Having Winding Around Middle Bend Of Core Patents (Class 310/216.033)
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Patent number: 8680739Abstract: When a conventional technology is employed, it is difficult to manufacture a magnet row because magnets are disposed so that N-poles face each other while S-poles face each other. Further, magnetic reluctance is increased because a generated magnetic flux obliquely crosses an air gap in which the magnets are disposed. Furthermore, the conventional technology is at a disadvantage in that magnetic flux interference occurs between neighboring magnetic poles. The present invention has been made to address the above problems and provide a rotary electrical machine capable of generating high torque at low speed. The rotary electrical machine includes a rotor disc and an armature. The rotor disc is configured so that plural rectangular magnets whose longitudinal direction crosses the direction of rotor disc rotation are disposed on the rotor disc, and that the polarities of neighboring magnets differ from each other.Type: GrantFiled: November 9, 2010Date of Patent: March 25, 2014Assignees: Hitachi, Ltd., The University of TokyoInventors: Yasuaki Aoyama, Takafumi Koseki
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Patent number: 8674564Abstract: A power tool includes a shaft rotatable about an axis and configured to drive a tool element, a motor armature, a first field coil, and a second field coil. First and second symmetrical stack parts each include a pole piece that is configured to receive respective first and second field coils. The first field coil is coupled to the pole piece of the first stack part such that portions of the first field coil extend past pole tips of the first stack part, and the second field coil is coupled to the pole piece of the second stack part such that portions of the second field coil extend past pole tips of the second stack part. The first stack part is coupled to the second stack part such that the first stack part and the second stack part together define an aperture that surrounds the shaft axis.Type: GrantFiled: September 11, 2009Date of Patent: March 18, 2014Assignee: Milwaukee Electric Tool CorporationInventors: Jeffrey C. Hessenberger, Michael Kolden, Brandon Verbrugge, Dennis J. Cerney, Alan Yeadon
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Patent number: 8415848Abstract: Electrical machines, for example transverse flux machines and/or commutated flux machines, may be configured to achieve increased efficiency, increased output torque, and/or reduced operating losses via use of extended magnets, overhung rotors, and/or stator tooth overlap. Extended magnets may reduce flux leakage between adjacent flux concentrators. Overhung rotors may reduce flux leakage, and may also facilitate voltage balancing in polyphase devices. Stator tooth overlap may reduce hysteresis losses, for example losses in flux concentrating portions of an electrical machine.Type: GrantFiled: October 12, 2011Date of Patent: April 9, 2013Assignee: Electric Torque Machines, Inc.Inventors: David G. Calley, Daniel S Cole, John M. Dyer, Thomas F. Janecek
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Patent number: 8405275Abstract: Electrical machines, for example transverse flux machines and/or commutated flux machines, may be configured to achieve increased efficiency, increased output torque, and/or reduced operating losses via use of laminated materials, for example laminated materials configured with cuts and/or segmentations. Segmentations may also assist with manufacturability, mechanical retention of components, and the like.Type: GrantFiled: November 8, 2011Date of Patent: March 26, 2013Assignee: Electric Torque Machines, Inc.Inventors: David G. Calley, Daniel S. Cole, John M. Dyer, Thomas F. Janecek, Tyler K. Williams
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Patent number: 8344582Abstract: An electric machine includes a rotor, a first tooth portion, and a second tooth portion spaced apart from the first tooth portion and cooperating with the first tooth portion to at least partially define a rotor opening. At least a portion of the rotor is disposed within the rotor opening. A bridge has a first end connected to the first tooth portion and a second end connected to the second tooth portion such that the bridge defines a portion of the rotor opening. An aperture is defined by the bridge and is disposed between the first end and the second end.Type: GrantFiled: December 17, 2007Date of Patent: January 1, 2013Assignee: Regal Beloit EPC Inc.Inventors: Dan M. Ionel, Alan E. Lesak
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Patent number: 8242658Abstract: Disclosed are transverse and/or commutated flux machines and components thereof, and methods of making and using the same. Certain rotors for use in transverse and commutated flux machines may be formed to facilitate a “many to many” flux switch configuration between flux concentrating stator portions having opposite polarities. Other rotors may be formed from a first material, and contain flux switches formed from a second material. Yet other rotors may be machined, pressed, stamped, folded, and/or otherwise mechanically formed. Via use of such rotors, transverse and/or commutated flux machines can achieve improved performance, efficiency, and/or be sized or otherwise configured for various applications.Type: GrantFiled: September 12, 2011Date of Patent: August 14, 2012Assignee: Electric Torque Machines Inc.Inventors: David G. Calley, Thomas F. Janecek
