Abstract: An impeller for a turbo-machine and is provided.

Abstract: A rotor blade for a wind turbine is disclosed. The rotor blade may generally include a body formed at least partially from a core material. The body may generally define a pressure side and a suction side extending between a leading edge and a trailing edge. The rotor blade may also include a plurality of shear members and a plurality of stiffening members. The shear members may generally extend between the pressure and suction sides of the body and may each include a first end and a second end. The stiffening members may be spaced apart around the pressure and suction sides of the body, with each stiffening member being disposed at the first end or the second end of one of the shear members. Additionally, the rotor blade may include a skin extending around an outer perimeter of the body.

Abstract: Use of the stator blade platforms for the deposition of a track of adjacent abradable material inside an external turbomachine shell is disclosed. The stator blades are attached to the shell so as to define an annular edge that is substantially continuous and the abradable material is deposited using this edge to delimit a boundary of the track of abradable material.

Abstract: A balancing method and system for a partial pitch rotor blade for a wind turbine is described. Balancing elements are mounted to the pitch system of the rotor blade, which remove the need for complicated balancing operations to be performed which may affect the structural stability of the rotor blade body. A method is described wherein a suitable compensating balancing weight for mounting to the pitch system may be used, the weight chosen based on the known tip and root weights of standard blade extender and rotor blade parts used.

Abstract: Methods for deploying a section of a wind turbine rotor blade include compressing a section of skin from an airfoil profile to a retracted profile, wherein the section of skin includes a shape memory polymer composite, and heating the section of skin to at least a transition temperature of the shape memory polymer composite so that the section of skin transitions from the retracted profile back to the airfoil profile.

Abstract: A compressor blade and process for inhibiting rub encounters between a blade tip of the blade and an interior surface of a case that surrounds the rotating hardware within a compressor section of a turbomachine. The compressor blade includes a cap that defines the blade tip at a radially outermost end of the blade, and a plurality of flexible elements extending from a surface of the cap that defines the blade tip. The flexible elements extend from the surface in a span-wise direction of the blade, and are operable to become rigid due to centrifugal stiffening at compressor operating speeds and, optionally, cut a groove the interior surface of the case.

Abstract: Systems and methods for transporting and assembling segmented wind turbine blades are disclosed. A system in accordance with a particular embodiment includes multiple transport devices that are each moveable as a unit from a blade fabrication site to a blade assembly site, and that have corresponding carriers positioned to carry corresponding spanwise segments of a wind turbine blade. The system can still further include a guide structure carried by at least one of the transport devices and coupled to a corresponding one of the carriers, with a motion path aligned with a corresponding blade axis. The guide structure can be positioned to guide the corresponding carrier along the motion path toward the other transport devices, e.g., to facilitate assembly of the blade segments.

Abstract: A method for manufacturing a part by forging, including producing a semifinished part by precision forging and polishing the part by an abrasive strip, compliant geometric characteristics of the part to be obtained being predetermined in a theoretical model. The method includes: measuring the geometrical characteristics of the semifinished part after the forging operations and comparing the characteristics with the theoretical model; determining noncompliant areas on the surface of the part; determining the amount of material to be removed from each noncompliant area to make the area compliant; and polishing the part using the abrasive strip, controlling the strip so as to remove the amount of material from each noncompliant area. The method can be used for example for polishing turbine engine fan blades.

Abstract: A durable blade, a method of manufacturing it and a method of repairing blades are described and claimed. Durable blade includes an airfoil having a pressure side and a suction side, a midspan shroud located on the airfoil, at least one recess on the midspan shroud and a wear pad attached to the recess of the midspan shroud.

Abstract: A system for forming a labyrinth seal on a turbine blade has a fixture with a plurality of nozzles for distributing a coolant, a first jaw set for clamping and holding a root portion of the turbine blade in a first orientation, which first jaw set is attached to the fixture and has two members for mating with said root portion of said turbine blade, each of the jaw set members respectively have ridges; and a plurality of grinding wheels for forming the labyrinth seal.

