Abstract: A spacer grid welding fixture comprises a frame sized to receive an assembled spacer grid comprising a first set of parallel straps and a second set of parallel straps oriented orthogonally to the first set of parallel straps, the first and second sets of parallel straps interlocked together by slots cut into the straps. A first set of grid engagement bars is placed on a first side of the spacer grid with each grid engagement bar arranged parallel with the straps of the first set of parallel straps and engaging the straps of the second set of parallel straps. A second set of grid engagement bars is placed on an opposite second side of the spacer grid with each grid engagement bar arranged parallel with the straps of the second set of parallel straps and engaging the straps of the first set of parallel straps.

Abstract: A heat exchanger has an upper manifold with a first curved section; a lower manifold spaced from and extending parallel to the upper manifold and having a second curved section; a plurality of refrigerant tubes, and a plurality of corrugated fins. Each corrugated fin is formed by a strip having radiused portions alternating with planar portions, and the radiused portions are in contact with the respective adjacent refrigerant tubes. Each of the fins has a curve-inner edge and a curve outer edge and at least one edge of the curve-inner edge and the curve outer edge of at least one fin has a recessed portion in the planar portions that is recessed inward toward a center of the core.

Abstract: Swimming pool or spa gas heaters, cabinets, water header manifolds, and heat exchangers include: gas heaters having an air gap between a cabinet and combustion chamber to reduce heat transfer to sides of the cabinet; gas heaters having a user interface that is repositionable on a top panel; gas heater cabinets including a removable top panel that can be hung on a side panel; gas heaters having a built-in dual junction box; gas heaters having a top-accessible igniter and burner that are interlocked to maintain positioning thereof; adaptable water manifolds including connectable inlet and outlet fittings that adjust effective inlet and outlet positions; heat exchangers having a plurality of tube-and-fin subassemblies arranged in a semi-circular configuration; and water manifolds including internal cartridges that divide the water manifold into a plurality of chambers for improved circulation through a heat exchanger are disclosed.

Abstract: A water-cooled EGR cooler apparatus may include tubes in which gas passage is formed, and a tube bonded portion that internally and externally seals is provided, pins disposed at the gas passage of the tubes, and of which one surface contact and are bonded with the tube bonded portion, and supporters disposed between the tubes to form coolant passages and of which one surface contact and are bonded with the tube bonded portion.

Abstract: A multi-fluid heat exchanger assembly Is provided that integrates multiple and distinct heat exchanger systems into a single, integrated system or housing utilizing a common header. Any combination of techniques as described may be utilized for optimizing exchanger performance according to the particular fluids being cooled. The heat exchanger assembly can be optimized by utilizing a pair of opposed headers having a first set of openings and a tube core arranged according to a first configuration and a second set of openings and a tube core arranged according to a second configuration and wherein the first and second configurations are different from one another. The heat exchanger assembly can also be optimized through different tube core/fin joining techniques for each of the distinct heat exchanger systems. Another technique for optimizing the heat exchanger assembly is through the use of differing core depths for each of the distinct heat exchanger systems.

Abstract: A refrigeration system including a refrigeration circuit that has an evaporator, a compressor, a condenser, and a heat exchanger. The evaporator, compressor, and condenser are fluidly connected and arranged in series with each other. A liquid line fluidly connects the evaporator to the condenser and a suction line fluidly connects the compressor to the evaporator. The heat exchanger includes a plurality of first refrigerant flow tubes that is in fluid communication with one of the suction line and the liquid line, and a second refrigerant flow tube that is in fluid communication with the other of the suction line and the liquid line. Each of the first refrigerant flow tubes and the second refrigerant flow tube have microchannels, and the second refrigerant flow tube positioned between and cooperates with the first refrigerant flow tubes to heat vapor refrigerant flowing in the suction line.

