Abstract: There is described a method for manufacturing fixing rollers and a roller body holding device utilized for manufacturing fixing rollers. The method includes steps of press-fitting flanges into a roller body, shaped in a hollow cylinder, from each of both end openings of the roller body with putting an elastic material between each of the flanges and the roller body; installing the roller body in a shaping mold so that the roller body is supported by the flanges and the elastic material at a predetermined position in the shaping mold; injecting a melted rubber into a space between the roller body and the shaping mold from an injection opening; and curing the melted rubber injected into the space. The roller body holding device for holding a roller body is shaped in a hollow cylinder and includes a flange, which is press-fitted into the roller body from each of end openings of the roller body; and an elastic material disposed between the flange and the roller body.

Abstract: A method of manufacturing a tube-covered roller for fixing includes a step of setting a core material in a substantially central portion of a cylindrical mold and setting, outside the core material, a tube and a resin layer which is capable of coming into contact with an inner surface of the mold, a step of putting a rubber material between the core material and the tube and hardening the rubber material to produce a roller, and a step of, after detaching the roller covered with the tube and the resin layer from the mold, removing the resin layer from the roller.

Abstract: A pressure roller for a fixing device is manufactured by extruding silicone rubber on a shaft, foaming the extruded silicone rubber, subjecting the foamed silicone rubber to primary and secondary heat treatments, polishing the heat-treated silicone rubber, and then disposing the polished silicone rubber in a resin tube. In accordance with one embodiment, the pressure roller includes a shaft, a first silicone rubber layer formed on the shaft so as to surround the shaft, a resin tube formed on the first silicone rubber layer so as to surround the shaft, the resin tube having extensions at opposite ends thereof, each extension extending beyond the opposite ends of the first silicone rubber layer, and second silicone rubber layers formed at respective opposite ends of the first silicone rubber layer between the extensions of the resin tube and the shaft. The second silicone rubber layers serve to couple the first silicone rubber layer to the resin tube.

Abstract: A developer-carrying member has a conductive substrate and a conductive resin coating layer provided on the surface of the conductive substrate. The conductive resin coating layer has a resin in which graphite particles or molybdenum disulfide particles stand dispersed, and the particles are uncovered to the surface of the conductive resin coating layer at a specific degree of uncovering. Also disclosed are a process for producing the developer-carrying member, a developing apparatus having the developer-carrying member, and an image-forming apparatus having the developing apparatus.

Abstract: Roll press jacket and process for manufacturing a roll press jacket. The roll press jacket includes a hollow cylindrical sleeve made of an castable elastomeric material containing at least one crystallization component, the sleeve has an interior cylindrical surface and an exterior cylindrical surface. The internal surface and the external surface have different hardness characteristics.

Abstract: Rolls include a core and a stabilized zirconia-containing outer coating on the core. The outer coating can also include titania. The outer coatings have smooth finishes and controlled electrical properties. The outer coatings of the rolls can be finished to a highly smooth finish in reduced cycle times. The rolls can be used in electrostatographic imaging apparatus as charge donor rolls.

Abstract: A elastomer-covered roller (10) is provided with an improved bond coating for bonding the elastomeric cover (14) to the core (11). At least one layer of material (15) is thermally sprayed on the core to form a rough surface having a roughness from 400 microinches Ra to 2000 microinches Ra or greater. In a further improvement a denser, less porous layer (17) may be applied next to the core to protect the core from corrosion, followed by a less dense layer (19) applied to the first layer and having a similarly rough surface (20) for good mechanical bonding.

Abstract: A paper-making machine includes a traveling substrate and a roll carrying the substrate. The roll includes a carbon fiber shell, a ceramic layer over the shell, and a polytetrafluoroethylene layer over the ceramic layer. The polytetrafluoroethylene layer defines an outer surface of the roll. The ceramic layer intermittently extends through the polytetrafluoroethylene layer to the outer surface of the roll.

Abstract: Continuous photo film includes a support of resin film having a back surface. A photosensitive layer of photographic emulsion is disposed on a surface of the support opposite to the back surface. A conveying roller conveys the continuous photo film. The conveying roller includes a roller body of metal. A hardness reinforcer layer is formed on a surface of the roller body by thermal spraying of ceramic or cermet, so that the roller body surface is prevented from being scratched or ground by the back surface of the film.

Abstract: A method for making a developer roll sleeve in which a core substrate roll is spray coated with a conductive composition including a host resin composition and a wear-resistance imparting additive. Preferably, the host resin composition includes a phenolic thermosetting resin and a conductivity additive such as a carbon black, graphite and the like. Further, the wear resistance imparting additive is preferably selected from the group consisting of a polytetrafluoroethylene resin (e.g., Teflon), graphite, ultra-high molecular weight polyethylene having a molecular weight from about 3,000 to about 4,500 grams, molybedenum disulfide, silicone and mixtures thereof. The wear resistance imparting additive is preferably provided in an amount sufficient to obtain a thickness wear rate of less than about 0.00047 percent per printing cycle.

Abstract: A method for manufacturing a magnetic roll for use in an electrophotographic printing machine of the type having an electrostatic latent image recorded on a photoconductive member is provided. The method includes the steps of placing a shaft in a mold cavity and molding a core in the mold cavity with the shaft in the cavity. The core defines a pocket on the periphery of the core. The method further includes the step of attaching a magnet to the pocket.