Abstract: Some embodiments of a turbine system described herein provide a turbine that rotates in response to off-axis fluid flow, such as water flowing in a generally horizontal direction that is generally perpendicular to a vertical axis of rotation. The rotation of the turbine can drive a generator to output electrical energy.

Abstract: In one aspect, a method for assembling an outlet guide vane is provided. The method includes providing an outlet guide vane frame having a first side and a second side. The outlet guide vane includes a radially inward flange coupled to a radially outward flange by a leading edge. A trailing edge is coupled to the radially inward flange and the radially outward flange aft of the leading edge. A cavity is defined between the radially inward flange, the radially outward flange, the leading edge, and the trailing edge. A first and a second mating surface circumscribe the cavity on the first and second sides respectively. The method further includes coupling a filler portion within the cavity wherein the filler portion includes a third side and a fourth side, coupling a first skin to the third side and the first mating surface, and coupling a second skin to the fourth side and the second mating surface, wherein at least one of the first skin and the second skin are fabricated from a composite material.

Abstract: The present invention includes improvements to cross-flow fans and cross-flow fan propelled aircraft including improved control, a dynamically adjustable vortex wall and internal housing, a vortex tube, vertical takeoff and landing rotorcraft configurations, the inclusion of an optimized oscillating blade fan, a wavy vortex wall, power plant refinements, dual leading and trailing edge configurations, stability improvements, tip plates, tapered wings, tapered fans, a fan construction method, and underwater applications.

Abstract: Provided is a wind turbine generator including an electric pitch-control device that efficiently utilizes the entire circumferential teeth of a ring gear of a wind turbine blade so as to eliminate the need for work at high elevation using a crane or the like even when the teeth of the ring gear are partly broken. A wind turbine generator having an electric pitch-control device that performs pitch-angle control by using a motor to drive a pinion gear that meshes with a ring gear of a wind turbine blade includes a plurality of pinion-driving-mechanism securing supporters or a fixing/releasing switching part as a meshing-region changing mechanism that changes a pitch-angle-control meshing region of the ring gear that meshes with the pinion gear during the pitch-angle control.

Abstract: A method for assembling a rotor assembly and a rotor assembly are provided. The method comprises providing a rotor blade including a first sidewall, a second sidewall, where the first and second sidewalls are connected at a leading edge and a trailing edge and extend in span from a root portion to a tip portion, removing blade material from the tip portion to form a tip portion rake angle that enables the tip portion to extend obliquely between the first and second sidewalls, and coupling the rotor blade to a shaft such that during tip rubs the tip portion rake angle facilitates reducing radial loading induced to the blade during tip rubs.

Abstract: An impeller for a turbine includes a conical body having a wider end, a narrower end and an outside surface, a front end surface connected to the wider end of the conical body, a back end surface connected to the narrower end of the conical body, and a plurality of helical grooves disposed in the outside surface of the conical body wherein the helical grooves decrease in depth from the wider end to zero depth near the narrower end.

Abstract: A preform includes an airfoil stub and a dovetail hub. The hub first undergoes electrochemical discharge machining to form a rough dovetail. The airfoil stub undergoes electrochemical machining to form an airfoil. The rough dovetail then undergoes electrochemical discharge machining to form a rough tang. The rough tang is finish machined to form a dovetail extending from the airfoil in a unitary rotor blade.

Abstract: The invention relates to a method for manufacturing an integrally bladed rotor, whereby several rotating blades are attached to a basic rotor body by welding in such a way that first, grooves into which the rotating blades are introduced by their blade feet or adapters, and which extend substantially in the axial direction of the basic rotor body, are introduced into the basic rotor body radially outside, prior to attaching the rotating blades, then, the rotating blades are welded to the basic rotor body, wherein the grooves are introduced in the rotor body and the blade feet or adapters are formed on the rotating blades in such a way that a central axis of the grooves is positioned obliquely relative to a central axis of the blade feet or the adapters, so that a pre-twisting is formed on the rotating blades when the rotating blades are introduced into the groove.

