The method also includes heating the shrink tube to seal the damaged area and tapering the first end portion of the shrink tube by cutting the shrink tube. Another aspect includes a device to taper end portions of a cable jacket shrink tube repair. A further aspect includes a device to dispose a tube on a cable.

Abstract: A Drain wire led out from the interior to the exterior of a shielded wire is covered with a heat shrinkable tube made of an insulating resin or with a rubber tube including silicon or EPDM (ethylene-propylene rubber). A water-stop agent is penetrated between the element wires of the drain wire in the heat shrinkable tube or the rubber tube. In addition, A boundary portion between a terminal connected to an end of the drain wire and the heat shrinkable tube is covered with a rubber stopper.

Abstract: An improved method for imparting excellent long-term dielectric performance to an in-service electrical cable section having a stranded conductor surrounded by a conductor shield encased in a polymeric insulation and having an interstitial void volume in the region of the conductor, the cable section having an average operating temperature T is disclosed. The method comprises injecting a dielectric enhancement fluid composition into the interstitial void volume.

Abstract: A method of sealing a cable penetration includes assembling a cable seal and inserting the cable seal into a cable penetration. Assembling the cable seal includes adhering at least a portion of a heat-shrinkable tubing to at least a portion of a cable outer jacket, and positioning a secondary elastic seal over the heat-shrinkable tubing. An example of a secondary elastic seal could be O-rings. A cap or other means provides the outer sealing surface.

Abstract: The present invention relates to a method of properly connecting respective shields in a plurality of extra fine coaxial wires via a common conductive member. The plurality of coaxial wires having the shields that are partially exposed is arranged in parallel. A metal adhesive material is placed on the respective shields in the coaxial wires and is melted by being irradiated with laser light. Then, the respective shields are connected electrically via the common conductive member when the common conductive member is placed on the melted metal adhesive material.

Abstract: An exemplary method of manufacturing a metal cover (1) with blind holes (3) therein includes: step (60), preparing a metal substrate; step (62), covering the metal substrate with a protective film formed by electrophoretic deposition; step (64), forming holes in the protective film according to an intended pattern of the blind holes in the metal cover, thus exposing the metal surface through the holes; step (66), etching the metal substrate in the exposed areas to form the blind holes; and step (68), removing a remainder of the protective film from the metal substrate, thereby obtaining the finished metal cover. The method involving etching is relatively low-cost. Additionally, because electrophoretic deposition is used to cover the metal substrate with the protective film, the protective film can be formed on all surfaces of the metal substrate. Thus the method is especially advantageous for manufacturing a metal cover having a three-dimensional shape.

Abstract: A method for extending the useful life of an in-service electrical cable section having at least two existing connectors attached thereto and a conductor surrounded by a conductor shield encased in a polymeric insulation jacket with an interstitial void volume in the region of the conductor. The method includes replacing each connector with a corresponding high-pressure connector, and injecting a dielectric enhancement fluid into the void volume and confining the fluid therein at a pressure sufficient to introduce at least about 0.75Q of the fluid. Wherein Q represents the weight of the fluid which would saturate the conductor shield and insulation jacket, and the void volume at atmospheric pressure being less than that which would accommodate the amount 0.75Q. The method is carried out using only a single switching cycle.

Abstract: The invention comprises filling a conductive adhesive on a hole end of a wire connection part in tubular shape of the terminal which has an electric contact part at one side and the wire connection part at the other side, inserting an electric wire from a hole opening of the wire connection part toward the hole end, and reducing evenly a size of a tubular wall of the wire connection part, thereby causing the conductive adhesive to infiltrate into a space of the electric contact part or between wires. The invention also comprises tightening the tubular wall of the wire connection part by a rotary swaging process. Further, the conductive adhesive is a nickel paste which is a mixture of nickel powders in a liquid epoxy resin based binder. In addition, at least one of a core wire portion of the electric wire or the terminal is aluminum or aluminum alloy.

Abstract: A fluid sensor probe such as a temperature probe uses heat shrink tubing to seal and provide strain relief at a proximal end of the probe. The heat shrink tubing uses a layer of hot melt adhesive along its inside surface to form a strong bond and hermetic seal. The heat shrink tubing is applied as an inner tubing around circuit wires extending into the probe and as an outer tubing around the inner tubing and around the proximal end of the probe housing. Together the inner tubing and the outer tubing can hermetically seal a substantial gap between the probe housing and the circuit wires. In a fast response probe, prior to closing the distal end of the probe housing with an end wall, openings are punched in a side wall of the probe housing against a mandrel. The openings permit fluid flow to contact the sensing element within the probe housing. Heat shrink tubing can be used to seal the circuit wires and prevent leakage.