Abstract: A thermoelectric heat exchanger for heating or cooling a medium, that includes at least one first tube for carrying a first medium and at least one second tube for carrying the first medium. The second tube being arranged substantially parallel to the first tube. The thermoelectric heat exchanger also has a casing element that is interposed between the first and the second tube, the casing element comprising a first casing part that is connectable to the first tube and at least one second casing part that forms a fluid channel for a second medium. A thermoelectric element for heating or cooling the first or second medium is interposed between the first and second casing part, the thermoelectric element being closed relative to the first and/or the second medium in a fluid-tight manner via the casing element.

Abstract: A shell tube and heat exchanger (10) includes a plurality of tubes surrounded by a shell (16). Each tube (12) includes a plurality of indentations. A mold is placed in a desired positions and orientation in a die. A tube is placed in a first position within a die, and the mold crimps the tube to form the desired indentation in the tube. The mold is then released, and the tube is moved relative to the mold to a second position. The mold again crimps the tube to form an additional indentation. Alternately, the mold includes a roller that forms a groove on the tube. The tube is translated or both translated and rotated relative to the mold to form the groove.

Abstract: A heat exchanger assembly, comprising: heat exchanger pipework which comprises a plurality of elongate tube elements which extend in spaced relation and a plurality of pipe end couplings which fluidly connect open ends of respective tube elements, wherein the pipe end couplings each comprise a main body part to which the open ends of the respective tube elements are fixed, and an enclosure part which is fixed to the main body part and provides a closed fluid connection between the open ends of the respective tube elements; and a plurality of fins which extend in spaced relation and optionally substantially orthogonally to the tube elements, wherein the fins each comprise a sheet element, optionally a single, continuous sheet element, which includes a plurality of apertures through which extend respective ones of the tube elements, and a plurality of fin coupling elements which are located within respective ones of the fin apertures to interface the tube elements to the sheet elements.

Abstract: A heat exchanger system includes a fluid distribution element and a 1 pass heat exchanger. The fluid distribution element has a central inlet and fluid-sealed, channel-like fluid guide which branches into a plurality of fluid guidance channels. The 1 pass heat exchanger consists of a plurality of through-flowable tubes disposed in one plane and having planar partial faces, preferably flat tubes, and fins connected on the planar partial faces to the tubes. Each of the through-flowable tubes has a tube inlet and a tube outlet, the tube outlets opening into a fluid collection system. The fluid distribution element having the same number of fluid outlets as the 1 pass heat exchanger has through-flowable tubes and at least one of a direct connection of the fluid distribution element to the 1 pass heat exchanger or an indirect connection of the fluid distribution element to the 1 pass heat exchanger.

Abstract: A method for manufacturing a heat exchanger is provided. The heat exchanger includes a plurality of plate-like fins that are stacked with a predetermined fin pitch, and a plurality of flat heat exchanger tubes that are disposed with a predetermined spacing from one another along the longitudinal direction of the plate-like fins and extend through the plate-like fins along the stacking direction. The plate-like fins each have a plurality of notches provided in an end portion along the long side. The plate-like fins have a shape corresponding to the cross-sectional shape of the flat heat exchanger tubes, and the flat heat exchanger tubes are inserted into the notches. The manufacturing method includes disposing the flat heat exchanger tubes with a predetermined spacing from one another, and attaching the plate-like fins to the flat heat exchanger tubes one by one by inserting the flat heat exchanger tubes into the notches of each of the plate-like fins.

Abstract: A method of manufacturing a heat exchanger and the heat exchanger made according to the method. The heat exchanger includes a pair of headers that define a plurality of slots. Each of the slots has a pair of nose ends that are disposed within the planar surface. Each of the slots have a first flange and second flange formed on opposite sides of the slots that extend between the pair of nose ends and are recessed into the header relative to the planar surface. One end of each of the tubes is assembled into one of the slots and is connected by a braze weld to the first flange, the second flange, and the nose ends.

Abstract: A multiple tube flattened heat exchange tube assembly includes a first flattened tube segment, a second flattened tube segment and a web member interconnecting the trailing edge of the first flattened tube segment and the leading edge of the second flattened tube segment. The web member may be provided with one or more retained water drainage openings. A multiple slab flattened tube heat exchanger is provided that includes a plurality of the multiple tube flattened heat exchange tube assemblies disposed in spaced parallel relationship. A method for fabricating a flattened tube finned heat exchanger having a first heat exchanger slab and a second heat exchanger slab is also disclosed.

