With A Stator Between A Rotating Flux Return Plate And Rotor Magnet Patents (Class 310/156.34)
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Patent number: 11063486Abstract: Each of the magnet coils is configured as a concentrated winding coil with an air core including an upper base part, a lower base part, and two leg parts. The upper base part of one of the magnet coils is housed in the air core region of a different one of the magnet coils which is adjacent to the one magnet coil at the side of the upper base part, and the upper base part and the leg parts of one of the magnet coils are aligned in a circular direction with corresponding ones of the upper base part and the leg parts of another different one of the magnet coils which is adjacent to the one magnet coil at the side of the lower base part, without overlapping corresponding ones of the upper base part and the leg parts of the another different magnet coil in a radial direction.Type: GrantFiled: January 16, 2018Date of Patent: July 13, 2021Inventor: Kesatoshi Takeuchi
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Patent number: 10658902Abstract: An axial brushless DC motor comprising a stator, a rotor including a magnet, a sleeve bushing extending through the stator and including a pair of opposed distal collars, a motor shaft extends through the sleeve bushing, and a pair of opposed bearings are seated in the respective pair of collars and mount the shaft and a rotor for rotation relative to the sleeve bushing and the stator. The bearings are adapted for thrust, radial support/self-alignment, and angular adjustment of the motor shaft. In one embodiment, a stator overmold member includes a central tube that defines the sleeve bushing and includes a stator shorting ring. In one embodiment, a metal pole piece is seated in a cup-shaped magnet with a rim and the magnetic flux travels through the rim of the magnet and through a magnetic flux sensor.Type: GrantFiled: November 30, 2018Date of Patent: May 19, 2020Assignee: CTS CorporationInventors: Yulanda Y H W King, David Kolberg, Douglas E. Cors, Scott Calkins, Eric Andrina, Kevin C. Wolschlager, William S. Stewart
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Patent number: 9935510Abstract: An axial-type rotary electric machine that improves a torque and an efficiency relative to a size of a rotor is provided. The axial-type rotary electric machine is provided with a stator having a stator core, and a rotor facing the stator along an axial direction of a rotation axis passing through the stator. The rotor includes a permanent magnet arranged so as to face the stator core in the axial direction of the rotation axis, a yoke arranged so as to face the stator core across the permanent magnet, and a support member supporting the yoke. The support member includes a protrusion protruding so as to face a side surface of the permanent magnet that is on the farther side to the rotation axis.Type: GrantFiled: January 22, 2014Date of Patent: April 3, 2018Assignee: Hitachi Industrial Equipment Systems Co., Ltd.Inventors: Hirooki Tokoi, Yuji Enomoto, Toshifumi Suzuki, Shuichi Takahashi, Kenichi Souma
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Patent number: 9893572Abstract: A mover and stator assembly of an electric machine includes at least one stator and at least one rotor. Each stator includes multiple magnetic components each including a first surface and a salient portion protruding from the first surface. The rotor includes multiple second magnetic components each including a second surface and a groove located on the second surface. The first surfaces face the second surfaces, and the width of each salient portion is less than that of each groove.Type: GrantFiled: December 31, 2013Date of Patent: February 13, 2018Assignee: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTEInventors: Cheng-Hsuan Lin, Han-Ping Yang, Wen-Yang Peng, Chau-Shin Jang
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Patent number: 9318928Abstract: A brushless motor includes a plate-shaped armature and a magnet facing either one of a top surface and a bottom surface of the armature. An inner peripheral surface of a base member and an outer peripheral surface of a bearing mechanism contact with each other or face each other in a diametrical direction with an adhesive therebetween in a first fixing part. Further, a rotor yoke and a hub protrusion contact with each other or face each other in a diametrical direction with an adhesive therebetween in a second fixing part. Then, a press-fitting or adhesion is carried out in the other of the first and the second fixing part.Type: GrantFiled: April 3, 2013Date of Patent: April 19, 2016Assignee: NIDEC CORPORATIONInventors: Toshikazu Himeno, Hongbing Du, Junichi Hashimoto, Kazuya Enokizono