Abstract: A firtree profile, for example on a component of a gas turbine engine, is formed in a two-stage process. In one stage, an intermediate profile is formed, for example by a mechanical machining operation such as grinding. Subsequently, in a second stage, loaded flanks 16, 18 of the profile are formed by an electric discharge machining operation performed on the intermediate profile. Alternatively, the electric discharge machining operation may be performed first to create the intermediate profile, and subsequently transition regions, such as fillets 24, 28, may be formed in a mechanical or chemical material removing operation. In the resulting profile, surfaces, such as the loaded flanks 16, 18, which must be finished to tight tolerances, but which are subjected to relatively low bending stresses, are formed by the electric discharge machining operation, which leaves a re-cast layer 36.

Abstract: A platform cooling configuration in a turbine rotor blade that includes platform slot formed through at least one of the pressure side slashface and the suction side slashface; a removably-engaged impingement insert that separates the platform into two radially stacked plenums, a first plenum that resides inboard of a second plenum; a high-pressure connector that connects the first plenum to the high-pressure coolant region of the interior cooling passage; a low-pressure connector that connects the second plenum to the low-pressure coolant region of the interior cooling passage.

Abstract: A fan blade of a gas turbine engine, and a method of producing same, is disclosed which is composed of a core substrate and a nanocrystalline metal coating provided on at least a portion of the airfoil of the fan blade. The method includes the steps of providing a fan blade core having an airfoil and then applying a nanocrystalline metal coating over at least a portion of the fan blade core.

Abstract: A hybrid vane airfoil for a gas turbine engine, such as a vane of a compressor stator, is disclosed which includes a non-metallic core, and an outer metallic shell at least partially covering the non-metallic core and which defines an outer surface of the airfoil. The non-metallic core is composed for example of a polymer, and the metallic outer shell is composed of a nanocrystalline metallic coating.

Abstract: A platform cooling arrangement in a turbine rotor blade having a platform, wherein the rotor blade includes an interior cooling passage, and wherein, in operation, the interior cooling passage comprises a high-pressure coolant region and a low-pressure coolant region, and wherein the platform includes a platform underside. The platform cooling arrangement may include: a first plate that resides inboard and in spaced relation to the platform underside and forming a first plenum; a second plate that resides inboard and in spaced relation to the first plate, the second plate forming a second plenum. The second plenum includes an inlet channel that connects to the high-pressure coolant region of the interior cooling passage, and the first plenum includes an outlet channel that connects to the low-pressure coolant region of the interior cooling passage.

Abstract: A platform cooling arrangement in a turbine rotor blade having a platform at an interface between an airfoil and a root, wherein the rotor blade includes an interior cooling passage that in operation, includes at least a high-pressure coolant region and a low-pressure coolant region, and wherein the platform includes a platform underside. The platform cooling arrangement may include: a plate that comprises a plate topside; a channel formed on the plate topside, the channel comprising an upstream end and a downstream end, and being open through the plate topside such that, upon attaching the plate to the platform, the platform underside comprises a channel ceiling; a high-pressure connector that connects the upstream end of the channel to the high-pressure coolant region of the interior cooling passage; and a low-pressure connector that connects the downstream end of the channel to the low-pressure coolant region of the interior cooling passage.

Abstract: A fan comprises a hub, a plurality of fan blades, and a plurality of interface components. Each interface component is configured to mount at the first end of a corresponding fan blade. Each interface component is further configured to simultaneously engage an outer surface of the hub and the first end of the fan blade. For instance, the outer surface of the hub may be curved, and a hub-engaging edge of each interface component may be complementarily curved to provide a substantially continuous fit between the hub-engaging edge of each interface component and the curved outer surface of the hub. Each interface component may further comprise a resilient member configured to resiliently bear against the first end of a corresponding fan blade. In addition, each interface component may further comprise a sleeve configured to extend along a portion of the length of a corresponding fan blade.

