Laminated Pole Shoes With Multiple Pole Pairs Patents (Class 310/156.51)
  • Patent number: 11342803
    Abstract: An electric machine including a rotor shaft having an inner shaft core with a first composition and an outer shaft portion surrounding at least some of the inner shaft core. The outer shaft portion is fabricated from a material having a different composition than the inner shaft core. For example, the inner shaft core could be fabricated from a material having high thermal conductivity, such as copper, while the outer shaft portion is fabricated from a material with lesser thermal conductivity, but greater strength, for example steel. The two-material shaft with a highly thermally conductive core serves to conduct heat from the interior of the electric machine to the housing, or to an exterior apparatus or structure.
    Type: Grant
    Filed: June 2, 2021
    Date of Patent: May 24, 2022
    Assignee: Zero E Technologies, LLC
    Inventors: Thomas H. Hopkins, Felipe J. Castillo, Scott T. Graham, Keith W. Klontz
  • Patent number: 11056942
    Abstract: An electric machine rotor including a shaft, a rotor back assembly surrounding a portion of the shaft, and a plurality of permanent magnets distributed at equal radial distance from the shaft around the rotor back assembly. The electric machine rotor also includes a gap between two adjacent permanent magnets and a thermally conductive material filing the gap. The thermally conductive material is in contact with the rotor back assembly between the two adjacent permanent magnets. The electric machine rotor also includes a heat transfer structure in thermal communication with the thermally conductive material, extending beyond an outer surface of the thermally conductive material to transfer heat away from the electric machine rotor.
    Type: Grant
    Filed: October 28, 2020
    Date of Patent: July 6, 2021
    Assignee: Zero E. Technologies, LLC
    Inventors: Thomas H. Hopkins, Felipe J. Castillo, Scott T. Graham, Keith W. Klontz
  • Patent number: 10608504
    Abstract: A rotary electric machine including a stator and a rotor. The stator includes a stator core and an armature winding. The rotor includes a rotor core and a plurality of permanent magnets. The rotor core is disposed on the periphery of a shaft such that a magnetic gap is formed between the rotor core and the stator. The plurality of permanent magnets project in a rotary axis direction from an end face of the rotor core. The rotary electric machine further includes a plurality of magnet holding portions provided respectively on parts of the plurality of permanent magnets that project from the end face of the rotor core. Spaces are provided between the plurality of magnet holding portions.
    Type: Grant
    Filed: January 8, 2016
    Date of Patent: March 31, 2020
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Koji Kise, Yu Hirotani
  • Patent number: 10355537
    Abstract: A core lamination includes a first region defined by a ferromagnetic electrical steel substrate having a predefined magnetic permeability and a second region having a lower magnetic permeability than the first region, the second region defined by the substrate selectively overcoated with at least one non-ferrous element from Period 2-5, or a combination thereof.
    Type: Grant
    Filed: March 27, 2017
    Date of Patent: July 16, 2019
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Leyi Zhu, Feng Liang, Michael W. Degner
  • Patent number: 9425659
    Abstract: A rotor for an electric motor. A rotor for an electric motor has a main rotor body which includes radial support surfaces. In addition, the rotor has permanent magnet bodies which are arranged radially externally on the radial support surfaces. Associated with each permanent magnet body is a sheet metal holder which at least partially covers the respective permanent magnet body on the side thereof remote from the support surface and which is designed and arranged such that it secures this permanent magnet body in the radial direction.
    Type: Grant
    Filed: October 13, 2011
    Date of Patent: August 23, 2016
    Assignee: Continental Automotive GmbH
    Inventor: Lothar Schröder
  • Patent number: 8884491
    Abstract: In a multi-gap electric rotating machine, a stator core has a radially outer portion, a radially inner portion and a connecting portion. The radially outer portion is located radially outside of a rotor core with a radially outer magnetic gap formed therebetween. The radially inner portion is located radially inside of the rotor core with a radially inner magnetic gap formed therebetween. The connecting portion radially extends to connect the radially outer and inner portions and is located on one axial side of the rotor core with an axial magnetic gap formed therebetween. A stator coil is formed of electric wires mounted on the stator core. Each of the electric wires has radially-outer in-slot portions, radially-inner in-slot portions and radially-intermediate in-slot portions, which are respectively received in slots of the radially outer portion, slots of the radially inner portion and slots of the connecting portion of the stator core.