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Publication number: 20150015108Abstract: According to one embodiment, there is provided an axial gap type permanent magnet electric rotating apparatus including a first and second rotor. All a magnetic-pole directions of a permanent magnets of the first and second rotor are the same. A portion between two permanent magnets along a circumferential direction of each rotor is made of a magnetic material having substantially the same size as that of the permanent magnet such that axial-direction surfaces are the same between the permanent magnets on two sides in the circumferential direction. Between the first rotor and the second rotor, a magnetic flux flows along an axial direction while making a loop and passes through an armature.Type: ApplicationFiled: July 7, 2014Publication date: January 15, 2015Applicant: KABUSHIKI KAISHA TOSHIBAInventors: Yutaka Hashiba, Norio Takahashi, Makoto Matsushita, Masanori Arata, Toshio Hirano, Takaaki Hirose
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Publication number: 20140354102Abstract: A motor comprises a stator assembly, a rotor assembly having a stator core, and a stator cup adjacent the stator core. The inside surface of the stator cup comprises a plurality of aligned regions and a plurality of pressure regions. Each of the plurality of aligned regions is axially aligned with a corresponding one of a plurality of fastener-engaging regions of the stator cup. Each of the plurality of pressure regions is spaced from each of the plurality of aligned regions. A plurality of fastening portions operatively engages the fastener-engaging regions and operatively engages the stator core in a manner urging the stator core and the stator cup toward one another. Urging of the stator core and the stator cup toward one another by the plurality of fastening portions causes the stator core to exert pressure on the plurality of pressure regions.Type: ApplicationFiled: May 29, 2013Publication date: December 4, 2014Inventor: Steven W. Post
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Patent number: 8797023Abstract: Provided is a coercive-force specifying apparatus capable of creating a demagnetization curve for each divisional area of a coercive-force distributed magnet without breaking the coercive-force distributed magnet and of specifying an average coercive force for each divisional area precisely. A coercive force specifying apparatus of the present invention includes: a yoke including an insertion space into which a coercive-force distributed magnet is to be inserted; a magnetizing coil; a search coil that detects a magnetization change when the magnetic field is applied to the coercive-force distributed magnet; and a tracer that creates a demagnetization curve on a basis of a voltage value generated due to the magnetization change. The end face is provided with two or more loop-shaped thread grooves bored therein, the search coil being provided in each thread groove.Type: GrantFiled: March 7, 2011Date of Patent: August 5, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Masafumi Suzuki, Tomonari Kogure, Mayumi Nakanishi
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Patent number: 8547086Abstract: There is provided a coercivity performance determination device for a coercivity distribution magnet that is capable of determining, in a short period of time, with precision, and at as low a testing cost as possible, whether or not each part of one coercivity distribution magnet has a coercivity that is equal to or greater than the required coercivity. A coercivity determining device of the present invention comprises: a substantially C-shaped magnetic body; excitation means that generates a magnetic flow in the magnetic body; and a flux meter that measures the residual magnetic flux of the coercivity distribution magnet. Protrusions are provided at corresponding positions on two opposing end faces of the magnetic body, and the coercivity distribution magnet is held between the two protrusions to form an annular magnetic circuit. An external magnetic field generation means is formed by magnetic regions caused by the protrusions and non-magnetic regions comprising the air in the periphery thereof.Type: GrantFiled: August 11, 2010Date of Patent: October 1, 2013Assignee: Toyota Jidosha Kabushiki KaishaInventors: Masafumi Suzuki, Mayumi Nakanishi
