Abstract: A machine-plate manufacturing device 30 includes a cylinder section 32 having an outer circumferential portion. A groove into which an engagement portion of the sheet is removably inserted is formed in the outer circumferential portion of the cylinder section 32. On the inner side of the outer circumferential portion of the cylinder section 32, magnetic attraction members 51 formed of a magnetic material are provided, and permanent magnets 53 are provided in such a manner that their orientation can be switched. Permanent-magnet switching means is provided to switch the orientation of the permanent magnets 53 between a magnetization position for magnetizing the magnetic attraction members 51 and a demagnetization position for demagnetizing the magnetic attraction members 51.

Abstract: During implementing a composite metal part by compaction of an insert having reinforcing fibers in a metal body or container, gas used for compaction may enter the cavity formed in the container for receiving the insert between a lid covering the insert and the container, which can prevent or degrade compaction and diffusion welding of fiber sheaths of the insert therebetween and/or with walls of the cavity. To solve this problem, the present method includes initiating isostatic compaction by a phase including raising and maintaining temperature, followed by a phase including hot-feeding pressurized gas, and machining an assembly to obtain the part. The temperature raising phase includes a diffusion pre-welding of material rigidly connecting the pressure-adjusted walls of the lid and the container. The method can be used for designing parts having a tensile and compression resistance, such as parts for aircraft landing gear.

Abstract: A method of manufacturing a connecting rod assembly including the steps of defining a small end of a connecting rod assembly having a terminal end and then defining a pin bore extending through the small end of the connecting rod assembly. A pair of channels is formed on opposite sides of the small end of the connecting rod assembly wherein the axis of each of the channels is substantially perpendicular to the axis of the pin bore. A bushing having a contact surface including at least partially annular grooves disposed thereon is installed into the pin bore of the small end. The connecting rod is then machined to reduce the width of the small end between each channel and the terminal end wherein at least a portion of the grooves are disposed along the distal ends to reduce the need to deburr the area adjacent to the pin bore.

Abstract: A universal offset connecting rod and method of manufacture of a universal offset connecting rod comprised of an offset connecting rod having an offset longitudinal axis, a first circular aperture used for pivotally attaching the offset connecting rod to a wrist pin, and a second circular aperture used to pivotally attach said offset connecting rod to a crankshaft, and a force transfer area creating an angle of offset which directs the line of action to a point away from the center of said second circular aperture. The force transfer area is a triangular area free from any solid material and defined by the normal line of action on one side and the offset connecting rod on the remaining two sides. The connecting rod is therefore discontinuous along the traditional line of action, resulting in a completely offset of transferred force.

Abstract: A connecting rod and methods for making the same are disclosed. A method of making a connecting rod may include joining a first connecting rod blank and a second connecting rod blank together. The first connecting rod blank includes a first material, while the second connecting rod blank includes a second material different from the first material. The first and second connecting rod blanks have an interface between the piston pin and crankshaft ends. The method further includes narrowing a cross-section of the blanks at the interface, forming a piston pin aperture in the first connecting rod blank, and forming a crankshaft pin aperture in the second connecting rod blank. At least one of the narrowing and forming steps works a perimeter of the interface, thereby forming a generally smooth connecting rod surface about the perimeter of the interface.

Abstract: A method of producing a connecting rod with a bearing, in which both a process for producing a bearing separately from a connecting rod and a process for assembling the bearing to the connecting rod can be eliminated to reduce processes, labor, and costs to produce the connecting rod. A hollow cylindrical molding of a bearing metal material is inserted and fitted, as an inner member, inside an inner surface of a circular large end hole of a large end section of a connecting rod. A tapered surface of a rotary pressing tool is pressed, while rotating, to the hollow cylindrical molding to heat and soften the hollow cylindrical molding, causing the hollow cylindrical molding of the bearing metal material to plastically flow axially and radially outward, whereby a bearing metal layer is directly joined and formed on the inner surface of the large end hole.

