Abstract: A method of manufacturing a wheel rim for a two-piece vehicle wheel assembly. The method includes the step of casting a one-piece alloy wheel form. The wheel form defines an integrally-formed annular rim blank and supporting center. The rim blank includes opposing first and second annular edge portions. The first annular edge portion of the rim blank is machined, and then the second annular edge portion of the rim blank is machined. After the machining steps, the one-piece wheel form is cut to separate the machined wheel rim from the supporting center.

Abstract: A full face wheel assembly comprises a full face disc and a rim. The disc is preferably cast from aluminum whereas the rim is rolled from aluminum strip stock. The full face disc comprises an outboard bead seat flange, an outboard bead seat and an outboard well side wall. The disc may also include lightener pockets or a continuous re-entrant channel adjacent the outboard bead seat. The rim comprises an inboard bead seat flange, an inboard bead seat, an inboard leg, and a deep well. The disc and rim are welded together in the deep well or bead seat regions by gas metal arc welding, electron beam welding or other suitable welding technique.

Abstract: A full face wheel assembly comprises a full face disc and a rim. The disc is preferably cast from aluminum whereas the rim is rolled from aluminum strip stock. The full face disc comprises an outboard bead seat flange, an outboard bead seat and an outboard well side wall. The disc may also include lightener pockets or a continuous re-entrant channel adjacent the outboard bead seat. The rim comprises an inboard bead seat flange, an inboard bead seat, an inboard leg, and a deep well. The disc and rim are welded together in the deep well or bead seat regions by gas metal arc welding, electron beam welding or other suitable welding technique.