    Type: Grant
    Filed: October 4, 2011
    Date of Patent: November 11, 2014
    Assignee: Denso Corporation
    Inventor: Shin Kusase
  • Publication number: 20140232231
    Abstract: A rotor of an interior permanent magnet motor includes a rotor core; permanent magnet insertion holes formed in an outer circumferential portion of the rotor core along a circumferential direction; a permanent-magnet end-portion air gap formed in each of both end portions of each permanent magnet insertion hole; a permanent magnet inserted in each permanent magnet insertion hole; and slits formed in an outer circumferential core portion on an outer side in a radial direction with respect to each permanent magnet insertion hole, wherein a width of a core present between the permanent-magnet end-portion air gap and the slit and a width of a core present between the slits are such that a width of a core gradually increases as the core is closer to a magnet pole center from the interpolar line.
    Type: Application
    Filed: October 24, 2011
    Publication date: August 21, 2014
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Koji Yabe, Kazuhiko Baba
  • Publication number: 20120267976
    Abstract: The invention relates to a brushless direct-current motor (1), comprising a stator (2), a rotor cup (30) that revolves around the stator (2) and has a plurality of permanent-magnet poles (N, S), and a detent torque plate (4) that is connected to the stator (2) and has several pole shoes (41) for generating a detent torque that brings the revolving rotor cup (30) into a detent position. The pole shoes (41) are each arranged in the detent position between two adjacent poles (N, S) of the revolving rotor cup (30) to form a magnetic short circuit. The detent torque plate (4) is arranged substantially outside of the magnetic rotating field produced by the stator (2) during operation, whereby the production of the detet torque is decoupled from the electrical behavior of the brushless direct-current motor (1) and the power of the brushless direct-current motor (1) is not substantially influenced by the presence of the detent torque plate (4).
    Type: Application
    Filed: May 27, 2010
    Publication date: October 25, 2012
    Applicant: BELIMO HOLDING AG
    Inventors: Roman Furrer, Daho Taghezout
  • Patent number: 8198776
    Abstract: A current-energized synchronous motor (1) suitable in particular for vehicle drives. It includes a stator (2) and a rotor (3) carrying the energizer winding (7). The rotor (3) has at least two rotor poles (4) with one energizer winding (7) each. The rotor includes at least one selective magnetic flux barrier, in particular in the form of a radial slot (8) along the main axis (4A) of the rotor pole (4). This flux barrier is provided in each rotor pole (4) for increasing the reluctance moment of the current-energized synchronous motor (1).
    Type: Grant
    Filed: August 28, 2008
    Date of Patent: June 12, 2012
    Assignee: BRUSA Elektronik AG
    Inventors: Arno Mathoy, Verena Mathoy, legal representative, Anna Mathoy, legal representative, Eva Mathoy, legal representative
  • Publication number: 20120133233
    Abstract: An arrangement for attaching a permanent magnet to the rotor of an electrical machine and such a rotor are provided. The rotor is assembled of sheets and includes at least two magnetic poles and a magnetic core. Permanent magnets are installable on a surface of the magnetic core, and a pole piece assembled of sheets is installable on a side of the permanent magnet that faces an air gap. At least one channel passing through the pole piece is built in the pole piece and magnetic core. A tightening strip is installable in the channel. The tightening strip is attachable to the pole piece using locking parts, and an end of the tightening strip facing the magnetic core includes fixing parts for attaching the tightening strip to the magnetic core.
    Type: Application
    Filed: November 28, 2011
    Publication date: May 31, 2012
    Applicant: ABB OY
    Inventors: Ari VARTIAINEN, Petri Mäki-Ontto, Pekka Kanninen
  • Patent number: 7932658
    Abstract: An electric machine includes a stator, and a rotor positioned adjacent the stator and configured to rotate with respect to the stator. The rotor includes a plurality of laminations having an outside diameter and stacked in a stackwise direction. Each lamination includes a plurality of non-linear slots positioned inward of the outside diameter. Each non-linear slot includes an inner portion spaced a first distance from the outside diameter and two end portions disposed a second distance from the outside diameter. The second distance is smaller than the first distance. The rotor also includes a plurality of permanent magnets. Each magnet is disposed in one of the non-linear slots.