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Patent number: 8493062Abstract: According to the present invention, a method for determining coercivity of a coercivity distribution magnet, whereby coercivity of each portion in the coercivity distribution magnet can be determined with good accuracy without, for example, cutting the coercivity distribution magnet into pieces and thus quality assurance can be achieved with good accuracy, is provided.Type: GrantFiled: March 15, 2010Date of Patent: July 23, 2013Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tomonari Kogure, Mayumi Nakanishi
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Patent number: 8436507Abstract: An adjustable axial-flux disc motor, that is used in a flat space formed at a side or at the center of a wheel center for driving the wheel to rotate. The motor is activated to perform a rotation movement by the interactions of an electromagnetic field formed from the passing of an electric current through the armatures of its stator and a magnetic field resulting from the permanent magnet of its rotator. Moreover, there is a circular air gap sandwiched between the stator base and the rotator base, and the permanent magnet is further surrounded by coils. By adjusting the excitation current of the coils, the magnetic flux intensity can be modulated accordingly, and as the air gap magnetic flux is varied with the relative positioning of the stator and the rotator, the output characteristic of the motor will be varied accordingly.Type: GrantFiled: September 20, 2010Date of Patent: May 7, 2013Assignee: Industrial Technology Research InstituteInventors: Shih-Hsiang Chien, Yee-Pien Yang, Shih-Hsin Hsu
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Patent number: 8350433Abstract: It comprises stator including stator core having yoke and a plurality of teeth protruded from yoke, which is formed with slots between adjacent teeth, and rotor having rotor core and permanent magnet formed with a plurality of magnetic poles, which confronts tip ends of teeth via gaps, wherein rotor core is formed by rotor core materials circumferentially equally divided into the predetermined number of divisions, and the least common multiple being N for the number of slots and the number of magnetic poles and the least common multiple being M for the number of slots and the number of divisions, then N is equal to M.Type: GrantFiled: February 2, 2012Date of Patent: January 8, 2013Assignee: Panasonic CorporationInventors: Hu Li, Yuichi Yoshikawa, Hiroshi Murakami
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Publication number: 20120187787Abstract: A motor may include a motor housing; a rotor which is provided with a rotation shaft rotatably held with respect to the motor housing, a magnet held by the rotation shaft, and a back yoke facing the magnet on one side in a motor axial line direction; a stator board which is provided with a stator coil facing the magnet on an other side in the motor axial line direction; an auxiliary yoke mounting member which is provided with a tube part to which the rotation shaft fitted and fixed; and an auxiliary yoke which is provided in a portion of the auxiliary yoke mounting member whose diameter is enlarged from the tube part and which faces the stator board on the other side in the motor axial line direction.Type: ApplicationFiled: January 18, 2012Publication date: July 26, 2012Applicant: NIDEC SANKYO CORPORATIONInventor: Yutaka SAITO
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Patent number: 8134266Abstract: It comprises stator including stator core having yoke and a plurality of teeth protruded from yoke, which is formed with slots between adjacent teeth, and rotor having rotor core and permanent magnet formed with a plurality of magnetic poles, which confronts tip ends of teeth via gaps, wherein rotor core is formed by rotor core materials circumferentially equally divided into the predetermined number of divisions, and the least common multiple being N for the number of slots and the number of magnetic poles and the least common multiple being M for the number of slots and the number of divisions, then N is equal to M.Type: GrantFiled: April 3, 2008Date of Patent: March 13, 2012Assignee: Panasonic CorporationInventors: Hu Li, Yuichi Yoshikawa, Hiroshi Murakami
