Embedded In Core Or Pole Patents (Class 310/154.11)
  • Patent number: 10770994
    Abstract: An actuator assembly includes an electric motor including a rotor assembly and a stator assembly configured to be actuated to cause the rotor assembly to rotate based on an amount of magnetic flux in the rotor assembly is disclosed. The assembly also includes a controllable magnetic device coupled to the rotor assembly, an actuator coupled to the rotor assembly; and a controller configured to apply electric current to the controllable magnetic device to adjust an amount of torque provided by the electric motor by adjusting the magnetic flux in the rotor assembly.
    Type: Grant
    Filed: January 14, 2019
    Date of Patent: September 8, 2020
    Assignee: HAMILTON SUNSTRAND CORPORATION
    Inventors: Richard A. Poisson, Naison E. Mastrocola
  • Patent number: 9705366
    Abstract: R1>R2>R3 is satisfied, where R1 is a radius of curvature of a cylindrical surface that contacts circular arc-shaped curved surfaces arranged circumferentially, R2 is a radius of curvature of the circular arc-shaped curved surfaces, and R3 is a radius of curvature of an upper surface of permanent magnets, air gaps are formed on radially outer portions of two circumferential side portions of magnet housing apertures, surfaces that contact two circumferential side surfaces of the permanent magnets so as to be parallel to a radial direction are disposed on radially inner portions of the two circumferential end portions, and B2>B1 is satisfied, where B1 is a thickness of a core portion of the rotor core between the circular arc-shaped curved surfaces and the magnet housing apertures at a magnetic pole center, and B2 is a thickness of a circumferential end portion of the core portion.
    Type: Grant
    Filed: February 24, 2015
    Date of Patent: July 11, 2017
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Toshinori Tanaka, Eigo Totoki, Ryuichi Takiguchi
  • Patent number: 8653709
    Abstract: This disclosure discloses a rotating electrical machine comprising: a stator; and a rotor; one of said stator and said rotor having a coil, the other having a plurality of magnetic pole units each forming first and second magnetic poles configured to be aligned alternately and to have mutually opposite polarities at a side of the one of said stator and said rotor, each of said magnetic pole units comprising: a unit core that a projecting part configured to protrude toward the side of the one of said stator and said rotor is formed; and a permanent magnetic provided between each of said projecting parts on the side of the one of said stator and said rotor from said unit core, said first magnetic pole being formed by said permanent magnet, and said second magnetic pole being formed by each of said projecting parts.
    Type: Grant
    Filed: March 15, 2011
    Date of Patent: February 18, 2014
    Assignee: Kabushiki Kaisha Yaskawa Denki
    Inventors: Yasuhiro Miyamoto, Hiroshi Tsumagari, Daisuke Morishita
  • Publication number: 20130270950
    Abstract: A pole shoe arrangement for a rotor or a stator of an electrical machine having an air gap between the stator and the rotor is disclosed. The pole shoe arrangement has a pole shoe element having an inner end and an outer end opposing the inner end. The inner end lies opposite the air gap when the pole shoe element is in an assembled state. The pole shoe element has a receiving surface for receiving a permanent magnet between the inner end and the outer end. The pole shoe arrangement has a guiding facility to guide the permanent magnet in a radial direction from the outer end to the inner end and to limit a movement of the permanent magnet at right angles to the radial direction.
    Type: Application
    Filed: April 17, 2013
    Publication date: October 17, 2013
    Inventors: Silvio Semmer, Xavier Tourde, Adriana Cristina Urda
  • Publication number: 20130270951
    Abstract: A pole shoe element for an electrical machine is described. The electrical machine has a stator, a rotor and an air gap between the stator and the rotor. The pole shoe element contains a magnet receiving section which extends in a longitudinal direction of the pole shoe element, in which the pole shoe element in a peripheral direction of the rotor has a first width in a first radial inner position and in the peripheral direction has a second width in a second radial outer position. The second width is smaller than the first width.