    Type: Grant
    Filed: March 17, 2008
    Date of Patent: April 26, 2011
    Assignee: A.O. Smith Corporation
    Inventor: Dan M. Ionel
  • Patent number: 7876012
    Abstract: A dynamoelectric machine comprising a stator having a plurality of slots and teeth, armature windings wound around the teeth, and a rotor disposed inside the stator, wherein an alloy member is disposed in the inner periphery of the stator and the magnetic compensator has its surface or inside thereof a high resistance layer.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: January 25, 2011
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Noriaki Hino
  • Publication number: 20100277017
    Abstract: An internal permanent magnet (IPM) machine is provided. The IPM machine includes a stator assembly and a stator core. The stator core also includes multiple stator teeth. The stator assembly is further configured with stator windings to generate a stator magnetic field when excited with alternating currents and extends along a longitudinal axis with an inner surface defining a cavity. The IPM machine also includes a rotor assembly and a rotor core. The rotor core is disposed inside the includes a shaft. The shaft further includes multiple protrusions alternately arranged relative to multiple bottom structures provided on the shaft. The rotor assembly also includes multiple stacks of laminations disposed on the protrusions and dovetailed circumferentially around the shaft. The rotor assembly further includes multiple pair of permanent magnets for generating a magnetic field, which magnetic field interacts with the stator magnetic field to produce a torque.
    Type: Application
    Filed: April 30, 2009
    Publication date: November 4, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: James Pellegrino Alexander, Ayman Mohamed Fawzi EL-Refaie, Murtuza Lokhandwalla, Manoj Ramprasad Shah, Jeremy Daniel VanDam
  • Publication number: 20100277028
    Abstract: An internal permanent magnet (IPM) machine is provided. The IPM machine includes a stator assembly and a stator core. The stator core also includes multiple stator teeth. The stator assembly is further configured with stator windings to generate a magnetic field when excited with alternating currents and extends along a longitudinal axis with an inner surface defining a cavity. The IPM machine also includes a rotor assembly and a rotor core. The rotor core is disposed inside the cavity and configured to rotate about the longitudinal axis. The rotor assembly further includes a shaft. The shaft further includes multiple protrusions alternately arranged relative to multiple bottom structures provided on the shaft. The rotor assembly also includes multiple stacks of laminations disposed on the protrusions and dovetailed circumferentially around the shaft.
    Type: Application
    Filed: April 30, 2009
    Publication date: November 4, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: James Pellegrino Alexander, Ayman Mohamed Fawzi EL-Refaie, Murtuza Lokhandwalla, Manoj Ramprasad Shah, Jeremy Daniel VanDam
  • Publication number: 20100127584
    Abstract: Permanent magnets are mounted within an electrical machine in a pitched saw-tooth pattern around the rotor shaft. This focused flux configuration provides for improved magnet mounting strength without resort to bonding or taping; provides improved rotor and stator cooling by access to the axial generator air flow; and provides for a simpler and more easily manufactured design. A laminated version of this basic structure provides for reduced surface losses and self-heating.
    Type: Application
    Filed: July 24, 2008
    Publication date: May 27, 2010
    Inventor: Carlos Gottfried
  • Patent number: 7573168
    Abstract: A pole assembly for a rotor, the pole assembly includes a permanent magnet pole including at least one permanent magnet block, a plurality of laminations including a pole cap mechanically coupled to the pole, and a plurality of laminations including a base plate mechanically coupled to the pole.
    Type: Grant
    Filed: October 24, 2005
    Date of Patent: August 11, 2009
    Assignee: General Electric Company
    Inventors: Ralph James Carl, Jr., Bharat Sampathkumaran Bagepalli, Patrick Lee Jansen, Richard Nils Dawson, Ronghai Qu, Mikhail Avramovich Avanesov
  • Publication number: 20090121572
    Abstract: An electric machinery provided with a PM magnetic pole sandwiched by a permeable polar face and a magnetic circuit from an individual magnetic pole provides an innovative design of having disposed the PM magnetic pole sandwiched between the permeable polar face and the magnetic circuit from the individual magnetic pole to prevent PM magnetic pole from falling off and avoid PM magnetic pole magnetic force from being weakened by inverse excitation during the operation.