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Publication number: 20110101902Abstract: The brushless electric machine includes a first drive member (30U) having a plurality of permanent magnets (32U); a second drive member (10) having a plurality of electromagnetic coils and capable of movement relative to the first drive member (30U); and a third drive member (30L) disposed at the opposite side from the first drive member (30U) with the second drive member (10) therebetween. The second drive member (10) has magnetic sensors (40A, 40B) for detecting the relative position of the first and second drive members. The third drive member (30L) has at locations facing the permanent magnets of the first drive member (30U) a plurality of magnetic field strengthening members (32L) for strengthening the magnetic field at the location of the second drive member (10) in conjunction with the permanent magnets.Type: ApplicationFiled: January 11, 2011Publication date: May 5, 2011Applicant: SEIKO EPSON CORPORATIONInventors: Kesatoshi TAKEUCHI, Mamoru SUGIMOTO, Yojiro OKAKURA
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Patent number: 7923878Abstract: An axial gap coreless motor includes a stator including a stator yoke having a surface and being composed of a plurality of laminated layers of silicon steel sheets secured together, a wiring substrate having a surface and being disposed on the stator yoke surface, and a plurality of coreless coils annularly disposed on the wiring substrate surface; and a rotor including a rotor magnet having a plurality of circumferentially arranged magnetic poles, wherein the rotor is rotated relative to the stator such that the rotor magnet axially confronts the coreless coil over an air gap.Type: GrantFiled: October 12, 2007Date of Patent: April 12, 2011Assignee: Kabushiki Kaisha ToshibaInventors: Minoru Awazu, Katsuya Seko
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Patent number: 7902707Abstract: An anisotropic permanent magnet motor includes a stator and a rotor opposed to teeth of the stator with a gap therebetween, and the rotor includes an anisotropic permanent magnet disposed on a surface of a rotor yoke. The anisotropic permanent magnet has an orientation direction set in a direction normal to the outer-peripheral surface in a range of both ?r°/2 from a magnetic pole center and continuously inclined toward a magnetic pole end with respect to a direction normal to the outer-peripheral surface.Type: GrantFiled: November 12, 2008Date of Patent: March 8, 2011Assignee: Panasonic CorporationInventors: Kiyomi Kawamura, Fumitoshi Yamashita, Hiroshi Murakami
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Publication number: 20100207478Abstract: A motor or generator having a rotor comprising an outer peripheral ring and having round bar permanent magnets with an axial length smaller than a diameter of the magnets embedded into the ring. The stator surrounding the motor and the stator comprising a stationary ring having a substantially flat sheet ring configuration including electrical conductors therein. The rotor comprises a flux-transfer ring rotating substantially as a unit with the outer peripheral ring. The flux transfer ring being substantially flat and facing the flat sheet ring.Type: ApplicationFiled: February 8, 2010Publication date: August 19, 2010Applicant: D-STAR ENGINEERING CORPORATIONInventor: Sudarshan Paul Dev
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Patent number: 7531932Abstract: A small power generating system includes a turbine driven by a fluid, a small high-speed rotation power generator including a permanent magnet rotor having a permanent magnet and rotated together with the turbine and a plurality of stator coils each of which is comprised of a coreless coil, the rotor being rotated such that voltage is induced on the stator coils, whereby power is generated by the power generator, and a back yoke disposed at one of two opposed sides of the stator coils which is opposed to the other side thereof further confronting the permanent magnet of the rotor, the back yoke being made of a magnetic material with a predetermined electrical resistance.Type: GrantFiled: September 8, 2006Date of Patent: May 12, 2009Assignee: Kabushiki Kaisha ToshibaInventors: Tetsuya Ito, Kyouichi Okada, Tatsuro Uchida
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Patent number: 7514833Abstract: An electric machine (10) has a disk-shaped rotor (24) disposed in an operating space between two opposing stator assemblies (11, 12) to provide two axial air gaps (15, 16). The rotor (24) has a hub (28) and an outer ring (26) of non-magnetic material and is further provided with a plurality of permanent magnetic elements (25) for coupling flux that is induced by the magnetic field of the stator assemblies (11, 12). The permanent magnetic elements (25) are spaced apart and reluctance poles (27) are positioned in spaces between the magnetic elements (25) to couple additional flux induced by the magnetic field of the stator assemblies (11, 12). Various constructions and shapes (40-45) for the PM magnetic elements (25) are disclosed, and including PM covers (60) of ferromagnetic material for enhancing q-axis flux in the air gaps (15, 16) and for reducing harmonics where toothed stators are used. Methods of providing increased torque using the the various rotor constructions are also disclosed.Type: GrantFiled: September 16, 2005Date of Patent: April 7, 2009Assignee: UT-Battelle LLCInventors: John S. Hsu, John W. McKeever