Abstract: A multiple tube bank heat exchanger includes a first tube bank including at least a first and a second flattened tube segments extending longitudinally in spaced parallel relationship and a second tube bank including at least a first and a second flattened tube segments extending longitudinally in spaced parallel relationship. The second tube bank is disposed behind the first tube bank with a leading edge of the second tube bank spaced from a trailing edge of the first tube bank. A continuous folded fin extends between the first and second flattened tube segments of both of said first tube bank and said second tube bank.

Abstract: The disclosure relates to a method of manufacturing a heat exchanger assembly with an enhanced material system. The enhanced material system includes refrigerant tubes extruded from a high purity AA3000 series alloy billet having about 1% by weight (wt %) Mn and pre-braze treated with either a reactive zinc flux or a mixture of elemental zinc powder and a controlled atmosphere brazed (CAB) flux applied by glass plasma or organic binder, such as an organic binder, fins formed from modified a AA3003 alloy having less than 0.05 wt % Cu and from 1.2 to 1.8% wt % Zn, and header manifolds manufactured from a AA3000 series alloy with a AA4000 series cladding having 0.9 to 1.1 wt % Zn. The enhanced material system may also include a post braze coating and a subsequent organic polymer resin topcoat.

Abstract: A heat exchanger includes a plurality of fins and a plurality of tubes extending through the plurality of fins. The heat exchanger includes a plurality of return tubes, each return tube connected to tube ends of desired tubes of the plurality of tubes. At least one return tube of the plurality of end tubes is configured such that an inner surface of the at least one return tube is secured to an outer surface of the tube end. A method of assembling a heat exchanger includes inserting a plurality of tubes through a plurality of fins. Desired tubes of the plurality of tubes are connected via a plurality of return tubes. Each return tube connects one or more of the plurality of tubes by inserting a tube end of a tube of the plurality of tubes into a return tube end of the return tube.

Abstract: There is disclosed a manufacturing method of a heat pipe type heat-dissipating device. The method includes the steps of: winding a pipe on a loop forming mold in a spiral shape to form a pipe loop; and pressing at least a section of an outer circumference of the pipe loop so that the pipe loop is plastically deformed in a shape corresponding to the shape of the loop forming mold.

Abstract: In a method for producing a heat exchanger tube bundle for a heat exchanger of an electrochemical energy accumulators, heat exchanger channels and an intended profile are incorporated into material strips by deep drawing. A forward-flow distribution aperture is incorporated into a first such material strip from step b) (first heat exchanger plate), and return collecting apertures are incorporated into a second such material strip, forming first and the second heat exchanger plates. The latter are aligned in such a manner that webs of the two heat exchanger plates border each other, and the heat exchanger channels form heat exchanger tubes. The heat exchanger plates arranged in this manner are joined together to form a heat exchanger tube bundle. A corresponding pressure welding apparatus, a heat exchanger tube bundle, a heat exchanger module, a heat exchanger with two or more heat exchanger modules, and an electrochemical energy accumulator with a heat exchanger of this type are also disclosed.

Abstract: The present invention provides a heat exchanger, an air conditioning apparatus, and a method for manufacturing the heat exchanger capable of reducing the scattering of condensate water from curved portions to the downstream side in the direction of airflow. An indoor heat exchanger includes lower fins and upper fins. The upper fins are inclined in the direction of the airflow at an angle formed between the longitudinal axis of the upper fins and the vertical direction, the range of the angle being equal to or greater than the range of an angle formed between the longitudinal axis of the lower fins and the vertical direction, and the upper fins are disposed adjacent to top ends of the lower fins. The upper fins have curved portions that are curved in proximity to the portions bordering the top ends of the lower fins on the downstream side in the airflow direction F.

