Additional Support For Magnet Patents (Class 310/156.72)
  • Patent number: 10742079
    Abstract: Magnets are disposed between adjacent first claw portions and second claw portions so as to protrude toward a second end in an axial direction from tips of the first claw portions and so as to protrude toward a first end in the axial direction from tips of the second claw portions, magnet holding members include a base portion that covers a radially outer surface of the magnets, and the base portion includes a high magnetic resistance portion that is disposed in a direction that is perpendicular to a direction from the first claw portions toward the second claw portions and parallel to the radially outer surface of the magnets so as to cross a magnetic path from the first claw portions toward the second claw portions in a region between the adjacent first claw portions and second claw portions.
    Type: Grant
    Filed: April 12, 2017
    Date of Patent: August 11, 2020
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Norihiro Watanabe, Hideaki Arita, Taiga Komatsu, Tomoya Uchimura, Toru Ogawa
  • Patent number: 9608483
    Abstract: An electrical machine has a stator-rotor configuration in which the rotor has at least two poles. The poles are configured to rotate in an angle and to electromagnetically interact with one or more teeth that is a part of a stator adjoined in a fixed position to the electrical machine. The configuration forms a gap in the lateral direction between the poles and the teeth. At least one of the poles is formed of a permanent magnet material and a magnetic flux intensifier is arranged relative to at least one of the poles and one of the teeth. The magnetic flux intensifier is configured to concentrate the magnetic field lines between a pole and the teeth.
    Type: Grant
    Filed: August 16, 2013
    Date of Patent: March 28, 2017
    Assignee: Envision Energy (Denmark) ApS
    Inventor: Peter Rasmussen
  • Patent number: 9018816
    Abstract: A rotor includes first and second rotor cores, a field magnet, interpole magnets and holding members. The first and second rotor cores each have claw-like magnetic poles arranged in the circumferential direction in an outer periphery of a core base at even intervals and formed to protrude radially outward. The field magnet is placed between the core bases in the axial direction of the rotor and magnetized in the axial direction to cause the magnetic poles of the first and second rotor cores to function as first and second magnetic poles, respectively. The interpole magnets are each arranged between a circumferentially adjacent pair of the magnetic poles and magnetized in the circumferential direction so as to have the same polarity as the magnetic poles, which are opposed thereto in the circumferential direction. The holding members hold the interpole magnets to restrict radially outward movement of the interpole magnets.
    Type: Grant
    Filed: June 13, 2012
    Date of Patent: April 28, 2015
    Assignee: ASMO Co., Ltd.
    Inventors: Yoji Yamada, Chie Morita, Yuu Mizoguchi
  • Patent number: 8810101
    Abstract: An AC alternator for a vehicle has a rotor having a pair of pole cores, and a stator. A plurality of claw magnetic pole parts are formed in the pole cores. A permanent magnet is placed between a pair of the claw magnetic pole parts so as to prevent leakage of magnetic flux through the area between the adjacent claw magnetic pole parts. The stator and the rotor are placed in the AC alternator so that the stator faces the rotor at a spacing of predetermined intervals. Flanges are formed at both sides of each of the claw magnetic pole parts. The presence of the flanges fixes the permanent magnets to the pole cores, and prevents them from moving toward the outer radius direction measured from the rotary shaft of the rotor. In particular, the thickness of each of the flange parts is increased from the front end part to the bottom part thereof.
    Type: Grant
    Filed: July 21, 2009
    Date of Patent: August 19, 2014
    Assignee: Denso Corporation
    Inventor: Koji Kondo
  • Patent number: 8692431
    Abstract: A permanent magnet rotor including a shaft, a rotor core fixed to the shaft, a magnet disposed around the core, and a linker fixed relative to the shaft and located at one end of the core. An elastic clamping structure is arranged between the linker and the magnet such that rotational torque of the magnet is transferred to the shaft via the linker.
    Type: Grant
    Filed: May 12, 2010
    Date of Patent: April 8, 2014
    Assignee: Johnson Electric S.A.
    Inventors: James Ching Sik Lau, Jun Yang, Wan Mei He
  • Patent number: 8593029
    Abstract: Provided is a Lundell type rotating machine with high efficiency and high output, which has a rigid and magnetically advantageous magnet retention structure. A rotor iron core includes laminated magnetic-pole members mechanically and magnetically coupled to two laminated magnetic end plates, which extend in an axial direction so as to be brought into meshing engagement with each other to constitute a Lundell type rotor iron core, and permanent magnets provided between the magnetic-pole members. The magnetic-pole members are retained in predetermined positions between the magnetic end plates by dovetail grooves of a non-magnetic retention body over substantially the entire lengths. The permanent magnets are held in direct contact with the magnetic-pole members so as to be interposed therebetween. Thus, the magnet retention structure which is mechanically rigid and magnetically highly efficient even when increased in size can be obtained.
    Type: Grant
    Filed: September 16, 2010
    Date of Patent: November 26, 2013
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masaya Inoue, Yoichi Kuroda, Masao Morita, Moriyuki Hazeyama
  • Patent number: 8446064
    Abstract: A rotor (24) for a rotary electric machine (20), mainly for the automotive industry, has a front polar wheel (46N) and a rear polar wheel (46S). Each polar wheel (46N, 46S) includes claws (52) extending axially towards the other polar wheel (46N, 46S). Each claw (52) of the polar wheel (46N, 46S) is circumferentially interleaved between two claws (52) of the other polar wheel (46N, 46S). At least two interpolar gaps (62) are provided between the side faces (60) opposite two consecutive claws (52), and at least two members (68) defining a magnetic barrier are provided in two interpolar gaps (62) associated on either side of a predetermined claw (52D). The front longitudinal ends (72) of the two members (68) are connected by a connector (82) in order to define an open chain (80).