Abstract: An In The Ear (ITE) microphone improves the acoustic response of a Behind The Ear (BTE) Implantable Cochlear Stimulation (ICS) system during telephone use. An acoustic seal provided by holding a telephone earpiece against the ear provides improved coupling of low frequency (up to about 1 KHz) sound waves, sufficient to overcome losses due to the near field acoustic characteristics common to telephones. In a preferred embodiment, the ITE microphone is connected to a removable ear hook of the BTE ICS system by a short bendable stalk.

Abstract: A method of fabricating a large area, multi-element contactor. A segmented contactor is provided for testing semiconductor devices on a wafer that comprises a plurality of contactor units mounted to a substrate. The contactor units are formed, tested, and assembled to a backing substrate. The contactor units may include leads extending laterally for connection to an external instrument such as a burn-in board. The contactor units include conductive areas such as pads that are placed into contact with conductive terminals on devices under test.

Abstract: The present invention relates to a method of covering a wire using a transport carrier and a heating system. The present invention makes the workability of a transport carrier compatible with the maintenance of positioning accuracy and imparts a general-purpose property. An electric wire-hanging member is provided on which a plurality of bundles of electric wires are hung in a parallel. A holder is provided for retaining the electric wire-connecting parts which are formed in bundles of electric wires on the electric wire-hanging member. Further, an electric wire sandwiching system for regulating the retention of at least the electric wire-connecting parts side of the bundles of electric wires which are hung on the electric wire-hanging member and for releasably retaining the connected bundles of electric wires.

Abstract: An electrical crimp connector comprises a metallic crimp barrel adapted to receive the bared end portion of an electrical conductor and a heat-shrinkable polymeric sleeve in which the crimp barrel is received. The insulating sleeve is comprised of an ionic polymer derived from the polymerization of an &agr;-olefin and an ethylenically unsaturated carboxylic acid, a proportion of whose acid groups have been reacted to create ionic carboxylates of metal ions. The ionic polymer sleeve has high impact toughness, high abrasion and chemical resistance, high resistance to splitting by crimping tools, high degrees of flexibility and transparency, and a relatively low heat shrink temperature, making it more suitable for use in such connectors than sleeves comprised of other materials such as polyamides or polyolefins.

Abstract: A connection method is proceeded by: placing a covered electric wire (18) on a terminal (17); applying an ultrasonic vibration in a state of pressing the covered electric wire (18) against the terminal (17) so as to melt and remove a covering portion (26); arranging a plurality of core wires on the terminal (17) in parallel; and pressing the arranged core wires (25) against the terminal (17) so that the core wires (25) and the terminal (17) conductively contact with each other.

Abstract: An installation method for installing machines of different heights at an installation site includes provision of a flexible power cord of particular length, affixed to an upper region of each machine. The power cord is terminated in a power-rated male connector. At the intended installation location, the power cord origination location is identified, which is the location at which the power cord will originate after installation. An interface box having a NEMA female connector is installed at a location such that the female connector is at a radius from the power cord origination location which is less than the length of the flexible power cord. The interface box is installed, connected to a power source, and tested, before physical installation of the machine. At the time of physical installation of the machine, there is no delay attributable to hard-wiring of the power connections to the machine, and it is connected with the flexible power cord.

Abstract: A protectively packaged connector for connecting multiple conductors is disclosed. The connector has multiple parts, each of which is provided with a protective covering of heat shrink thermoplastic film. The connector is assembled in the normal manner but with the film in place. This protects the connector from outside contaminants and is especially useful for filled connectors which readily attract contaminants because of the sticky waterproof filling compound.

Abstract: An arrangement for delivering an elastic sleeve on to an electric cable comprises an elastic sleeve (20) expanded radially on to a hollow rigid tubular support tube (18) with a tubular mesh (22) of plastics material interposed therebetween. The mesh (22) extends beyond one end of the support tube (18) and is then fed back through its hollow center. The one end of the tube (18) is disposed adjacent the end of the cable, and the mesh (22) within the tube (18) is progressively pulled so as to invert the sleeve (20) on to the cable end.