Abstract: A method and a device for machining the leading edge of a turbine engine blade by a machining center for which parameters are set is disclosed. The method includes: acquiring a 3D profile of the leading edge of the blade; calculating at least one characteristic of the leading edge from the 3D profile; comparing the value of the calculated characteristic with a known theoretical value of the characteristic to obtain an elementary difference for the characteristic; calculating at least one undulation of the leading edge between at least two consecutive elementary sections from the 3D profile; optimizing the elementary differences obtained as a function of the undulation; setting the parameters of the machining center as a function of the optimized elementary differences for the elementary sections to define machining passes over the leading edge; and machining the leading edge of the blade with the machining center with parameters set.

Abstract: A blade for a rotor of a wind turbine has a root region with a substantially circular or elliptical profile closest to the hub and an airfoil region with a lift generating profile furthest away from the hub. A transition region has a base part with an inner dimension that varies linearly in the radial direction of the blade in such a way that an induction factor of the first base part without flow altering devices at a rotor design point deviates from a target induction factor. The first longitudinal segment is provided with a number of first flow altering devices arranged so as to adjust the aerodynamic properties of the first longitudinal segment to substantially meet the target induction factor at the design point.

Abstract: Rotor blade or rotor blade segment for a wind turbine, having at least one cable for fixing the rotor blade or rotor blade segment to a rotor hub or to a further rotor blade segment, characterized in that the at least one cable is redirected in a U-shaped manner within the rotor blade or rotor blade segment.

Abstract: A cast turbine blade is disclosed and includes an internal cooling passage that passes (e.g., zig-zags or meanders) through the blade from an inlet in the blade root to an outlet in the blade tip. The cooling passage can have a zone at a bend that is at a distance which is remote from the inlet of the cooling passage when the distance from the inlet is measured around the passage, but that is closer to the inlet when the distance from the inlet is measured in a straight line. During casting of the blade, the cooling passage can be defined by a core or cores having a leachable material, the cores being removed after casting by a chemical leaching process. A supplementary passage is also provided for connecting the remote zone to the inlet during the leaching process. The supplementary passage can likewise be defined by a leachable core, or it may be machined into the blade after casting.

Abstract: A blade attachment apparatus for a turbine is provided and includes a member, which rotates about an axis of the turbine, including fore and aft disk posts that retain corresponding fore and aft turbine blades, respectively, fore and aft of a turbine nozzle and a central portion proximate the turbine nozzle and an attachment retained between the fore and aft disk posts and the fore and aft turbine blades and coupled to the central portion, such that a portion of the attachment interrupts a purge flow through the turbine.

Abstract: A blade for a rotor of a wind turbine is manufactured with a root region with a substantially circular or elliptical profile closest to the hub, an airfoil region with a lift generating profile furthest away from the hub and a transition region having a profile gradually changing the root region to the airfoil region. A first blade design is used for the first base part on a first longitudinal section of an airfoil region of a second blade, so that an induction factor of the first base part on the second blade deviates from a target induction factor. The first longitudinal section of the second blade is provided with flow altering devices so as to adjust the aerodynamic properties of the first longitudinal segment to substantially meet the target induction factor at the design point on the second blade.

Abstract: A method of forming a rotor for a turbine engine such that the rotor is formed of two materials including: an inner disk formed from a first material, such as steel, and an outer ring formed from a second material, such as a nickel alloy, having a larger thermal expansion coefficient than the first material forming the inner disk. The ring may include an inner aperture having a conical shape, and the disk may have an outer surface with a conical shape and a diameter with a portion that is larger than a portion of the ring. The ring may be heated such that the aperture expands to a size greater than the largest diameter of the inner disk. The ring may be positioned over the disk and allowed to cool to allow the ring to be attached to the disk. The ring and disk may then be co-forged.