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: May 21, 2013
    Assignee: Valeo Equipments Electriques Moteur
    Inventors: Alexandre Pfleger, Olivier Gas
  • Patent number: 8368274
    Abstract: Dynamoelectric machine having holding grooves recessed into yoke portions with openings on respective facing portions of inner wall surfaces of trough portions, at axially inner ends of the yoke portions, having axial groove directions, and an end surface in a groove length direction constitutes a stopping surface. Magnet material holders are disposed spanning the trough portions radially inside inner circumferential surfaces near tip ends of claw-shaped magnetic pole portions, fitted from axially inside into each holding groove, are recessed to face each other on the trough portions restricting circumferential and radial motion by inner wall surfaces of the holding grooves and axially outward movement restricted by the stopping surface.
    Type: Grant
    Filed: November 10, 2008
    Date of Patent: February 5, 2013
    Assignee: Mitsubishi Electric Corporation
    Inventors: Toshiyuki Yoshizawa, Masaya Inoue, Ryuichi Shimomura, Takuma Wada, Kanji Shinkawa, Masao Morita, Yoshiharu Hayashi, Kazuya Nakamachi, Kazunori Tanaka
  • Patent number: 8324780
    Abstract: An automotive dynamoelectric machine that achieves disposing of permanent magnets and thickening of field coil wire by disposing trough portions on yoke portions and disposing magnet holders that hold the permanent magnets so as to span the trough portions to ensure outlet space for field coil lead wires. In the dynamoelectric machine, trough portions are formed on respective portions of yoke portions between circumferentially adjacent claw-shaped magnetic pole portions, a magnet holder is disposed so as to span over a trough portion, and a permanent magnet is held by the magnet holder. A lead wire is led out of a rotor from a field coil so as to pass through a space that is bounded by the trough portion and the magnet holder.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: December 4, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masaya Inoue, Masao Morita, Kanji Shinkawa, Toshiyuki Yoshizawa, Moriyuki Hazeyama, Hirokazu Akai, Kazunori Tanaka, Shinji Nishimura, Hiroyuki Akita, Ryuichi Shimomura
  • Patent number: 8310122
    Abstract: A rotating machine has a stator and a permanent magnet rotor that is more easily made, lower cost, and lighter by virtue of a plurality of permanent magnet assemblies mounted on a rotor body. Each magnet assembly includes two facing core plate stacks supporting a permanent magnet between them. Each core plate stack is made from a plurality of core plates of substantially identical size and shape and with on or more holes in substantially the same location to form respective bores in the stack. A tie rod is formed in each bore and retains the plates in a stack via bevels in the holes of the end plates. Preferably, the tie rods also apply compressive force as a result of placing the stacked plates in an injection mold, injecting plastic into the mold to fill each bore with plastic, and allowing the plastic to cure. As the plastic cures, it shrinks so that the tie rods pull the end plates together. To enhance the pressure, the stacked plates can be compressed before and during the injection process.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: November 13, 2012
    Assignee: Wilic S.A.R.L.
    Inventors: Otto Pabst, Franco Gadrino
  • Patent number: 8304950
    Abstract: A dynamoelectric machine that can suppress increases in rotor inertia to extend belt service life and increase field magnetomotive force to increase output. In the dynamoelectric machine, first and second magnetic guidance members are fitted into first and second holding grooves that are disposed so as to extend axially on facing portions of first and second trough portions radially outside inner wall surfaces, and are disposed so as to span over first and second trough portions. First and second permanent magnets that are magnetically oriented in a reverse direction to a magnetic field that originates from a field coil are fitted into and held by interfitting grooves of the first and second magnetic guidance members so as to face inner circumferential surfaces near tip ends of second and first claw-shaped magnetic pole portions so as to have a predetermined clearance.
    Type: Grant
    Filed: April 28, 2008
    Date of Patent: November 6, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Toshiyuki Yoshizawa, Masaya Inoue, Kanji Shinkawa, Masao Morita, Moriyuki Hazeyama, Takeshi Mori, Hiroyuki Akita, Ryuichi Shimomura, Kazunori Tanaka, Shinji Nishimura
  • Patent number: 8304951
    Abstract: The present invention provides a dynamoelectric machine that enables permanent magnets to be held stably in trough portions that are formed on portions of a yoke portion that are positioned between adjacent claw-shaped magnetic pole portions. In a dynamoelectric machine according to the present invention, first and second magnet holders are disposed so as to span first and second trough portions that are formed on portions of first and second yoke portions that are positioned between circumferentially adjacent first and second claw-shaped magnetic pole portions, and first and second permanent magnets are held by the first and second magnet holders so as to face inner circumferential surfaces near tip ends of the claw-shaped magnetic pole portions so as to have a predetermined clearance.