Abstract: An assembly for protecting the active electronic components of an electronic product from the environment and electromagnetic interference (EMI). A method is described where the assembly is formed by providing a metallized flexible enclosure around the electronic product, such as a printed circuit board, and subsequently sealing the metallized flexible enclosure, such that separable connectors can be readily accessed without violating the integrity of the seal. The metallized flexible enclosure includes multiple layers of polymeric materials that provide diffusion barrier properties and a metallic layer that provides both diffusion barrier properties and EMI shielding capabilities. The multiple layer sheet is patterned to optimize the diffusion barrier properties and EMI shielding capabilities. Further, the multiple layer sheet enables efficient, high volume production.

Abstract: A support for fitting a shrinkable sleeve onto an object inside the support and the sleeve 11 mounted on it includes at least two tubular parts removed in turn from under the sleeve. It further includes means for temporarily immobilizing the last part to be removed from under the sleeve during removal of the other tubular part.

Abstract: In order to electrically connect the projecting electrodes of an LSI with a given wiring pattern on a circuit substrate, at least a portion of the electronic part is covered with a heat-shrinkable film member which in turn is fixedly mounted on the circuit substrate by adhesive at the opposite side or all the sides of the heat-shrinkable film member. When the heat-shrinkable film member is heated, the shrinkage of the heat-shrinkable film member presses the LSI against the circuit substrate under pressure. Thus, the bumps of the LSI can be electrically connected with the wiring pattern on the circuit substrate. Therefore, the LSI can be easily mounted on the circuit substrate or replaced by a new one.

Abstract: An assembly for forming a semi-permanent electrical connection between a pair of wires (1,2) comprises a male push-fit connector (3) and a female push-fit connector (4).Each connector (3,4) has a connection part to enable it to be connected to the wire, e.g. in the form of a crimp (5,6) and a mating part for engagement to the other connector. Each of the connectors has a sealing jacket (8,10) for sealing the connection to the associated wire, and one of the connectors has a heat-recoverable skirt (11) which, when the connectors are engaged, extends over part of the sealing jacket of the other connector to seal the connection against moisture ingress. The skirt (11) is provided with a layer of adhesive for forming the seal.

Abstract: In surface packaging of thin resin packages such as resin molded memory ICs or the like, cracks of the package occur frequently at a solder reflow step where thermal impact is applied to the package because the resin has absorbed moisture before packaging.To solve this problem, the devices are packaged moisture-tight at an assembly step of the resin molded devices where the resin is still dry, and are taken out from the bags immediately before the execution of surface packaging.

Abstract: Several variations of ignition cable assemblies that have a cable seal and a tower seal enclosing a terminal and a heat shrunk sleeve and their method of manufacture are disclosed. The cable seal insulates a substantial portion of the terminal to increase the dielectric strength of the assembly. The tower seal includes an elastomeric boot that is radially spaced from the contact of the terminal to sealingly engage an outer surface of a male or female tower. The heat shrunk sleeve forms at least part of the cable seal and it may be used to provide an angled dress for the ignition cable or to accommodate an angled terminal.

Abstract: The invention relates to a connecting device (200) to equip an end of an electric cable (100), including a multilayer sleeve having an axis (202) and having an insulating intermediate layer (204) interposed between two layers suitable for ensuring the guiding of an electric field.According to the invention, only the end or ends (207) of the sleeve designed to cooperate with a cable end are in a state of radial expansion such that they present an inside diameter that is greater than the outside diameter of the corresponding cable end and which will be less than this outside diameter once retraction of the said ends of the sleeve has been brought about.The invention also relates to a process for mounting this device on the cable or cables.

Abstract: Alkali metal-containing glass beads for use as sources in thermionic detectors for gas chromatography are manufactured by a method which produces reproducible beads of preselected sizes. A glass tube of the desired composition is reduced to capillary size. A section having the volume of the desired bead is cut from the capillary tube and threaded onto a support wire. It is then melted and caused to coalesce onto the support wire. The resultant bead and a portion of the support wire are then incorporated into the detector.