Abstract: The present invention relates to a heat sink of a large area, in which a heat-dissipating body is further provided in its limited space. The method for manufacturing a fin includes the steps of providing a fin, cutting the fin to form a foldable piece thereon, folding back the foldable piece to be overlapped on the fin and form an accommodating hole, and punching the folded piece and the fin to form two overlapped through-holes. The fin, the heat-dissipating body and heat pipes are assembled together to obtain the heat sink. Since the fins and the heat-dissipating body dissipate the heat of the heat-generating element simultaneously, the heat-dissipating efficiency of the heat sink can be improved.

Abstract: In a heat exchanger for exchanging heat between fluid such as refrigerant and air, an object of the present invention is to extend the surface area of fins while suppressing an increase in ventilation resistance, thereby improving performances of the heat exchanger. Corrugated sheet fins (70) are provided as the fins of the heat exchanger (60). The corrugated sheet fins (70) are each shaped like a corrugated sheet. The ridgeline direction of the waveform of the corrugated sheet fins (70) is orthogonal to front edges and rear edges. In the heat exchanger (60), the plurality of corrugated sheet fins (70) are arranged at constant pitches in the axial direction of the heat transfer tube (61).

Abstract: A tubular cooling element includes a continuous coil having a plurality of straight pipe sections and “U” shaped 180° elbow sections that are an integral part of the tubular cooling element, the continuous coil including a pipe having a wall thickness of from 0.270 inches to 0.600 inches and an outer diameter of from 2.375 inches to 3.5 inches.

Abstract: According to a preferred embodiment, an improved method and apparatus for manufacturing tube and fin heat exchangers that includes a step for reducing the outer diameter of stock tubing to a value well below nominal prior to bending the tubing into hairpins. The reduced diameter increases the stiffness of the resultant hairpins and allows for efficient lacing of the heat exchanger fins and end plates. The method uses pre-size rollers that are adjustable for reducing the diameter of the tubing. The invention also includes a hairpin and heat exchanger manufactured according to the method.

Abstract: A method of fabricating a heat exchanger which includes: obtaining multiple coolant-carrying conduit sections, each having a non-circular cross-section, and first and second main surfaces; providing multiple primary folded fins secured to the conduit sections. Each folded fin includes a solid fin surface with multiple bends defining alternating, U-shaped air-passage channels, and a base surface and a top surface. Each folded fin is secured at the base or top surface to a main surface of a conduit section, and the folded fins have leading and trailing edges relative to airflow direction. The method includes forming a plurality of sets of secondary fins, each set extending from the leading or trailing edge of a respective folded fin at an angle other than 0. At least one conduit section has a first folded fin secured to its first main surface, and a second folded fin secured to its second main surface thereof.

Abstract: There is provided a method of manufacturing a heat exchanger, including a first step of mounting an end part of flat tube to a header, assembling the flat tube and fins, and sealing a part where the header and the end part is attached, and a second step of increasing an internal pressure of the flat tube to expand other part of flat tubes aside from the end parts with respect to the end part of the tube in order to make the fins and the other part of the flat tube in contact each other. According to this method of manufacturing, in the second step, the other part of the flat tube that passes through the fins is expanded, so that it is possible to mechanically join the flat tube and the fins, and a plate fin-type heat exchanger with high strength and heat exchange efficiency can be easily provided.

Abstract: Heating, ventilation, air conditioning, and refrigeration (HVAC&R) systems and heat exchangers are provided that include nubbed, collared, and/or flapped fins. In certain embodiments, the fins include openings or slots with protrusions for spacing multichannel tubes from the fins. During assembly, the protrusions may be deformed by the tubes. Braze alloy may be positioned in the gaps created by the protrusions to affix the multichannel tubes to the fins. In other embodiments, the fins include flaps or collars designed to interface with the multichannel tubes. In these embodiments, the tubes may be expanded into the fins.