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Patent number: 8053944Abstract: Electrical machines, for example transverse flux machines and/or commutated flux machines, may be configured to achieve increased efficiency, increased output torque, and/or reduced operating losses via use of extended magnets, overhung rotors, and/or stator tooth overlap. Extended magnets may reduce flux leakage between adjacent flux concentrators. Overhung rotors may reduce flux leakage, and may also facilitate voltage balancing in polyphase devices. Stator tooth overlap may reduce hysteresis losses, for example losses in flux concentrating portions of an electrical machine.Type: GrantFiled: May 3, 2010Date of Patent: November 8, 2011Assignee: Motor Excellence, LLCInventors: David G. Calley, Daniel S Cole, John M. Dyer, Thomas F. Janecek
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Patent number: 8030819Abstract: Disclosed are transverse and/or commutated flux machines and components thereof, and methods of making and using the same. Certain rotors for use in transverse and commutated flux machines may be formed to facilitate a “many to many” flux switch configuration between flux concentrating stator portions having opposite polarities. Other rotors may be formed from a first material, and contain flux switches formed from a second material. Yet other rotors may be machined, pressed, stamped, folded, and/or otherwise mechanically formed. Via use of such rotors, transverse and/or commutated flux machines can achieve improved performance, efficiency, and/or be sized or otherwise configured for various applications.Type: GrantFiled: March 3, 2011Date of Patent: October 4, 2011Assignee: Motor Excellence, LLCInventors: David G. Calley, Thomas F. Janecek
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Patent number: 7952252Abstract: Disclosed herein is an inner rotor type permanent magnet excited transverse flux motor, in which a laminated structure in an axial direction or in a radial shape is applied to a stator iron core so as to employ a small amount of permanent magnets compared with a conventional outer rotor type permanent magnet excited transverse flux motor, thus providing high output power, increasing the efficiency of power generation, and reducing noise and vibration.Type: GrantFiled: December 28, 2007Date of Patent: May 31, 2011Assignee: Korea Electrotechnology Research InstituteInventors: Do Hyun Kang, Jung Hwan Chang, Ji Young Lee, Ji Won Kim, Shi Uk Chung
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Patent number: 7923886Abstract: Disclosed are transverse and/or commutated flux machines and components thereof, and methods of making and using the same. Certain rotors for use in transverse and commutated flux machines may be formed to facilitate a “many to many” flux switch configuration between flux concentrating stator portions having opposite polarities. Other rotors may be formed from a first material, and contain flux switches formed from a second material. Yet other rotors may be machined, pressed, stamped, folded, and/or otherwise mechanically formed. Via use of such rotors, transverse and/or commutated flux machines can achieve improved performance, efficiency, and/or be sized or otherwise configured for various applications.Type: GrantFiled: November 3, 2009Date of Patent: April 12, 2011Assignee: Motor Excellence, LLCInventors: David G. Calley, Thomas F. Janecek
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Patent number: 7851965Abstract: Disclosed are transverse and/or commutated flux machines and components thereof, and methods of making and using the same. Certain exemplary stators for use in transverse and commutated flux machines may be configured with gaps therebetween, for example in order to counteract tolerance stackup. Other exemplary stators may be configured as partial stators having a limited number of magnets and/or flux concentrators thereon. Partial stators may facilitate ease of assembly and/or use with various rotors. Additionally, exemplary floating stators can allow a transverse and/or commutated flux machine to utilize an air gap independent of the diameter of a rotor. Via use of such exemplary stators, transverse and/or commutated flux machines can achieve improved performance, efficiency, and/or be sized or otherwise configured for various applications.Type: GrantFiled: November 3, 2009Date of Patent: December 14, 2010Assignee: Motor Excellence, LLCInventors: David G. Calley, Thomas F. Janecek
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Patent number: 7821176Abstract: An electric machine has a rotor and includes a first portion that is substantially rectangular and includes a rotor aperture configured to receive a portion of the rotor. A second portion is separate from and connected to the first portion. The second portion is substantially U-shaped and includes a first leg, a second leg, and a base. A first coil surrounds a portion of the first leg and a second coil surrounds a portion of the second leg.Type: GrantFiled: June 9, 2008Date of Patent: October 26, 2010Assignee: A.O. Smith CorporationInventors: Dan M. Ionel, Alan E. Lesak