Abstract: In a heat sealing operation for environmentally isolating joints and connections, a spring actuated clamp is utilized to provide positive engagement of the heat shrinkable material in the area between the members being connected. The clamp has two juxtaposed clamp arms with opposed convex clamping jaws. The clamp arms are resiliently loaded by a coil spring so the convex surfaces on the clamping jaws are placed into a clamping relationship on the heat shrinkable material.

Abstract: The disclosure relates to a pressure or temperature responsive switch wherein the high temperature environment at the measuring portion of the switch is thermally isolated from other portions of the switch which are incapable of operation at such high temperatures, thereby providing a relatively low cost switch with the desired capability. There is also provided a pressure or temperature responsive switch as noted above which is assembled by friction fit among the parts and without rivets or the like. Furthermore, the materials used permit waterproof sealing by the use of shrink tubing which bonds to the wire insulation.

Abstract: An electrical connector modularly arrayed for ease in manual and automatic fabrication and assembly of wire bundle assemblies. Increased structural strength, elimination of snap ring, straight bore inside diameter, the addition of an insert alignment key, and elimination of electrical contact retention clips are features of the present modular electrical connector assembly.

Abstract: An electrical connector utilizing a crimpable ferrule with an electrical insulation sleeve thereover, and a transparent outer sleeve surrounding the ferrule and insulation sleeve, with the transparent outer sleeve formed of coextruded, multi-layer material with at least one layer being oriented and heat-shrinkable, and with the inner layer being a heat-activable adhesive. A portion of the outer sleeve is preshrunk to aid in the use thereof. The electrical connector in accordance with this invention is produced by placing a crimpable ferrule having an insulation sleeve thereon upon a first support, with the outer sleeve upon a second support, with both vertically oriented and coaxially arranged, and with the support for the outer sleeve at a lower elevation than the other support. The arrangement is passed through a heating zone to partially shrink a portion of the outer sleeve about the insulating sleeve, and to activate an inner adhesive layer on said outer sleeve into adhesion with the insulating sleeve.

Abstract: A band of bipartite metal foil is crimped around a portion of a stripped wire end near the insulation and spaced from the portion to be soldered to a terminal solder tail extending from a housing portion, with a first layer of conductive nonmagnetic metal and a thin second layer of high resistance metal having high magnetic permeability. When the wire end is paired with the solder tail with a solder preform placed therearound within a length of heat recoverable tubing extending between the insulated wire portion and the housing of the terminal, and high frequency alternating current is induced in the bipartite metal foil, thermal energy is generated which is conducted along the wire end and radiates outwardly to melt the solder to join the wire end to the solder tail, and to shrink the tubing to grip the insulated wire portion and housing portion to cover and seal the termination thus formed.

Abstract: This invention relates to a sealed solder connector assembly and method of use operable to interconnect adjacent conduit wire members having exposed wire sections extended from insulated cover sections. The sealed solder connector assembly includes (1) a main support member constructed of a flexible plastic tubing; (2) a wire anchor member constructed of a low temperature melting point solder material placed interiorly and centrally of the main support member; and (3) an interior anchor coat of a temperature controlled adhesive film anchored to an interior surface of the main support member. Application of heat to the main support member results in (1) initial securing of the wire anchor assembly centrally of the main support member; (2) anchoring and sealing the main support member about the conduit wire members; and (3) melting and fusing the wire anchor member to the wire sections of the wire members.

Abstract: A backshell assembly and method of making and assembling a connection between electrical cable and another electrical device are disclosed. The backshell assembly includes a hollow cylindrical body having a first end for attachment to the other electrical device. A hollow cylindrical nut is provided for attachment to the other end of the backshell body and for entrance of the cable. A hollow cylindrical heat shrinkable tube is provided with its central portion shrunk down and bonded to the nut and with end extensions stress relieved by being heat shrunk and provided with an inside diameter greater than the diameter of the outside surface of the nut.

Abstract: Apparatus for connecting a coaxial cable to a connector having a base for connection to a conductive shield of the cable via a solder ring within a heat-shrinkable tube, the apparatus including a first fixture for engaging an end of the coaxial cable and connector and a first heater mountable in a predetermined position with respect to the fixture for directing a controlled amount of heat to the solder and heat-shrinkable tube.