Abstract: The present invention relates to a connecting rod assembly and method of manufacturing same. The method includes defining a small end of a connecting rod having a terminal end and defining a pin bore extending through the small end. A pair of channels is forged on opposite sides of the small end, such that each of the channels is substantially perpendicular to the pin bore. A bushing having a contact surface including at least partially annular grooves and opposed distal ends is subsequently formed and installed into the pin bore of the small end. Following installation of the bushing, the connecting rod is machined to reduce the width of the small end between each channel and the terminal end to where at least a portion of the grooves are disposed along the distal ends to reduce the need to deburr the area adjacent the pin bore.

Abstract: A small end member constituting a small end, a column member constituting a column portion, and a big end member constituting a big end of a connecting rod are formed as separate members. In addition, the small end member and the big end member are each made of a high-rigidity material, and the column member is made of a high-strength material. These members are integrally bonded by liquid phase diffusion bonding, thus providing a connecting rod that can achieve suppression of stress concentration.

Abstract: A split connecting rod includes a fracture start groove that extends in an axial direction X and is located at the approximate center of each of opposing positions on an inner surface of a crank pin opening. A bearing securing groove is provided on either or both of the opposing positions on the inner surface of the crank pin opening. Notches are provided, respectively, at both ends of each of the opposing positions in the axial direction X on the inner surface of the crank pin opening. The fracture start groove has a stress concentration factor that is greater than those of the notches and the bearing securing groove. Preferably, steel for use as the material of a connecting rod has a carbon content of about 0.05% to about 0.45% by weight, more preferably about 0.10% to about 0.35% by weight.

Abstract: A fracture surface treatment method of a fractured ductile metal part for treating fracture surfaces 51a and 52a of the ductile metal part 50, said fracture surfaces 51a and 52a being fracture surfaces obtained by a fracturing operation of fitting halved mandrel portions into a penetrative bore of the ductile metal part having the penetrative bore and driving a wedge in between the halved mandrel portions, said fracture surface treatment method holding said fractured ductile metal part 50 in a state where said fracture surfaces 51a and 52a are separated from each other so as to keep a certain space between them, applying a specified vibration to at least one of said fractured ductile metal part portions in a direction intersecting the direction of fracture and removing fracture powder 59 stuck on said fracture surfaces 51a and 52a, and thereby enabling the optimum face fitting operation in case of fitting again the fracture surfaces of the fractured ductile metal part to each other.

Abstract: When bearing layers are producing by thermal coating the coating flame causes oxidation of a part of the coating material. To reduce this oxide formation and especially to lower the formation of oxide clusters in the layer a gas stream is projected next to the burner flame with an oxygen content lower than that of air. Preferably a gas with nitrogen ≧99% is used for the gas stream and as cooling gas for the burner. The method disclosed provides a bearing layer for a connecting rod eye. The large connecting rod eye is subjected to pre-spindle trimming, cracking and further spindle trimming to the coating tolerance, sandblasted and plasma coated with an aluminum bronze to produce a microporous layer. At the start of plasma spraying the plasma layer is deposited at a high temperature, which results in good adhesion of the plasma layer to the material of the connecting rod eye and low porosity of the plasma layer.

Abstract: In order to produce connecting rod bearings which are easier to mount and which are the larger strongly bonded, the large connecting rod eye is plasma-coated with an aluminum-bronze. At the start of the plasma-spraying process, the plasma layer is deposited at a high temperature in order to ensure that the plasma layer bonds well to the connecting rod eye material and has a low level of porosity. In order to prevent the connecting rod eye material from annealing, the depositing temperature of the plasma layer is reduced so that the material to be removed during subsequent finishing is deposited at a lower temperature. After the plasma-coating process is complete, the connecting rod eye is opened by taking off the bearing cover, thus breaking the plasma layer. The cover is then remounted and the bearing surface is finished by fine spindling. The bearing layer has an annular groove in order to improve the oil holding volume.