    Type: Grant
    Filed: February 13, 2008
    Date of Patent: November 6, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Ryuichi Shimomura, Hiroyuki Akita, Masaya Inoue, Toshiyuki Yoshizawa
  • Patent number: 8283833
    Abstract: A rotor for an electric rotary machine and a method of manufacturing the same are disclosed wherein none of permanent magnets is fixed to a magnetic supporting segment of a magnet support ring in advance and each permanent magnet is assembled separately of the magnet support ring. Prior to the assembling of the permanent magnets, the magnet support ring is preliminarily located on claw-shaped magnetic poles at inner peripheral sides thereof under a state combined with a pair of field iron cores, after which the permanent magnets are inserted to magnet insertion spaces in longitudinal directions. The rotor includes positioning and restricting means for precluding the occurrence of positional displacement of each permanent magnet with respect to each magnet supporting segment of the magnet support ring.
    Type: Grant
    Filed: October 27, 2009
    Date of Patent: October 9, 2012
    Assignee: Denso Corporation
    Inventors: Koji Kondo, Yoshinori Hayashi
  • Patent number: 8198777
    Abstract: An automotive alternator includes a magnet holder that is composed of first and second magnet holder pieces. Each of the first and second magnet holder pieces is made of a nonmagnetic metal plate to have a one-piece structure. Each of the first and second magnet holder pieces includes a plurality of receiving portions, each of which receives a permanent magnet, and a plurality of connecting portions. All the receiving portions of the first magnet holder piece have the same orientation. Each of the connecting portions of the first magnet holder piece connects a circumferentially-adjacent pair of the receiving portions of the first magnet holder piece. All the receiving portions of the second magnet holder piece have the same orientation. Each of the connecting portions of the second magnet holder piece connects a circumferentially-adjacent pair of the receiving portions of the second magnet holder piece.
    Type: Grant
    Filed: August 21, 2009
    Date of Patent: June 12, 2012
    Assignee: Denso Corporation
    Inventor: Hiroshi Hamada
  • Patent number: 8191229
    Abstract: A rotor for an electrical machine that comprises two parallel magnet wheels, each of which comprises axial teeth so that each tooth on a wheel is situated in the space existing between two consecutive teeth on the other wheel, and that comprises magnetic elements, each arranged between two adjacent teeth and partly received in a groove produced in each of the opposite lateral faces of the two adjacent teeth. In one embodiment, each of the two adjacent teeth comprises one groove at a maximum, which emerges at the base of the first tooth.
    Type: Grant
    Filed: June 1, 2011
    Date of Patent: June 5, 2012
    Assignee: Valeo Equipements Electriques Moteur
    Inventors: Stephane Rigaud, Marc Tunzini
  • Patent number: 8148873
    Abstract: A rotor for an electrical machine that comprises two parallel magnet wheels, each of which comprises axial teeth so that each tooth on a wheel is situated in the space existing between two consecutive teeth on the other wheel, and that comprises magnetic elements, each arranged between two adjacent teeth and partly received in a groove produced in each of the opposite lateral faces of the two adjacent teeth. In one embodiment, each of the two adjacent teeth comprises one groove at a maximum, which emerges at the base of the first tooth.
    Type: Grant
    Filed: March 13, 2007
    Date of Patent: April 3, 2012
    Assignee: Valeo Equipements Electriques Moteur
    Inventors: Stéphane Rigaud, Marc Tunzini
  • Patent number: 7973444
    Abstract: Disclosed herein is an electric machine rotor. The rotor includes, a rotatable shaft, a plurality of pole segments attached to the shaft, and a plurality of magnets attached to the plurality of pole segments such that one of the plurality of magnets is positioned circumferentially between adjacent pole segments and each of the plurality of magnets has nonparallel circumferentially opposing sides.
    Type: Grant
    Filed: April 27, 2007
    Date of Patent: July 5, 2011
    Assignee: Remy Technologies, Inc.
    Inventor: Michael D. Bradfield
  • Patent number: 7969057
    Abstract: A rotor of a synchronous motor includes a rotating shaft, a plurality of segments, a plurality of permanent magnets, and a field coil. The segments are located radially outward of the rotating shaft and arranged in the circumferential direction of the rotating shaft at a predetermined pitch with spaces formed therebetween. Each of the segments has a recess making up a magnetic reluctance portion and an opposite pair of ends making up salient-pole portions. Each of the permanent magnets is disposed in one the spaces between the segments with a predetermined orientation of its N and S poles. The field coil is wound around the segments to extend in the circumferential direction of the rotating shaft through the recesses of the segments. The field coil creates, when energized with DC current, magnetic flux which magnetizes the pair of ends of each of the segments in opposite directions.
    Type: Grant
    Filed: June 29, 2009
    Date of Patent: June 28, 2011
    Assignee: Denso Corporation
    Inventors: Shin Kusase, Keiji Kondou, Takeo Maekawa
  • Patent number: 7893594
    Abstract: An alternating-current dynamoelectric machine according to the present invention includes: a stator including: a stator core in which slots that extend in an axial direction are formed on an inner side; and a stator winding that is mounted to the stator core by winding conducting wires into the slots; and a rotatable rotor including: a field winding that is disposed inside the stator; a rotor core constituted by a first pole core and a second pole core that each have claw-shaped magnetic poles that are disposed so as to cover the field winding and that alternately intermesh with each other; and first and second permanent magnets that are respectively disposed on two facing side surfaces of adjacent claw-shaped magnetic poles and that have magnetic fields that are oriented so as to reduce leakage of magnetic flux between the claw-shaped magnetic poles, and a magnetic body is disposed between a pair of the first and second permanent magnets.