Abstract: The invention provides a wind turbine with a lightning arrester system including one or more lightning receptors (R) mounted on one or more rotor blades. A down conductor electrically connects one or more lightning receptors (R) to electrical ground via a sliding contact arrangement (SC), and an electromagnetic radiation (EM) reduction device encircles a portion of the down conductor so as to reduce EM radiation from the down conductor due to static electric discharges caused by imperfect electric contact in the sliding contact arrangement (SC). Known types of EM radiation reduction devices in the form of commercially available common mode choke coils, cylindrically shaped nano-crystalline solid body types, or the like, can be used. A plurality of different types with different EM radiation reduction properties can be used in combination. To obtain more effective EM radiation reduction, a plurality of EM radiation reduction devices can be used, e.g.

Abstract: Overlapping twisted radial aerofoil blades or vanes (70) are formed on a compressor rotor or turbine disk or the like (68) by electro-discharge machining with a curved round section wire tool electrode (72) which is turned by a tool holder (28) as it is advanced on a helical path to form the inner surface of each blade or vane with the outer curve of the wire, or the outer surface of each blade or vane with the inner curve of the wire, the disk being indexed to a next rotary position after each blade surface is machined.

Abstract: A method for repairing a turbine engine component is provided. The method broadly comprises the steps of providing a turbine engine component having an airfoil portion, applying a coating to the airfoil portion, and restoring a tip portion, a chord, and surfaces of the airfoil portion to original dimensions in a single operation. A system for repairing the turbine engine component is also described.

Abstract: A squealer tip preform having a coating including an abrasive is disclosed. The squealer tip may be separately formed from a generally elongated blade to which the squealer tip preform is configured to be attached. The squealer tip may be configured such that an outer surface of the squealer tip preform is generally aligned with an outer side surface of the turbine blade defining a cross-sectional profile of the turbine blade. Forming the squealer tip preform with an abrasive coating separate from the turbine blade greatly reduces costs and improves efficiency as compared with conventional systems.

Abstract: The invention relates to a rotor blade for a wind turbine. The rotor blade comprises a shell and a spar forming a longitudinally extending hollow structure within the shell and comprising: a leading web, a trailing web, and one or more additional webs. Each additional web defines an intermediate portion between a hub end and a tip end. The intermediate portion of each additional web is spaced apart from the leading and trailing webs and at least one of the tip and the hub ends is connected to or integral with the leading or the trailing web. The invention further relates to a wind turbine comprising the rotor blade, and a method for manufacturing the rotor blade.

Abstract: A composite material and method for manufacturing the material, the material including: a plurality of plies layered one on top of the other; and one or more through-thickness fibres which join one or more of the plurality of plies to one another; wherein the one or more through-thickness fibres form a boundary which delineates one or more discrete regions of the material.

Abstract: A gas turbine blade (10) including a hollow mid-span snubber (16). The snubber is affixed to the airfoil portion (14) of the blade by a fastener (20) passing through an opening (24) cast into the surface (22) of the blade. The opening is defined during an investment casting process by a ceramic pedestal (38) which is positioned between a ceramic core (32) and a surrounding ceramic casting shell (48). The pedestal provides mechanical support for the ceramic core during both wax and molten metal injection steps of the investment casting process.

Abstract: A rotor blade for a wind turbine is disclosed. The rotor blade may include a body having a pressure side shell and a suction side shell extending between a leading edge and a trailing edge. A spar member may extend between the pressure and suction side shells. Additionally, a removable compression member may extend between the pressure and suction side shells. The compression member may be formed from a compliant material.

Abstract: A lever plate in a VGS type turbocharger that is incorporated in an exhaust guide assembly in a VGS type turbocharger. The lever plate has a fitting hole into which a shaft part of the adjustable vane is fitted formed at a position close to one end of an elongated plate main body thereof and an engaging protrusion to be engaged with the drive ring formed at the other end thereof. The engaging protrusion is formed by bending a blanking material having the shape of an elongated flat plate. The engaging protrusion is pressed in a direction of raising thereof so as to have a thickness greater than the thickness of the plate main body of the lever plate, and opposite side peripheries of the engaging protrusion are subjected to finish blanking to have an arc shape.