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Publication number: 20080024034Abstract: A coreless and brushless direct-current motor includes an armature coil wound without core and formed in the shape of a saddle; an outside rotor magnet formed by a permanent magnet, the outside rotor magnet being provided at an outside of the armature coil in the shape of a cylinder so as to face the armature coil, the outside rotor magnet being rotated by the magnetic field; an inside rotor magnet formed by a permanent magnet, the inside rotor magnet being provided in the shape of a cylinder at an inside of the armature coil so that the inside rotor magnet has a pole opposite to the outside rotor magnet and a rotational shaft is independently provided; an output shaft connected to the inside rotor magnet; and a sealing part of a barrier structure which sealing part partitions the armature coil and the outside rotor magnet to an outside of the inside rotor magnet and seals the armature coil and the outside rotor magnet.Type: ApplicationFiled: September 28, 2006Publication date: January 31, 2008Applicant: SUMITOMO HEAVY INDUSTRIES, LTD.Inventors: Tatsuo Koizumi, Tomohiro Koyama, Teruo Takahashi, Makoto Ishikawa
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Publication number: 20070284953Abstract: A rotor assembly for an electric motor is constructed by adding bars made out of a conducting material such as copper, to spaces between the teeth of a stack of discs, inserting bars referred to as “slugs”, also made out of a conducting material such as copper, in the spaces between the bars on either side of the stack of discs, radially compressing the bars and discs, one or both of which are plated or otherwise coated with a braising material, and then heating the rotor to allow the bars to be braised to the slugs.Type: ApplicationFiled: June 13, 2006Publication date: December 13, 2007Inventors: David Lyons, Jeffrey B. Straubel, Erik Shahoian, Rudy Garriga
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Patent number: 7291945Abstract: A rotor, which is rotatable about a rotor shaft, comprises N poles and S poles alternately disposed in the circumferential direction, and rotor-side neutral poles disposed adjacent to the N poles and the S poles along the axial direction of the rotor, being magnetically connected to their back yoke. A stator comprises two modules which are adjacently disposed in the axial direction of the rotor. Each of these two modules comprises a winding wound, in a loop shape, around the rotor shaft, stator-side neutral poles disposed at positions opposed to the rotor-side neutral poles, stator poles each of which is disposed at a position opposed to either the N pole or the S pole, and a back yoke which connects the stator-side neutral poles and the stator poles to surround the winding.Type: GrantFiled: July 8, 2005Date of Patent: November 6, 2007Assignee: Denso CorporationInventor: Masayuki Nashiki
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Patent number: 7239058Abstract: A rotor-stator structure for electrodynamic machinery is disclosed to, among other things, minimize magnetic flux path lengths and to eliminate back-iron for increasing torque and/or efficiency per unit size (or unit weight) and for reducing manufacturing costs. In one embodiment, an exemplary rotor-stator structure can comprise a shaft defining an axis of rotation, and a rotor on which at least two substantially conical magnets are mounted on the shaft. The magnets include conical magnetic surfaces facing each other and confronting air gaps. In some embodiments, substantially straight field pole members can be arranged coaxially and have flux interaction surfaces formed at both ends of those field poles. Those surfaces are located adjacent to the confronting conical magnetic surfaces to define functioning air gaps. Current in coils wound on the field poles provide selectable magnetic fields that interact with magnet flux in flux interaction regions to provide torque to the shaft.Type: GrantFiled: March 2, 2006Date of Patent: July 3, 2007Assignee: NovaTorque, Inc.Inventors: John Patrick Petro, Ken George Wasson