    Type: Application
    Filed: April 17, 2013
    Publication date: October 17, 2013
    Inventors: Silvio Semmer, Xavier Tourde, Adriana Cristina Urda
  • Publication number: 20130162068
    Abstract: A power tool is provided, including a housing, a permanent magnet electric motor in the housing, and an output member coupled to the electric motor. The electric motor includes a rotor and a stator with at least a North pole and a South pole. The stator includes a lamination stack having loose laminations held together via an overmolded resin. The overmolded resin include a longitudinal overmold layer covering at least a portion of at least one of an inner or outer surfaces of the lamination stack, and two end cap portions extending laterally from the ends of the longitudinal overmold layer to firmly cover ends of the lamination stack.
    Type: Application
    Filed: December 18, 2012
    Publication date: June 27, 2013
    Applicant: BLACK & DECKER INC.
    Inventors: Colin Crosby, Stephen Osborne, Jiaqi Zhang, Ryan F. Schroeder, David J. Smith
  • Publication number: 20130162067
    Abstract: A power tool is provided, including a housing, a permanent magnet electric motor in the housing, and an output member coupled to the electric motor. The electric motor includes a rotor and a stator with at least a North pole and a South pole. The stator includes a lamination stack of identically-shaped magnetically-conductive laminations with the identically-shaped pockets stamped therein and secured together in alignment to form the at least one magnet pocket at each pole. Each magnet pocket is contained within the lamination stack distanced from the inner and outer surfaces of the lamination stack. The stator further including at least one permanent magnet embedded within each magnet pocket of each pole.
    Type: Application
    Filed: December 18, 2012
    Publication date: June 27, 2013
    Applicant: Black & Decker Inc.
    Inventors: Colin Crosby, Stephen Osborne, Jiaqi Zhang
  • Patent number: 8283828
    Abstract: An electric motor comprises a stator and a rotor received in the stator. The stator comprises a shell. The shape of a cross section of the shell perpendicular to the rotor axis is a polygon. The shell comprises a plurality of side walls and arcuate connection portions connecting neighboring side walls. The stator comprises 2n magnets disposed in the arcuate connection portions. The magnets form 2m magnetic poles, where m, n are unequal positive integers. Optionally, m is equal to half or twice n. The permanent magnets of the motor are located in the inner angle of polygon shell. Thus the diameter of rotor can be the greater, and the power density of motor can be increased in the same volume.
    Type: Grant
    Filed: September 8, 2009
    Date of Patent: October 9, 2012
    Assignee: Johnson Electric S.A.
    Inventors: Rui Feng Qin, Cheng Shun Du
  • Patent number: 8076811
    Abstract: A flux-switching magnetic machine is provided having a drive element and a driven element. The drive element is configured to generate a composite magnetic field comprising a fixed component and a variable component, the fixed component being generated by spaced fixed field members and the variable component being generated by spaced armature windings. The driven element has a plurality of magnetisable portions configured to be coupled to the composite magnetic field generated by the drive element, such that the driven element moves in response to changes in this field. The number of fixed field members is greater than the number of armature windings.
    Type: Grant
    Filed: August 19, 2009
    Date of Patent: December 13, 2011
    Assignee: Rolls-Royce PLC
    Inventors: Zi-Qiang Zhu, Richard L. Owen, Arwyn S. Thomas
  • Patent number: 8008823
    Abstract: An electric machinery provided with a PM magnetic pole wrapped by a permeable polar face and a magnetic circuit from an individual magnetic pole provides an innovative design of having disposed the PM magnetic pole wrapped between the permeable polar face and the magnetic circuit from the individual magnetic pole to prevent PM magnetic pole from falling off and avoid PM magnetic pole magnetic force from being weakened by inverse excitation during the operation.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: August 30, 2011
    Inventor: Tai-Her Yang
  • Patent number: 8008824
    Abstract: An electric motor (1) has a stator (3), a rotor (2) and a number of permanent magnets (6). The use of permanent magnets (6) having a cuboidal shape, without impairing performance. The stator (3) has a number of permanent magnets (6) having a cuboidal shape, which are embedded in recesses (7) and whose axial length (8) is greater than the axial length (4) of the stator (3).
    Type: Grant
    Filed: January 16, 2007
    Date of Patent: August 30, 2011
    Assignee: Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Wuerzburg
    Inventors: Ansgar Ackva, Jacek Junak, Grzegorz Ombach
  • Patent number: 7868506
    Abstract: Flux-switching electrical machines. In particular, a flux-switching electrical machine having a stator and a rotor. The stator has permanent magnets, armature windings and excitation windings, and the rotor has no winding or permanent magnet but includes a plurality of flux-switching teeth. The stator is generally formed by a succession of elementary cells, each cell being intended to interact with only a single tooth of the rotor at a time. Each cell includes one of the permanent magnets; a first slot for at least partly housing one of the excitation windings at least; and second slots for housing one of the armature windings.