Abstract: The invention relates to a wind turbine rotor blade comprising a blade tip and a lightning protection system. The rotor blade includes at least one lightning receptor at the surface of the blade in an external distance (Lex) from the distal end of the blade tip, and a lightning receptor base inside the rotor blade arranged at an first internal distance (Li1) from the distal end of the blade tip. The rotor blade further includes means for changing at least one electric property of the rotor blade at the lightning receptor base, as compared to the electric properties of the ambient air by increasing the electric field supported between the lightning receptor base and the inner surface of the rotor blade. The invention further relates to a method for manufacturing a wind turbine rotor blade.

Abstract: A rotor blade for a turbine engine includes an airfoil section which extends from a platform section opposite a root section, the airfoil section defines a cavity which extends from an airfoil tip section toward a root section.

Abstract: A method for finishing a part having excess material includes generating one or more surfaces on a model of the part to be machined, creating a machining tool path drive geometry, using the machine tool path drive geometry and one or more surfaces on the model to be machined to generate machining tool paths on the surfaces; and running tool paths on the part in a fixture.

Abstract: A blade for the use in the generation of power has a leading edge and a trailing edge. A first shell portion of the blade extends from the leading edge to the trailing edge. A second shell portion of the blade also extends from the leading edge to the trailing edge. A root portion of the blade is positioned proximate the wind turbine and a tip portion which extends from the root portion away from the wind turbine. A trailing edge insert is positioned between the first shell portion and the second shell portion proximate the root portion. The trailing edge insert has a surface which extends between and separates the first shell portion from the second shell portion at the trailing edge, such that the insert provides a high lift profile for increased blade efficiency.

Abstract: A fan blade assembly is provided. The fan blade assembly may include; a fan blade having an airfoil shaped section, formed by being run lengthwise though a die and a flap portion integral with the airfoil section also run lengthwise through the die, the fan blade having a hub end and a tip end, a tapering trailing edge on a trailing edge of the fan blade defined by removing a portion of the trailing edge of the fan blade after it has been run through the die, the tapering trailing edge defining the fan blade to be narrower moving from the hub end toward the tip end, and a flared portion interrupting the tapering trailing edge near the tip end, the flared portion defining the fan blade to become wider from the beginning of the flared portion to the tip end. A method for making a fan blade may also be provided.

Abstract: An aggregate vane assembly is disclosed herein. The aggregate vane assembly includes a core vane assembly encircling a central longitudinal axis. The core vane assembly has a plurality of core vanes each extending radially between an inner hub and an outer band. The core vane assembly extends along the central longitudinal axis between a first forward end and a first aft end. The aggregate vane assembly also includes a bypass vane assembly disposed on a radially opposite side of the outer band relative to the plurality of core vanes. The bypass vane assembly includes at least one bypass vane extending radially outward from a platform. The bypass vane assembly extends along the central longitudinal axis between a second forward end and a second aft end. The aggregate vane assembly also includes at least one boss fixed with the outer band and operable to engage the bypass vane assembly proximate to the second forward end.

Abstract: An airfoil of varying span-wise thickness comprising a suction side and a pressure side coupled together at a leading edge and a trailing edge, with the trailing edge comprising a plurality of spaced-apart wave-shaped projections. Exemplary embodiments provide airfoil geometry and/or trailing edge features to influence downstream wake flow. Methods of fabricating an airfoil for improved wake flow are also provided.

Abstract: A component for a gas turbine, especially a blisk or a bling, whereby the component includes a rotor base (12) made of a high temperature-resistant nickel alloy and a plurality of turbine blades (14) joined to the rotor base, whereby each turbine blade includes a rotor blade (16) made of a titanium alloy and a blade root. The blade root is configured as an adapter element (18) that is made of a material that can be welded to the titanium alloy as well as to the high temperature-resistant nickel alloy and that is integrally joined to the rotor base (12) and to the rotor blade (16) fusion. A method for the production of the component is also described.

Abstract: A spar for a wind turbine blade includes at least one shear web extending between pressure and suction sides of the blade; and a joint, arranged substantially midway between ends of the shear web, for sizing the shear web. The joint may include a resilient and/or expandable spacer.