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Patent number: 7157829Abstract: The present invention is related to a permanent magnet electrical generator/motor comprising a stator, a rotor, a rotational axis and an air gap between stator and rotor so that the magnetic flux across said air gap is essentially oriented along said rotational axis, said rotor preferably comprising a plurality of permanent magnets to form rotor poles, said generator/motor being characterised in that said stator comprises a disc (1), and a plurality of magnetic cores (2), said cores (2) being attached to said disc (1) by attachment means, said cores comprising coils (6) wound round the legs of said cores. Furthermore, said machine comprises means for distributing the flux across the air gap between rotor and stator. Preferably, this takes on the form of flux distribution plates (28,29), placed between rotor and stator.Type: GrantFiled: October 18, 2002Date of Patent: January 2, 2007Assignee: VLAAMSE Instelling Voor Technologisch Onderzoek (V.I.T.O)Inventors: Paul Van Tichelen, Eef Peeters
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Patent number: 6873085Abstract: A brushless motor with a rotor having a magnet and a magnetic return, the magnet and magnetic return being arranged to form a gap therebetween, and a stator having a coil disposed in the gap.Type: GrantFiled: April 18, 2002Date of Patent: March 29, 2005Assignee: G & G Technology, Inc.Inventors: Gregory S. Graham, Gerald W. Yankie
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Patent number: 6864613Abstract: An inductive coil for an electromotive device includes a pair of concentric conductive sheet metal winding portions each comprising a plurality of axially extending conductive bands each being separated from an adjacent conductive band by a space, each of the conductive bands of one of the winding portions being coupled to one of the conductive bands of the other winding portion, the winding portions being encapsulated in a material that extends through at least one of the spaces from an exterior portion of the induction coil to an interior portion of the induction coil.Type: GrantFiled: March 29, 2000Date of Patent: March 8, 2005Assignee: G & G Technology, Inc.Inventors: Gregory Graham, Gerry Yankie
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Patent number: 6774512Abstract: A claw-pole permanent-magnet stepping motor includes a pair of cases containing two or more inductors in symmetrical arrangement with multiple claw poles. The case unit has an oval shape having thin flat side walls or thin stepped side walls and connecting thick arcuate surfaces operating to resist external flux leakage from the motor and eliminating magnetic circuit obstructions. The cases, side walls, and inductors allow the motor to have a width to length ratio from about one to one to about one to two thus allowing a reduction in size and a low profile design while retaining available output torque.Type: GrantFiled: July 13, 2001Date of Patent: August 10, 2004Assignee: Nidec Copel CorporationInventors: Masaaki Takagi, Toshio Sadamitsu, Katumi Saitou
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Patent number: 6509663Abstract: A stepping motor comprises a stator (3) with at least two magnetic circuits and a rotor (2) that is rotatably mounted on the stator through a single ball bearing having four contact points. The rotor comprises a mutipolar magnet (5) essentially in the form of a disc having a central opening (6). One rotor portion (7) is fixed at one radially external portion of the magnet (5), while one radially internal portion of the magnet is arranged within the air gap of said magnetic circuits.Type: GrantFiled: May 2, 2001Date of Patent: January 21, 2003Assignee: API PortescapInventor: Magdi Laoun
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Patent number: 6455969Abstract: A single-stator-double-rotor rotating motor has one upper-layer rotor, one intermediate-layer armature and one lower-layer rotor. The upper-layer rotor and lower-layer rotor are embedded with the same number of magnets to form a magneto type magnetic pole, stator electrodes of the same number as the number of magnets are disposed on the intermediate-layer armature to form an electro type magnetic pole. A skew symmetry exists between an upper-layer rotor and a corresponding lower-layer rotor, and the upper-layer rotor and the lower-layer rotor are rotated in opposite directions by commutation of the current flowing through exciting coils of the stator electrodes every T/N of time, wherein T is a rotation period of the upper-layer rotor, and N is the number of the magnets.Type: GrantFiled: December 29, 2000Date of Patent: September 24, 2002Assignee: Chung-Shan Institute of Science & TechnologyInventor: Ping-Ho Chen