Abstract: A method for assembling a plurality of tubes to a tubesheet. A first end of each of the tubes is situated over a corresponding support rod that extends from a pattern block of the fixture. A first end of a plurality of locating members is inserted into a second end of each of the tubes such that a second end of the locating member extends from the tube second end. The tubesheet is then slid over the locating members and tubes such that each of a plurality of holes in the tubesheet receive corresponding ones of the tubes.

Abstract: A heat exchanger is provided. The heat exchanger includes a plurality of aluminum tubes formed of aluminum, each of the aluminum tubes including a plurality of grooves that are formed on an inner circumferential surface of each of the aluminum tubes and that extend along a longitudinal direction of the aluminum tubes; and a plurality of heat transfer fins coupled to the aluminum tubes. The heat exchanger may contribute to the reduction of the manufacturing cost, may provide high heat transfer performance and may prevent a coolant leak.

Abstract: In a heat exchanger having a core portion in which aluminum flat tubes and aluminum fins are disposed alternatively and brazed with each other, each fin has one side portion located at one side of the tube and the other side portion located at the other side of the tube. The one side portion of the fin is higher in pitting potential than the other side portion of the fin, and the pitting potential difference between the one side portion of the fin and the other side portion of the fin is 40 to 200 mV. The pitting potential difference can be formed by the Zn concentration difference in the aluminum alloy constituting the fin.

Abstract: In a heat exchanger, a core portion includes a plurality of plate fins each shaped like a flat plate and a plurality of tubes in which a fluid flows and each of which is inserted into each of the plate fins to be mechanically bonded thereto. Further, an end portion in a longitudinal direction of each of the tubes is bonded to a header plate which constructs a part of a header tank. The manufacturing method for this heat exchanger includes inserting the tube into the plate fins; expanding the tube to attach the plate fins; connect the tube into the header plate; and vibrate the tube with respect to the plate while applying a load to the tube in the direction of the header plate.

Abstract: A heat exchanger including a header having a plurality of header openings with rigid tubes that may be made of plastic are inserted in the openings. The tubes are sealed to the header to prevent leakage between the header and the tubes to prevent water and air leakage between the wet, scavenger air stream flowing through the tubes and a dry air stream flowing around the tubes. A method of making the heat exchanger includes providing the openings with a flange and uses an interference fit between the rigid heat exchange tubes and the header openings. A self-leveling sealant may be used to seal the heat exchanger tubes to the header using, for example, a paint roller and/or a paint sprayer.

Abstract: A heat exchanger with multiple tubes whose ends are connected with connectors to provide a flow path for heat exchange fluid through the heat exchanger. This Abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims, 37 C.F.R. 1.72(b).

Abstract: A heat pipe type heat sink (1) and method of manufacturing the same are disclosed. The heat pipe type heat sink (1) includes a plurality of heat pipes (11) and a base (12) supporting the heat pipes. Each of the heat pipes (11) has a heat absorption portion (111) and a heat dissipation portion (112) in connection with the heat absorption portion (111). One side of the base (12) is provided with a plurality of grooves (121). The heat absorption portion (111) of the heat pipe (12) is pressed and held in a respective one of the grooves (121).

Abstract: A weaving apparatus used to separate the tubes of a heat exchanger so that spacers that hold the tubes apart can be inserted between the tubes to increase thermal efficiency. The weaving apparatus includes a frame assembly and a weaving mechanism contained within the frame assembly. The weaving mechanism includes an alignment plate to align the tubes and separation plates to separate the tubes after they have been aligned. The weaving apparatus thus automates the step of separating the tubes of the heat exchanger so that the spacer can ready inserted between the tubes.

Abstract: A method for manufacturing a heat sink for use in a heat sink fan is provided. A heat-sink base portion defining a central axis and a circumferential surface is formed. A plurality of heat-radiating fins is formed on the circumferential surface of the base portion. Each of the heat radiating fins extends away from the central axis and defines at least one radially distal edge. After the base portion and the heat-radiating fins are formed, a distal-edge protrusion or a recess is formed on or in at least one of the heat radiating fins by a machining process, so as to form partially along the envelope of the heat sink at least one discrete engagement feature.