    Type: Grant
    Filed: May 24, 2010
    Date of Patent: February 22, 2011
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Masahiko Fujita, Toshiyuki Yoshizawa, Haruyuki Kometani
  • Patent number: 7876019
    Abstract: A device for generating electrical or mechanical output, comprising a stator coil, a stator assembly, a rotor coil, a rotor assembly rotational about an axis, the rotor assembly at least partially surrounding the rotor coil, rotator extensions capable of induced magnetization and extending from the rotator, each rotator extension having a rotor extension surface, wherein magnetic flux leakage between the rotator extension surfaces is prevented or reduced via permanent magnet elements located at the rotator extension surfaces. Stator and rotor may be reversed in operation.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: January 25, 2011
    Assignee: Motor Excellence, LLC
    Inventor: David Gregory Calley
  • Patent number: 7868513
    Abstract: A vehicle A.C. generator has a rotor. The rotor has a pair of pole cores and magnet holders. Each pole core has a plurality of claw-like magnet poles. Each magnet holder contains a permanent magnet and placed between the adjacent claw-like magnet poles in order to prevent leakage flux. The rotor has a pair of supporting members in order to stop each magnet holder shifting in the direction of a rotary shaft of the rotor. Each supporting member has projecting parts which correspond to the magnet holders. The supporting members are fixed to one end surface of the pole cores, respectively. Each projecting part fixes the position of the corresponding permanent magnet in the rotor.
    Type: Grant
    Filed: September 8, 2008
    Date of Patent: January 11, 2011
    Assignee: Denso Corporation
    Inventors: Shinya Oowatari, Yoshinori Hayashi
  • Patent number: 7843107
    Abstract: A dynamoelectric machine including first and second permanent magnets held by first and second magnet seats on first and second yoke portions so as to face inner circumferential surfaces of tip end portions of first and second claw-shaped magnetic pole portions. The first and second permanent magnets are magnetically oriented in a reverse direction to orientation of a magnetic field that the field coil produces. The dynamoelectric machine enables permanent magnet holding reliability to be increased, induced voltage during no-load de-energization to be suppressed, and thermal demagnetization of magnets due to high-frequency magnetic fields that are induced by stator slots to be avoided.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: November 30, 2010
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masaya Inoue, Kanji Shinkawa, Masao Morita, Haruyuki Kometani, Toshiyuki Yoshizawa, Moriyuki Hazeyama, Keiichi Ito, Takeshi Mori, Hiroyuki Akita, Yoshinori Miyamoto, Shinji Nishimura
  • Patent number: 7834512
    Abstract: An automotive alternator is disclosed which includes an annular core disposed to surround the radially outer peripheries of all magnetic pole claws of magnetic pole cores. The annular core has, on an outer surface thereof, a plurality of protrusions, a plurality of recesses, and a plurality of slopes. Each of the protrusions is so provided as to be coincident with a corresponding one of the magnetic pole claws of the magnetic pole cores in the circumferential direction of a rotary shaft. Each of the recesses is alternately formed with the protrusions so as to be coincident with a corresponding one of air gaps formed between the magnetic pole claws of the magnetic pole cores in the circumferential direction. Each of the slopes is inclined to the radial direction of the rotary shaft and connects a circumferentially adjacent pair of one of the protrusions and one of the recesses.
    Type: Grant
    Filed: December 10, 2008
    Date of Patent: November 16, 2010
    Assignee: Denso Corporation
    Inventor: Nobuo Isogai
  • Patent number: 7810224
    Abstract: A method for manufacturing a stator (24) for an electrostatic loudspeaker in which at least a part of a structure (28) for forming the stator (24) is moulded from an electrically insulating material. This structure (28) may be a frame of the stator. To complete the stator (24), electrically conductive portions (30) are combined with the moulded structure to form a complete structure that includes an electrically conductive grid (29). The electrically conductive portions (30) may be a preformed grid (29). The frame (28) and the grid (29) may be press-fitted together. Alternatively the moulded structure may be electrically conductive, and electrically insulating portions may be combined with it to form a complete stator. Manufacture of electrostatic loudspeaker stators using a moulding process allows for relatively low cost production methods that can repeatedly achieve a required high degree of accuracy.
    Type: Grant
    Filed: August 4, 2006
    Date of Patent: October 12, 2010
    Assignee: Immersion Technology Property Limited
    Inventors: Charles Corneles Van Dongen, Lindsay Alfred Champion, Evan Douglas Evans, Craig Evans, Grover Latham Howard, Robert Neil MacKinlay
  • Patent number: 7784168
    Abstract: A magnet covering member made of a soft steel plate covers an outer surface of a magnetized permanent magnet placed in a rotor core of a rotor. The magnet covering member is detached from the permanent magnet when the rotor is incorporated into a stator of an alternator during an alternator assembling process. Because of a soft magnetic characteristic of the magnet covering member, an outer magnetic field generated by the permanent magnet placed between adjacent claw poles of the rotor core makes a magnetic short-circuit, and a magnetic attracting phenomenon caused by such a magnetic field is thereby reduced. The soft magnetic characteristic of the magnet covering member also serves to support the rotor.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: August 31, 2010
    Assignee: Denso Corporation
    Inventor: Tooru Ooiwa
  • Patent number: 7642691
    Abstract: Resin pooling grooves are disposed so as to extend over entire regions in a thickness direction of a first magnet holder on two sides of a bottom surface in a width direction of a first receiving groove, and resin pooling grooves are also disposed so as to extend over entire regions in the thickness direction of the first magnet holder on two side surfaces of the first receiving groove near the bottom surface. A first resin injection aperture is disposed through the first magnet holder so as to communicate with the resin pooling grooves over an entire region in the thickness direction. A first permanent magnet is held by the first magnet holder by fitting the first permanent magnet into the first receiving groove together with a first magnet cover, and injecting a resin material into the resin pooling grooves through the first resin injection aperture and hardening it.