Abstract: A Method of Manufacturing a Developer Roller in which a wetting agent is added to a polymer and graphite to ensure thorough dispersion of the graphite. The developer roller's performance is further improved by spray applying a surface layer of graphite and wetting agent and burnishing this surface layer after spray application. Additional improvements are seen by using many multiple steps of spraying thin coats to improve adhesion between the spray applied coats.

Abstract: A paper-making machine includes a traveling substrate and a roll carrying the substrate. The roll includes a carbon fiber shell, a ceramic layer over the shell, and a polytetrafluoroethylene layer over the ceramic layer. The polytetrafluoroethylene layer defines an outer surface of the roll. The ceramic layer intermittently extends through the polytetrafluoroethylene layer to the outer surface of the roll.

Abstract: A roller comprising a roller core and a roller covering being composed of an elastomer or elastic plastic material is characterized in that the elastomer or elastic plastic material of the roller covering cadditionally comprises fluorinated polyolefin. Preferably, from 0.2 to 25% by weight of a fluorocarbon plastic, in particular of polytetrafluoroethylene powder or fiber, is incorporated into the roller coating material to improve the ink-repellent properties of the roller covering. In one embodiment, the fluorinated polyolefin is employed in the form of a fibrous material, e.g. a web or the like, provided with the coating material and wrapped around the roller to form a surface layer.

Abstract: The invention relates to a printing plate substrate made of a rolled and embossed aluminum strip, wherein the surface has depressions with an average diameter of <25 &mgr;m and an aspect ratio of <1.5 (ratio length/width relative to the transport direction of the strip). The number of depressions is >2,500/mm2. The invention also relates to a method of making an aluminum printing plate substrate, wherein the surface of the aluminum strip is roughened using rollers. The surfaces of the rollers have microscopically small, stochastically distributed, dome-shaped projections. In cross-sectional view, the rollers have a round ridge-shaped roughness profile. The invention is also directed to an offset printing plate, wherein a printing plate substrate is produced with the method and provided with an anodically deposited oxide layer. A light-sensitive hydrophobic, oleophilic layer is deposited on the oxide layer.

Abstract: A developer roll sleeve and method for making the same is disclosed. In a preferred embodiment, a core substrate roll is spray coated with a conductive composition comprising a host resin composition and a wear-resistance imparting additive. Preferably, the host resin composition comprises a phenolic thermosetting resin and a conductivity additive such as carbon black, graphite and the like. Further, the wear resistance imparting additive is preferably selected from the group consisting of a polytetrafluoroethylene resin (e.g., Teflon), graphite, ultra-high molecular weight polyethylene having a molecular weight from about 3,000 to about 4,500 grams, molybdenum, molybdenum disulfide, silicone and mixtures thereof. The wear resistance imparting additive is preferably provided in an amount sufficient to obtain a thickness wear rate of less than about 0.00047 percent per printing cycle.

Abstract: Hardfacing for a sugar mill roller is disclosed including a wear resistant material supported by a mild steel matrix and applied to the outer surface of the sugar mill roller. A method of hardfacing a sugar mill roller is also disclosed wherein a mild steel weld pool is formed on the surface of the roller, a particulate wear resistant material is impinged on the weld pool, and the weld pool is allowed to solidify. A method of applying a hardfacing capping to a ridge profile of a sugar mill roller is also disclosed, wherein hardfacing composition comprising a mild steel matrix material is progressively laid up by welding and a particulate abrasion resistant material is continuously impinged thereon.

Abstract: A fluid metering roll such as an anilox roll is comprised of a tubular carbon fiber composition core having one or more metallic layers intervening between the core and a surface layer comprised of ceramic, the ceramic having outwardly opening fluid metering cells. The method of forming the roll includes steps of thermal spray applying one or more layers comprised of metal over the roll surface the layers intervening between the roll and an external ceramic coating. Characterizing features of the application method reside in each of the thermal spray applied layers being directed toward the core at a negative rake angle of from about 11½ to about 13½ and preferably 12½°, the core and layers which receive the thermal spray being simultaneously cooled to about 110° Centigrade or less during application of the thermal spray.

Abstract: A charging member includes an electroconductive base for being supplied with a voltage; a first resin layer; a second resin layer; wherein said first and second resin layers are produced by applying and drying paint-like material including resin material dispersed in aqueous material.

Abstract: A method of preparing a hearth roll with a coating, including: plating a metal on a ceramic powder by using electroless plating; mixing the metal-plated ceramic powder and a metal powder to form a cement powder; and thermally spraying the cement powder onto a hearth roll. Another method is: plating a metal on a ceramic powder by using electroless plating; mixing the metal-plated ceramic powder, a metal powder, and a binder to form a slurry, and subjecting the slurry to granulating and sintering to obtain a sintered powder; and thermally spraying the sintered powder onto a hearth roll.

Abstract: A press roll for a paper or board machine, a method for manufacturing a roll for a paper or board machine and a coating composition for a roll which enable the roll to endure difficult corrosion conditions. An adhesion/corrosion-protection layer having a thickness of from about 150 &mgr;m to about 300 &mgr;m is applied onto the frame part of the roll by a high-velocity flame spraying technique. The adhesion/corrosion-protection layer contains a nickel-chromium alloy. A tight-ceramic layer having a thickness from about 50 &mgr;m to about 150 &mgr;m is applied onto the adhesion/corrosion-protection layer by a high-velocity flame spraying technique and includes from about 50% to about 100% of Al2O3 and optionally includes up to about 50% of TiO2 and/or any amount of Al2TiO5. A porous ceramic layer is applied onto the tight ceramic layer. The tight-ceramic layer may include only Al2TiO5 instead of Al2O3, with or without TiO2.