    Type: Grant
    Filed: March 8, 2007
    Date of Patent: January 11, 2011
    Assignee: Centre National de la Recherche Scientifique (CNRS)
    Inventors: Emmanuel Kiên Lôc Hoang, Michel Roger René Lecrivain, Mohamed Gabsi
  • Publication number: 20100060096
    Abstract: An electric motor comprises a stator and a rotor received in the stator. The stator comprises a shell. The shape of a cross section of the shell perpendicular to the rotor axis is a polygon. The shell comprises a plurality of side walls and arcuate connection portions connecting neighboring side walls. The stator comprises 2n magnets disposed in the arcuate connection portions. The magnets form 2m magnetic poles, where m, n are unequal positive integers. Optionally, m is equal to half or twice n. The permanent magnets of the motor are located in the inner angle of polygon shell. Thus the diameter of rotor can be the greater, and the power density of motor can be increased in the same volume.
    Type: Application
    Filed: September 8, 2009
    Publication date: March 11, 2010
    Inventors: Rui Feng QIN, Cheng Shun Du
  • Publication number: 20090243415
    Abstract: Electrical machines with pole teeth which can be equipped with permanent magnets are intended to be capable of being produced more easily. For this purpose the invention provides for a cutout to be provided for each pole tooth, in which cutout magnet powder can be compressed. In a corresponding method for producing a pole tooth of an electrical machine, a cutout of the pole tooth is filled with magnet powder, after which the magnet powder is compressed in the cutout.
    Type: Application
    Filed: September 13, 2007
    Publication date: October 1, 2009
    Applicant: Siemens Aktiengesellschaft
    Inventor: Thomas Hoppe
  • Patent number: 7102262
    Abstract: A power tool includes a flux ring with an annular member. At least one molded magnet is received on the annular member. An anchor is on the annular member to retain the at least one magnet on the annular member. The anchor is unitarily formed with the annular member to receive the magnet. The anchor includes at least one bend with a reinforcement member at the at least one bend.
    Type: Grant
    Filed: January 17, 2001
    Date of Patent: September 5, 2006
    Assignee: Black & Decker Inc.
    Inventor: Earl M. Ortt
  • Patent number: 6936945
    Abstract: A structure of a rotor used in a synchronous motor employing both of permanent magnets and a stator using concentrated windings is disclosed. Slits (13) provided in a section of a rotor laminated in a direction of a rotary shaft are shaped like an arc or a bow, and the shape protrudes toward an outside rim of rotor (12). Permanent magnets (14) are inserted into slits (13). This structure produces less magnetic salient poles than a conventional rotor, so that a magnetic flux density can be lowered, and an efficient motor with less loss is obtainable.
    Type: Grant
    Filed: June 14, 2001
    Date of Patent: August 30, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Murakami, Noriyoshi Nishiyama, Taro Kishibe, Haruhiko Kado, Toshiyuki Tamamura, Hisakazu Kataoka, Masayuki Shinto, Osaaki Morino
  • Patent number: 6891297
    Abstract: An electrical-steel-sheet formed body is provided with an opening portion into which a permanent magnet is inserted, and an outer-peripheral hardened portion formed on the electrical-steel-sheet formed body at an outer periphery side thereof for the opening portion and having a higher hardness than a remaining area of the electrical-steel-sheet formed body. The electrical-steel-sheet formed body can be used as the rotor of the built-in permanent magnet type rotary electric machine, and the built-in permanent magnet type rotary electric machine can be obtained.