    Type: Application
    Filed: November 5, 2008
    Publication date: May 14, 2009
    Inventor: Tai-Her Yang
  • Patent number: 7116028
    Abstract: A motor which has an improved energy efficiency, is excellent in practical use and has a generator function at the same time. The motor is provided with a basic factor 15 having working surfaces 55a and 55c on both sides thereof, respectively, and movable members 57 made of a magnetic material and arranged opposite to the working surfaces, respectively. Further, the basic factor 15 is provided with an electromagnet element 17 and permanent magnets 19 arranged on both sides thereof through contact surfaces, respectively, and the working surfaces and the contact surfaces are held opposite to each other through the permanent magnets 19, respectively.
    Type: Grant
    Filed: November 7, 2002
    Date of Patent: October 3, 2006
    Inventor: Sanshiro Ogino
  • Patent number: 6967420
    Abstract: An electrical rotating machine having a rotor comprising a shaft made from non-magnetic material, a plurality of pole pieces made from magnetic material and surrounding the shaft, with permanent magnets fixed in receivers by wedges cooperating with the pole pieces to block radially outward movement of the magnets.
    Type: Grant
    Filed: April 28, 2003
    Date of Patent: November 22, 2005
    Assignee: Conception et Developpement Michelin S.A.
    Inventors: Daniel Laurent, Giancarlo Pegoraro
  • Patent number: 6664688
    Abstract: To provide a rotor for a motor capable of effecting improved torque variation due to improvement in the induced voltage waveform and of effecting improved magnet torque in a permanent magnet type synchronous motor utilizing reluctance torque. A rotor 11 comprises a core 12 made of a ferromagnetic material, a given member of permanent magnets 14 are mounted in the outer surface of the core 12 circumferentially at equal intervals, and arrangement of the permanent magnets 14 is such that polarities N, S of the permanent magnets on the sides facing a stator are disposed alternately. Also, in the core 12 between the center axis of the core and the permanent magnets 14 are embedded arc-shaped permanent magnets 16 corresponding to the permanent magnets 14, respectively, and arrangement of the permanent magnets 14 is the same as that of the corresponding permanent magnets 16.
    Type: Grant
    Filed: August 9, 2002
    Date of Patent: December 16, 2003
    Assignee: Yamaha Hatsudoki Kabushiki Kaisha
    Inventors: Shinya Naito, Haruyoshi Hino
  • Patent number: 6437474
    Abstract: A rotor for a synchronous motor includes two end plates and a number of laminated core members engaged on a shaft and secured together with a single fastener. The laminated core members have a number of radially arranged apertures for receiving a number of permanent magnets. One of the end plates has a number of inner ribs engaged into the apertures of the laminated core members and the other end plate has a number of inner cavities for receiving one ends of the permanent magnets such that the elements may be quickly secured together with the single fastener.
    Type: Grant
    Filed: April 11, 2000
    Date of Patent: August 20, 2002
    Inventor: Ming Tsong Chu
  • Patent number: 6369479
    Abstract: A hybrid-type magnet includes an electromagnet having a U-shaped core made of a magnetic material. The core includes a core body having outer ends and a pair of opposing arms extending upwardly from the outer ends of the core body, wherein each opposing arm includes an upper end having an end surface. An excitation coil is wound on the core. The hybrid-type magnet also includes a bar-like engagement member including a permanent magnet having a direction of magnetization, the permanent magnet being disposed between magnetic members. The magnetic members are closely joined to the respective end surfaces of the arms, the permanent magnet being positioned between the arms of the core, whereby the end surfaces of the opposing arms extend in a direction substantially parallel to the direction of magnetization of the permanent magnet.
    Type: Grant
    Filed: January 26, 1999
    Date of Patent: April 9, 2002
    Assignee: Genesis Co., Ltd.
    Inventors: Yasuzumi Ochiai, Yoshitake Nishi, Kazuya Oguri, Sanshiro Ogino, Hiroyuki Makabe