    Type: Grant
    Filed: December 31, 2008
    Date of Patent: January 5, 2010
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masao Morita, Ryuichi Shimomura, Hiroyuki Akita
  • Patent number: 7605511
    Abstract: In a vehicular alternator having a permanent magnet protection mechanism, each magnet holder of a non-magnetic characteristic if a rectangle prism shape accommodates each permanent magnet disposed between adjacent claw poles. The magnet holders are connected in a ring shape along a circumferential direction of the alternator by using each connecting plate part which extends from each magnet holder in approximate circumferential direction toward an inner side of and at a front tip part of each claw pole. The connecting plate parts and the magnet holders are made from a non-magnetic plate by cutting and bending. Making the surfaces and the connecting plate part of each magnet holder from the non-magnetic plate by cutting and bending provides a high accuracy magnet position in the alternator with low manufacturing cost.
    Type: Grant
    Filed: August 6, 2007
    Date of Patent: October 20, 2009
    Assignee: Denso Corporation
    Inventors: Shinya Oowatari, Yoshiki Tan, Shinichi Matsubara, Masatoshi Koumura
  • Patent number: 7605519
    Abstract: A magnet seat is disposed on a second yoke portion and projects into respective spaces between circumferentially-adjacent pairs of second claw-shaped magnetic pole portions, and permanent magnets are disposed only near the second yoke portion so as to be held by the magnet seat so as to face an inner circumferential surface near a tip end of each of a plurality of first claw-shaped magnetic pole portions. Each of the permanent magnets is magnetically oriented in a reverse direction to an orientation of a magnetic field that a field coil produces.
    Type: Grant
    Filed: August 11, 2008
    Date of Patent: October 20, 2009
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masao Morita, Masaya Inoue, Kanji Shinkawa, Toshiyuki Yoshizawa, Moriyuki Hazeyama, Shinji Nishimura
  • Patent number: 7605518
    Abstract: An on-vehicle rotary electric machine, such as AC generator, is provided. The machine comprises a rotary shaft, a pole core, plural magnetic poles, plural permanent magnets, and plural holding members. The magnetic poles are located at intervals in a circumferential direction and passing magnetic flux between two mutually-adjacent of the magnetic poles. Each permanent magnet intervenes between the two magnetic poles and is magnetized to reduce leakage of the magnetic flux to be passed. Each holding member holds each permanent magnet between the two magnetic poles. Each holding member is secured on the two magnetic poles and has a first plate portion enclosing a radially outer surface of each permanent magnet and two second plate portions enclosing side surfaces of each permanent magnet. The two second plate portions are rigidly coupled to the first plate portion and are lower in rigidity than the first plate portion.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: October 20, 2009
    Assignee: Denso Corporation
    Inventor: Shigenobu Nakamura
  • Publication number: 20090189472
    Abstract: The vehicle alternator comprises a rotor. The rotor comprises a first pole core 12, a second pole core 14, a field coil 13, and holders 15 each containing a magnet 16 and disposed between a first claw 123 and a second claw 143. The holder 15 consists of the magnet 16 inserted in a tubular member X having an opening x1/openings x2, and is formed with the tubular member X deformed so as to close the opening x1/openings x2.
    Type: Application
    Filed: January 29, 2009
    Publication date: July 30, 2009
    Applicant: DENSO CORPORATION
    Inventors: Masatoshi Koumura, Hiroaki Ishikawa
  • Patent number: 7560851
    Abstract: A dynamoelectric machine includes: a permanent magnet holding portion that is disposed integrally so as to project from the yoke portion on a portion of the pair of yoke portions that faces an inner circumferential surface near a tip end of the plurality of claw-shaped magnetic pole portions; an arc-shaped magnet holding aperture that has a C-shaped cross section that is formed in each of the permanent magnet holding portions so as to have an aperture center that is oriented axially, in which at least one axial end is open, and that opens radially outward; a magnet holding member that is made of a nonmagnetic material that is fitted into and held by the magnet holding aperture; and a permanent magnet that is held by the magnet holding member so as to face the inner circumferential surface near the tip end of the claw-shaped magnetic pole portions, that is prepared into a prismatic body that has a quadrilateral cross section perpendicular to an axial direction, and that is magnetically oriented in a reverse di
    Type: Grant
    Filed: June 18, 2008
    Date of Patent: July 14, 2009
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masaya Inoue, Kanji Shinkawa, Shinji Nishimura, Hiroyuki Akita, Toshiyuki Yoshizawa, Moriyuki Hazeyama, Norihiro Murata, Masao Morita
  • Publication number: 20080315701
    Abstract: A dynamoelectric machine includes: a permanent magnet holding portion that is disposed integrally so as to project from the yoke portion on a portion of the pair of yoke portions that faces an inner circumferential surface near a tip end of the plurality of claw-shaped magnetic pole portions; an arc-shaped magnet holding aperture that has a C-shaped cross section that is formed in each of the permanent magnet holding portions so as to have an aperture center that is oriented axially, in which at least one axial end is open, and that opens radially outward; a magnet holding member that is made of a nonmagnetic material that is fitted into and held by the magnet holding aperture; and a permanent magnet that is held by the magnet holding member so as to face the inner circumferential surface near the tip end of the claw-shaped magnetic pole portions, that is prepared into a prismatic body that has a quadrilateral cross section perpendicular to an axial direction, and that is magnetically oriented in a reverse di
    Type: Application
    Filed: June 18, 2008
    Publication date: December 25, 2008
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Masaya Inoue, Kanji Shinkawa, Shinji Nishimura, Hiroyuki Akita, Toshiyuki Yoshizawa, Moriyuki Hazeyama, Norihiro Murata, Masao Morita
  • Publication number: 20080307633
    Abstract: In a motor, an insulator covering an armature core has a lid covering an end surface of the armature core. The lid has an inner ring disposed radially inside slots of the armature core and an outer ring disposed radially outside the slots. Each of a plurality of slot insulators inserted into the slots has a blocking portion at a position in the inner ring.