    Type: Grant
    Filed: April 23, 2003
    Date of Patent: May 10, 2005
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Munekatsu Shimada, Hideaki Ono, Tetsurou Tayu, Makoto Kano, Yu Owada, Naoshi Sakata, Mitsuo Uchiyama, Toshimitsu Matsuoka, Kimihiro Shibata, Shinichiro Kitada
  • Patent number: 6812608
    Abstract: Field magnets are attached to an inner periphery of a stator core, which defines a rotor through hole. The stator core has a plurality of recesses open to the rotor through hole. Each recess faces magnet end portions of the field magnets. The recess surface of the recess is away from the surface AC of the magnet end portion and set back toward an outer periphery of the stator core from a rear surface AD of the magnet end portion.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: November 2, 2004
    Assignee: Toshiba Tec Kabushiki Kaisha
    Inventors: Fumikiyo Nakazawa, Osamu Sakurai, Tsugiyoshi Ono
  • Patent number: 6777842
    Abstract: Permanent magnet machines including doubly salient machines having one or more permanent magnets located at least partly and preferably entirely within the stator teeth, thereby avoiding weakening of the stator structure while reducing acoustic noise. The magnets may be located in only a subset of the stator teeth, thereby lowering magnet material and manufacturing costs, and all such magnets may have north poles directed toward an interior of the machine, resulting in reduced cogging and negative torques with improved torque densities. The permanent magnets may also extend within the stator teeth on an angle or diagonal, thereby allowing use of magnets which are wider than the teeth themselves to produce greater flux. Further, a magnetizing device having a single coil may be used to simultaneously magnetize all the stator magnets with a common polarity.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: August 17, 2004
    Assignee: Emerson Electric Co.
    Inventor: Gary E. Horst
  • Patent number: 6731033
    Abstract: There is provided a motor-driven system which realizes an optimum driving mode for an electric automobile, a robot carrier car, a drum of a copying machine, etc., and a motor-driven system having a function as an optimum actuator for such driving.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: May 4, 2004
    Assignee: Japan Servo Co., Ltd.
    Inventor: Masafumi Sakamoto
  • Patent number: 6724114
    Abstract: Permanent magnet machines including doubly salient machines having one or more permanent magnets located at least partly and preferably entirely within the stator teeth, thereby avoiding weakening of the stator structure while reducing acoustic noise. The magnets may be located in only a subset of the stator teeth, thereby lowering magnet material and manufacturing costs, and all such magnets may have north poles directed toward an interior of the machine, resulting in reduced cogging and negative torques with improved torque densities. The permanent magnets may also extend within the stator teeth on an angle or diagonal, thereby allowing use of magnets which are wider than the teeth themselves to produce greater flux. Further, a magnetizing device having a single coil may be used to simultaneously magnetize all the stator magnets with a common polarity.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: April 20, 2004
    Assignee: Emerson Electric Co.
    Inventor: Gary E. Horst
  • Patent number: 6707209
    Abstract: A permanent magnet electric machine with reduced cogging torque includes a plurality of axial rotor sections that are defined on a radially outer surface of a rotor. The axial rotor sections include a set of permanent magnets that are in an unmagnetized state and that have opposite edges that are aligned with an axis of the rotor. The axial rotor sections are rotationally offset such that the edges of the permanent magnets create stair step interfaces. The n sets of permanent magnets are magnetized using a magnetizing fixture. The permanent magnets have a generally rectangular shape and are preferably arc magnets or breadloaf magnets. The conductors of the magnetizing fixture are aligned with the stair step interfaces. A magnetic field induced in the permanent magnets is substantially reduced along the stair step interfaces.
    Type: Grant
    Filed: May 9, 2001
    Date of Patent: March 16, 2004
    Assignee: Emerson Electric Co.
    Inventors: Alan D. Crapo, Todd A. Walls, Richard E. Hartsfield, Jr., Charles P. Ketterer, Ken De Luca
  • Publication number: 20030122439
    Abstract: Permanent magnet machines including doubly salient machines having one or more permanent magnets located at least partly and preferably entirely within the stator teeth, thereby avoiding weakening of the stator structure while reducing acoustic noise. The magnets may be located in only a subset of the stator teeth, thereby lowering magnet material and manufacturing costs, and all such magnets may have north poles directed toward an interior of the machine, resulting in reduced cogging and negative torques with improved torque densities. The permanent magnets may also extend within the stator teeth on an angle or diagonal, thereby allowing use of magnets which are wider than the teeth themselves to produce greater flux. Further, a magnetizing device having a single coil may be used to simultaneously magnetize all the stator magnets with a common polarity.
    Type: Application
    Filed: December 28, 2001
    Publication date: July 3, 2003
    Applicant: Emerson Electric Co.
    Inventor: Gary E. Horst