Abstract: A method for producing a heat exchanger. A louvered fin is provided, where the louvered fin has a first bridge member for attaching a first corrugated strip and a straightening member of the louvered fin together. A first corrugated strip is fixed between first and second adjacent tubes of the heat exchanger such that the first corrugated strip is kept in a straight shape by the first and second tubes. The straightening member is detached from the first corrugated strip by breaking the first bridge member such that there is provided a first sandwiched structure having the first corrugated strip fixed between the first and second tubes.

Abstract: A heat exchanger fin, capable of improving heat transfer rate while preventing generation of heat bypass flow, such as a louver fin provided with a plurality louvers arranged at certain intervals in the introduction direction of air. The louvers are formed by cutting and bending the heat exchanger fin so that the air is passed while being guided by the louvers. The plurality of louvers include louvers different in louver width, the louver width being defined by a length of the louver along which the heat medium passes. Wider louvers and narrower louvers can be arranged alternatively.

Abstract: The invention relates to a plate heat exchanger and a method of manufacturing a plate heat exchanger. The plate heat exchanger includes a number of heat exchanger plates (1, 1?, 1?) which are provided beside each other and connected to each other by means of a braze connection. The heat exchanger plates are substantially manufactured in stainless steel containing chromium. The plate heat exchanger includes a number of port channels extending through at least some of the heat exchanger plates. Each port channel is surrounding by a connection surface (5) for connection of the port channel to a pipe member (6). The connection surface includes a material permitting brazing of the pipe member to the connection surface in a more easy manner than stainless steel.

Abstract: A heat exchanger for use as an evaporator, for example, in refrigerators wherein a hydrocarbon refrigerant is used.

Abstract: This invention relates to a tube finning machine (10) and to a method of use thereof. Typically, the finned tubes will be for use in heat exchangers. In the present invention, the machine (10) has tensioning means (32, 44) for applying tension to the tubes (16) during the finning process, tension in the tubes reducing the likelihood that the tubes will buckle or deform during the process. Also, the invention discloses the use of a solid material introduced between the fins (22) to support the fins during the finning process, the solid material being removed after completion of the process. The solid material can be a granular material, or it can be a continuous material introduced (and removed) in its liquid state.

Abstract: A radial flow heat exchanger for heating or cooling a fluid includes a sealed fluid manifold for passage of fluid. A sealed fluid receiving hub is spaced interiorly of the interior peripheral portion of the manifold and includes a passageway for passage of fluid into or out of the heat exchanger. A plurality of separate and spaced fluid flow tubes are disposed between the manifold and the hub. Each of the tubes are in sealed fluid communication with the manifold at one end and the other end is in sealed fluid communication with the hub. A fin assembly is positioned between the manifold and the hub and includes a heat conducting material arranged at spaced intervals between the manifold and the hub, the heat conducting material including a plurality of spaced apertures through which tubes pass.

Abstract: A fin for a heat exchanger coil assembly and a method of manufacturing the fin is provided. The fin includes a heat transfer enhancement pattern which appears sinusoidal in shape. The base wavy pattern of the enhancement pattern includes two wavelengths within each tube row and includes seven discrete segments. Six of the seven segments are circular arc segments. The seventh segment comprises two linear segments which form a condensate channel. The segments are arranged in a particular order at specific distances offset (above and below) from a leading edge nominal air streamline (LENAS) by a fraction of a nominal fin pitch Pf. The LENAS is related to the “normal” base wavy pattern used in other fins.

Abstract: A heat-dissipating device with heat conductive tubes comprises a heat-dissipating unit having plurality of fins; each fin having a plurality of through holes; each through hole having a corresponding via hole near the through hole; a plurality of annular walls being arranged around each through hole; and a plurality of heat conductive tubes passing through respective through holes of the fins. In manufacturing, the plurality of heat conductive tubes and the heat-dissipating unit with press bars are positioned to a fixture; a shaping mold serves to punch the press bars so that the press bar to press the side walls and thus the fins are tightly riveted to the heat conductive tubes.