    Type: Application
    Filed: June 13, 2008
    Publication date: December 18, 2008
    Applicant: Nidec Corporation
    Inventor: Yusuke MAKINO
  • Publication number: 20080307632
    Abstract: A method for manufacturing a stator (24) for an electrostatic loudspeaker in which at least a part of a structure (28) for forming the stator (24) is moulded from an electrically insulating material. This structure (28) may be a frame of the stator. To complete the stator (24), electrically conductive portions (30) are combined with the moulded structure to form a complete stricture that includes an electrically conductive grid (29). The electrically conductive portions (30) may be a preformed grid (29). The frame (28) and the grid (29) may be press-fitted together. Alternatively the moulded structure may be electrically conductive, and electrically insulating portions may be combined with it to form a complete stator. Manufacture of electrostatic loudspeaker stators using a moulding process allows for relatively low cost production methods that can repeatedly achieve a required high degree of accuracy.
    Type: Application
    Filed: August 4, 2006
    Publication date: December 18, 2008
    Applicant: Immersion Technology Property Limited
    Inventors: Charles Corneles Van Dongen, Lindsay Alfred Champion, Evan Douglas Evans, Craig Evans, Grover Latham Howard, Robert Neil MacKinlay
  • Publication number: 20080307634
    Abstract: A laminated iron core includes a plurality of stacked iron core pieces punched out from a thin steel sheet material, each iron core piece including a plurality of slot holes for receiving coil windings. At least one electrically insulating sheet piece is stacked on an outer surface of a lowermost iron core piece. The electrically insulating sheet pieces include a spindle hole and a plurality of slot holes which have a substantially similar configuration to, but are smaller than, the slot holes of the iron core pieces whereby edges of slot holes of electrically insulating sheet pieces extend outwardly beyond edges of slot holes of iron core pieces. Burrs formed at edges of slot holes of iron core pieces are covered with edges of slot holes of electrically insulating sheet pieces so that a coil can be wound safely without directly contacting the burrs.
    Type: Application
    Filed: August 13, 2008
    Publication date: December 18, 2008
    Applicant: KURODA PRECISION INDUSTRIES LTD.
    Inventors: Takeshi NISHIZAWA, Hideo Horii
  • Publication number: 20080307635
    Abstract: A method for obtaining, in a quick way, a strong, compact and waterproof permanent-magnet rotor (3), intended for a synchronous motor (1), particularly for pumps of washing machines for industrial and domestic use and the like, of the external stator (2) type, comprising a cylindrical hollow core (6) surrounded by a plurality of permanent magnets (10) comprising the steps of arranging a cup-like body (7) with a base end (8a), a free end (8b) and a side wall (9) exhibiting a plurality of passing longitudinal recesses (12) which define, between the same, a plurality of positioning seats (13) for the magnets (10), providing to insert the core (6) into the cup-like body (7) and arrange the magnets (10) in said seats (13) and injecting a plastic material with obtainment of a cage-like structure (50) having opposite bottoms (27, 28) abutting at the ends (8a, 8b) of the cup-like body (7) as well as columns (29) extended between the opposite bottoms (27, 28) housed in the recesses (12).
    Type: Application
    Filed: March 25, 2008
    Publication date: December 18, 2008
    Applicant: Askoll Holding S.r.l.
    Inventor: Elio Marioni
  • Patent number: 7417350
    Abstract: Reinforcing body retainers are formed on an inner peripheral surface near a tip and near a root of first and second claw-shaped magnetic poles. Reinforcing bodies have a trapezoidal base portion and a pair of wing portions formed on two sides of the base portion, and slits are formed completely across a width direction of the base portion at a central portion in a height direction of the trapezoidal shape of the base portion so as to be offset toward a base of the trapezoidal shape. The reinforcing bodies are disposed so as to contact the inner peripheral surfaces of the first and second claw-shaped magnetic poles with a magnet housed and supported in each of the wing portions, and a D ring is fitted into the slits of the reinforcing bodies.