Abstract: An arrangement for forming a joint between electrical cables comprises a connector arrangement, e.g. a crimp connector, a fusible block capable of being positioned to enclose the connector and a heat-shrinkable sleeve having a recovery temperature at least 10.degree. C. above the melting point of the fusible block. Preferably the fusible block is formed from a number of interlocking component parts. The arrangement is particularly suitable for forming joints between submarine cables, and may include a tubular shield portion for connecting the shields and shielded cables.

Abstract: A heat activatable sealing piston comprising a cylinder of polymeric material radially expandable on application of heat. The piston can be incorporated into thermal actuators of various types. In a preferred embodiment, the sealing piston is used in an electrical connector, together with a gas generating means to force solder between an electrical conductor inserted into the connector and the walls of the tubular connector.

Abstract: A connection insulator for a dynamoelectric machine having a magnetic core and at least one winding arranged thereon comprising a plurality of coils of wire conductors with end turns thereof projecting beyond side faces of the core and being subject to pressure forces during compacting and forming and with lead wires extending therefrom. The insulator is formed of a flexible heat-shrinkable electrical insulating material and comprises a tubular portion with an open end adapted to receive an electrical connection joining at least one of the lead wires with another wire and a closed end with an integral flat tab portion extending axially therefrom at a junction with the tubular portion. A substantial part of the tab portion spaced from the junction is adapted to be grippingly engaged by the end turns of one of the coils and a substantial part of the tubular portion spaced from the junction is adapted to be grippingly engaged by the end turns of an adjoining coil.

Abstract: A method of making a wire reference electrode in an electrolytic cell is provided wherein the wire reference electrode comprises a lead-in wire portion, a reference wire portion, a sealing material to seal the junction of the lead-in and wire reference portions, and a heat shrinkable insulating material which is heated for a predetermined period of time to collapse the heat shrinkable insulating material about the sealing material.

Abstract: A wire reference electrode and a method of employing the wire reference in an electrolytic cell is provided wherein the wire reference electrode comprises a lead-in wire portion, a reference wire portion, a sealing material to seal the junction of the lead-in and wire reference portions, and a heat shrinkable insulating material.

Abstract: A shielded cable system having a connector, a shielded cable and an interface of a pressure sensitive adhesive electrically conductive performed insert which provides effective noise suppression between the connector and cable. In manufacture the insert is folded about and positioned in contact with the connector and the cable suppression sheath (usually a metal braid) is then preferably held in good electrical contact with the connector and sheath by a shrinkable molded outer protective portion e.g. of dielectric material.

Abstract: A heat-recoverable article is formed from a tube of cross-linked polymeric material. Subsequent to cross-linking, spaced-apart portions of the article are welded together to form two separate compartments in the article. The cross-linking and welding are arranged so that the weld is broken by the forces generated on recovery of the article, whereby the two compartments merge into one. An insert of solder may be provided in one of the compartments, and the other compartment may receive two electrical conductors to be spliced together.

Abstract: An electrical connection insulator comprising an outer tube formed from a mono-layered film of a non-adhesive, heat stable, dielectric, synthetic, polymeric resin enclosing an inner tube formed from a mono-layered film of a non-adhesive, heat shrinkable, dielectric, synthetic, polymeric resin. The outer surface of the inner tube is attached to a selected minor portion of the inner surface of the outer tube by an adhesive strip spirally wound about the body of the inner tube. An electrical connection is covered with the insulator by disposing it within the inner tube, heat-shrinking the inner tube about the connection, and then sealing the outer tube about the heat-shrunk inner tube under heat and pressure.

Abstract: Terminations and splices in high voltage electrical cable can be shielded by shrinking over the termination or splice a heat recoverable hollow article which comprises a heat-shrinkable outer sleeve whose outer surface is anti-tracking at voltages of 2.5 KV and at least part of whose inner surface has a layer thereon which is solid at room temperature and which has electrical stress-grading character.

Abstract: An impervious cable connected electrical component assembly is provided wh includes an electrical component which has a conductive wire extending therefrom. An impervious container is provided which has an open top and a closed bottom. The electrical component is located within the container with its conductive wire extending out of and beyond the container's top. A cable is provided which has a conductive wire within an impervious sheath. A lengthwise portion of this wire is exposed. The conductive wire extending from the top of the container and the exposed conductive wire portion of the cable are electrically joined at a junction outside the container. An impervious sleeve is bonded to the cable sheath so as to hermetically seal the wire junction along the cable. The open top of the container and the sleeve are bonded to hermetically seal the electrical component.