Abstract: A method for manufacturing a heat sink including heating a metal base to melt solder in grooves formed in the base. The base has a first coefficient of thermal expansion. The solder has a second coefficient of thermal expansion lower than the first coefficient of thermal expansion. The metal base and the solder are cooled and the metal base experiences tensile stresses and the solder experiences compressive stresses to form a concavity in a thermal face of the base. The thermal face is then planed. Over time, the tensile stresses and the compressive stresses reduce such that the thermal face becomes convex.

Abstract: A method of forming tubing with integral fins oriented parallel to its length, and to a heat exchanger tube produced by such a method. The invention involves extruding a tube so that the tube has at least one internal longitudinal passage, an external surface having a cross-sectional shape in a plane transverse to the extrusion direction, and at least one integral fin parallel to the extrusion direction and extending in a direction away from the external surface of the tube. The tube may be one of a plurality of tubes assembled in parallel to a pair of manifolds, and such tubes are preferably oriented so that their integral fins are substantially parallel, with the fin(s) of a given tube extending toward an adjacent one of the tubes.

Abstract: A method for manufacturing a heat-dissipating structure of a rectifier combines heat pipes into the heat-dissipating structure of the rectifier to enhance the heat-dissipating efficiency thereof. A metal tube of a heat pipe is has an inlet. A wick structure is formed inside the metal tube. The inlet of the metal tube is sealed. The metal tube is disposed in a mold of a heat-dissipating shell. A melted metal is cast into the mold and forms a heat-dissipating shell. The heat-dissipating shell is taken out from the mold. The sealed inlet of the metal tube in the heat-dissipating shell is cut. The metal tube is filled with a working fluid. The inlet of the metal tube is sealed.

Abstract: This invention relates to a tube finning machine (10), and in particular to a machine capable of fitting several fins (26) to one or more tubes (26) at the same time, the assembled finned tube being suitable for heat exchange applications. According to one aspect of the invention there is provided a tube finning machine for mounting extended surface members (96) upon one or more tubes, the machine having a base (10), carrier means movable relative to the base, drive means (20) for moving the carrier means (18) in a longitudinal direction, and cartridge means (24) for locating a plurality of extended surface members (26), the cartridge means having respective support means (30) for each extended surface member, and at least some of the support means being movable relative to the cartridge. There is also provided a method of using a machine as herein defined for finning a tube.

Abstract: A temporary assembly device comprises a radiator tube feeder feeding a radiator tube to lower claw parts of a pair of carrier claws to have the radiator tube held on a set base, and a condenser tube feeder feeding a condenser tube to upper claw parts of the pair of carrier claws to have the condenser tube held on first protrusions of positioning guides, so that the condenser tube is disposed immediately above the radiator tube with a predetermined interval therebetween. In this manner, a first heat exchanger core and a second heat exchanger core are temporarily assembled with these tubes being stacked in two tiers.

Abstract: A heat exchanger including a header having a plurality of header openings with rigid tubes that may be made of plastic are inserted in the openings. The tubes are sealed to the header to prevent leakage between the header and the tubes to prevent water and air leakage between the wet, scavenger air stream flowing through the tubes and a dry air stream flowing around the tubes. A method of making the heat exchanger includes providing the openings with a flange and uses an interference fit between the rigid heat exchange tubes and the header openings. A self-leveling sealant may be used to seal the heat exchanger tubes to the header using, for example, a paint roller and/or a paint sprayer.

Abstract: A heat exchanger including a header having a plurality of header openings with rigid tubes that may be made of plastic are inserted in the openings. The tubes are sealed to the header to prevent leakage between the header and the tubes to prevent water and air leakage between the wet, scavenger air stream flowing through the tubes and a dry air stream flowing around the tubes. A method of making the heat exchanger includes providing the openings with a flange and uses an interference fit between the rigid heat exchange tubes and the header openings. A self-leveling sealant may be used to seal the heat exchanger tubes to the header using, for example, a paint roller and/or a paint sprayer.