    Type: Grant
    Filed: April 18, 2007
    Date of Patent: August 26, 2008
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yoshinobu Utsumi, Yoshihito Asao
  • Patent number: 7414342
    Abstract: A magnet-mounting member for holding permanent magnets against side faces of each claw-shaped magnetic pole has pairs of extreme-end and basal-end hooking tabs for preventing displacement of the permanent magnets in either a basal-end or extreme-end direction. The magnet-mounting member is configured such that a function of the basal-end hooking tabs to prevent displacement of the permanent magnets can be disabled by deforming the basal-end hooking tabs. When the magnet-mounting member is forced onto the claw-shaped magnetic pole, the basal-end hooking tabs go into contact with the permanent magnets and deform outward, whereby the magnet-retaining function of the basal-end hooking tabs is disabled. When the magnet-mounting member has been fully pushed onto the claw-shaped magnetic pole, the basal-end hooking tabs resume an original shape to prevent the permanent magnets from being displaced in either direction.
    Type: Grant
    Filed: July 26, 2006
    Date of Patent: August 19, 2008
    Assignee: Mitsubishi Electric Corp.
    Inventors: Naohide Maeda, Masahiko Fujita, Shinya Kudoh
  • Patent number: 7368841
    Abstract: Reinforcing body retainers are formed on an inner peripheral surface near a tip and near a root of first and second claw-shaped magnetic poles. Reinforcing bodies have a trapezoidal base portion and a pair of wing portions formed on two sides of the base portion, and slits are formed completely across a width direction of the base portion at a central portion in a height direction of the trapezoidal shape of the base portion so as to be offset toward a base of the trapezoidal shape. The reinforcing bodies are disposed so as to contact the inner peripheral surfaces of the first and second claw-shaped magnetic poles with a magnet housed and supported in each of the wing portions, and a D ring is fitted into the slits of the reinforcing bodies.
    Type: Grant
    Filed: April 18, 2007
    Date of Patent: May 6, 2008
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yoshinobu Utsumi, Yoshihito Asao
  • Patent number: 7345394
    Abstract: Reinforcing body retainers are formed on an inner peripheral surface near a tip and near a root of first and second claw-shaped magnetic poles. Reinforcing bodies have a trapezoidal base portion and a pair of wing portions formed on two sides of the base portion, and slits are formed completely across a width direction of the base portion at a central portion in a height direction of the trapezoidal shape of the base portion so as to be offset toward a base of the trapezoidal shape. The reinforcing bodies are disposed so as to contact the inner peripheral surfaces of the first and second claw-shaped magnetic poles with a magnet housed and supported in each of the wing portions, and a D ring is fitted into the slits of the reinforcing bodies.
    Type: Grant
    Filed: April 18, 2007
    Date of Patent: March 18, 2008
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yoshinobu Utsumi, Yoshihito Asao
  • Patent number: 7259489
    Abstract: Reinforcing body retainers are formed on an inner peripheral surface near a tip and near a root of first and second claw-shaped magnetic poles. Reinforcing bodies have a trapezoidal base portion and a pair of wing portions formed on two sides of the base portion, and slits are formed completely across a width direction of the base portion at a central portion in a height direction of the trapezoidal shape of the base portion so as to be offset toward a base of the trapezoidal shape. The reinforcing bodies are disposed so as to contact the inner peripheral surfaces of the first and second claw-shaped magnetic poles with a magnet housed and supported in each of the wing portions, and a D ring is fitted into the slits of the reinforcing bodies.
    Type: Grant
    Filed: December 1, 2004
    Date of Patent: August 21, 2007
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yoshinobu Utsumi, Yoshihito Asao
  • Patent number: 7211922
    Abstract: The present invention provides a dynamoelectric rotor enabling electromagnetic noise to be reduced by linking a facing tip end portion and root end portion of adjacent claw-shaped magnetic poles by a linking member and placing a field winding in contact with an inner peripheral surface of the claw-shaped magnetic poles in an electrically-insulated state so as to suppress vibration of the claw-shaped magnetic poles effectively. In the present invention, a tip end portion and a root end portion of adjacent claw-shaped magnetic poles are linked by a linking structure, and a field winding is wound onto a boss portion so as to have a larger diameter than a root inside diameter of the claw-shaped magnetic poles and is placed in contact with an inner peripheral surface of at least one of the claw-shaped magnetic poles with an insulating member interposed.
    Type: Grant
    Filed: February 15, 2005
    Date of Patent: May 1, 2007
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Hitoshi Isoda, Yoshihito Asao
  • Patent number: 7208856
    Abstract: Claw-shaped magnetic poles are alternately disposed along the rotation plane of a rotor of an electric rotating machine, and a permanent magnet is disposed between the claw-shaped magnetic poles. Surface of the permanent magnet is coated with a coating layer. The coating layer is composed of a anticorrosive material performing sacrificial anticorrosion (metal flake in a coating film rusts prior to a matrix resulting in protection of the matrix) such as inorganic material containing zinc and a film of the anticorrosive material is formed by spraying. Ionization tendency of zinc is larger than that of iron composing the permanent magnet, and the permanent magnet is difficult to be rusted owing to the sacrificial anticorrosion. Consequently, anticorrosion of the permanent magnet disposed between the claw-shaped magnetic poles is improved.
    Type: Grant
    Filed: January 10, 2005
    Date of Patent: April 24, 2007
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Daisuke Imai, Yoshihito Asao, Masahiko Fujita
  • Patent number: 7109630
    Abstract: In an electric rotating machine, a rotor can be manufactured relatively easily at reasonable cost without high working accuracy for pole cores, and a permanent magnet can be assembled without impairing cooling efficiency of the rotor. A magnet-holding member 7 is separately fixed to a claw-shaped magnetic pole 21 of at least one of a pair of pole cores 2, 3; each magnet-holding member 7 is provided with a magnet mounting part 72 on which a permanent magnet 5 is mounted on two sides of the claw-shaped magnetic pole 21 in circumferential direction; and each magnet mounting part 72 is formed so as to be located between the claw-shaped magnetic poles 21, 31 engaged with each other.
    Type: Grant
    Filed: November 19, 2004
    Date of Patent: September 19, 2006
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Naohide Maeda, Yoshihito Asao, Masahiko Fujita
  • Patent number: 6936946
    Abstract: Leakage of a magnetic flux from inside diameter face of claw magnetic poles is reduced to improve output, and deformation and vibration of the claw magnetic poles are reduced. A rotor includes: a rotor coil for generating magnetic flux; a pole core comprised of a first pole core body and a second pole core body that are arranged so as to cover the rotor coil, each being provided with protruding claw magnetic poles 21, 22 engaging with each other; a magnet 31 for reducing leakage of magnetic flux leaking from inside diameter side of the claw magnetic poles 21, 22; and a magnet-holding member 32 for supporting the magnet 31 on the claw magnetic poles 21, 22.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: August 30, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Naohide Maeda, Yoshihito Asao
  • Patent number: 6933654
    Abstract: Pole core members of a rotor are fitted on a rotary shaft with claw-shaped magnetic poles engaged with one another from front and rear sides. Each of magnet mounting members for holding magnets against side surfaces of each magnetic pole has magnet retaining portions on both sides and a platelike middle portion. Located between two adjacent claw-shaped magnetic poles, each magnet produces a magnetic field oriented in a direction opposite to the direction of a magnetic flux formed between the adjacent claw-shaped magnetic poles. The claw-shaped magnetic pole has a stopper portion protruding inward from an extreme end of the magnetic pole on an inclined inside surface thereof. The magnet mounting member carrying the magnets in the magnet retaining portions is affixed to each claw-shaped magnetic pole with the middle portion of the magnet mounting member fitted in a recess formed in the inclined inside surface of the magnetic pole.
    Type: Grant
    Filed: April 27, 2004
    Date of Patent: August 23, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Hitoshi Isoda, Masahiko Fujita, Yoshihito Asao
  • Patent number: 6930432
    Abstract: A rotor of a dynamo-electric machine according to the present invention including a pole core provided so as to cover a rotor coil generating a magnetic flux and being made up of a first pole core body and a second pole core body having respectively tooth-shaped magnetic poles projecting so as to mesh alternately with each other, includes magnet ASSYs as the magnetic element having magnets disposed on the both side surfaces of the tooth-shaped magnetic poles for reducing magnetic flux leakage from between the side surfaces of the adjacent tooth-shaped magnetic poles, and magnet retaining members for supporting the magnets on the tooth-shaped magnetic poles, and resin members filled between the magnet ASSYs at the position between the opposing surfaces thereof.
    Type: Grant
    Filed: March 3, 2004
    Date of Patent: August 16, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Naohide Maeda, Yoshihito Asao, Masahiko Fujita
  • Patent number: 6924580
    Abstract: The rotor of a vehicle alternator can firmly fasten the permanent magnets between claw-shaped magnetic poles. The rotor includes a Lundell type iron core having claw-shaped magnetic poles which are alternately arranged and opposed each other and include a centered cylindrical field winding, and a permanent magnet disposed between the claw-shaped magnetic poles for increasing the magnetic field. The permanent magnet is held by radial elastic force.
    Type: Grant
    Filed: April 23, 2003
    Date of Patent: August 2, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Susumu Tajima, Shinji Yamazaki, Wasei Horioka, Masahiko Honma
  • Patent number: 6853112
    Abstract: A rotating electric machine for a vehicle includes magnet holders for holding permanent magnets. The magnet holder is fitted between adjacent two claw-like magnetic poles of pole cores, and plural permanent magnets are provided to be magnetized for reducing magnetic-flux leakage between the magnetic poles. The magnet holder includes a radial outer surface, and a protrusion that protrudes from the radial outer surface to a radial outside around a center in a circumferential direction. Therefore, a thickness of the radial outside surface of the magnet holder increases, and its rigidity can be increased. Accordingly, it can prevent the radial outside surface of the magnet holder from being deformed due to centrifugal force, and it can prevent the magnet holder from being damaged.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: February 8, 2005
    Assignee: Denso Corporation
    Inventors: Shigenobu Nakamura, Takuzou Mukai
  • Patent number: 6744165
    Abstract: A rotor assembly for an alternator includes an electrical wire defining an excitation winding. A first pole piece and a second pole piece each have a generally circular body defining an axis of rotation and an outer radial periphery. A plurality of pole fingers are spaced radially about and extend axially from the outer radial periphery of each pole piece parallel to the axis of rotation. Each pole piece includes a plurality of mounting surfaces spaced radially about the outer radial periphery between the pole fingers. A plurality of permanent magnets are positioned on the mounting surfaces. A plurality of straps include tabs extending there from which are fastened to the pole pieces to secure the permanent magnets to the mounting surfaces.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: June 1, 2004
    Assignee: Visteon Global Technologies, Inc.
    Inventor: Michael Timothy York