Abstract: A rotor applied to an inner rotor brushless motor includes: a rotor core having a laminate of a plurality of annular thin plate-shaped core pieces, the rotor core being configured to rotate together with a shaft in an integrated manner; a cylindrical resin magnet mounted on an outer peripheral surface of the rotor core via a gap; a groove-shaped adhesive admission portion in a straight line along the entire length of the rotor core in an axial direction thereof, the adhesive admission portion being recessed into the outer peripheral surface of the rotor core; and an adhesive configured to bond and fix the rotor core and the magnet. The adhesive is filled in an entire adhesive allowance having both of the gap and the adhesive admission portion between the outer peripheral surface of the rotor core and an inner peripheral surface of the magnet.

Abstract: An adhesively-laminated core includes: a plurality of electrical steel sheets which are stacked on each other and of which both surfaces are coated with an insulation coating; and an adhesion part which is provided between the electrical steel sheets adjacent to each other in a stacking direction and adheres the electrical steel sheets to each other, wherein an adhesive forming the adhesion part contains an organic resin and an inorganic filler, wherein a 50% particle size of the inorganic filler is 0.2 to 3.5 ?m, wherein a 90% particle size of the inorganic filler is 10.0 ?m or less, and wherein an amount of the inorganic filler is 5 to 50 parts by mass with respect to 100 parts by mass of the organic resin.

Abstract: A method for motor manufacturing using a clip system is illustrated. The method includes sliding a plurality of magnets onto a vertical dowel hoop, wherein the plurality of magnets are stacked on each dowel, attaching a first plate to the top of the vertical dowel hoop and a second plate to the bottom of the vertical dowel hoop, wherein the plates compress the plurality of magnets on each vertical dowel, and curing the combination of the first plate, the second plate, the plurality of magnets and the vertical dowel hoop.

Abstract: The invention relates to a method for the production of a laminated core comprising a stack of metallic plates, in which: —a metallic sheet (2, 3) is chosen, having a first main face (4, 8) and a second main face (6, 9) which are coated with a sub-layer comprising at least one material selected from epoxides and polyepoxides, —a layer (12, 20) with a thickness of less than 500 ?m of a precursor composition selected from partly epoxides and at least partly cross-linked polyepoxides is placed in contact with said sub-layer, —a layer (16, 22) with a thickness of less than 500 ?m of a curing composition comprising at least one crosslinking agent is placed in contact with said sub-layer, —said metallic sheet is punched, —the metallic plates are then superposed to each other.

Abstract: A false tooth assembly for a generator stator core is presented. The false tooth assembly has a tapered shape including multiple tapered false tooth pieces. The multiple tapered false tooth pieces are installed into a damaged area in a tooth of a lamination of the stator core such that a wide end of the false tooth assembly is disposed into a wide opening of the damaged area and a narrow end of the false tooth assembly is flushed with a narrow opening of the damaged area at a tip of the tooth. The tapered shape of the false tooth assembly enables the false tooth assembly to fill the entire damaged area and to lock the false tooth assembly into the damaged area. The false tooth assembly can be used to repair stator core in any region of the stator core including step iron region without being dislodged during generator operation.

Abstract: A method for manufacturing a thin strip component, including a processing step of processing an amorphous thin strip member into a dimension shape larger than a target shape, and a heat treating step of heat treating and contracting the amorphous thin strip member processed in the processing step to form the amorphous thin strip member into a thin strip component of the target shape. A thin strip component which is a magnetic laminate in which a plurality of plate-shaped thin strip component members of the same shape are laminated, and has a recess over an entire side surface of the magnetic laminate is used. A motor including the thin strip component, a plurality of coils disposed on the thin strip component, and a rotor disposed between the plurality of coils is used.

Abstract: A method includes forming one or more oxide barrier layers on one or more protected portions of a magnetic, metallic body, and converting one or more unprotected portions of the magnetic, metallic body to a less magnetic material by exposing the magnetic metallic body having the one or more oxide barrier layers formed thereon to nitrogen. One or more protected portions of the magnetic, metallic body that are beneath the one or more oxide barrier layers are not converted to the less magnetic material. The method can be used to form one or more layers of a laminated electric motor.

Abstract: In a method for manufacturing a stacked iron core, a stacked iron core body is manufactured by stacking so as to be phase-offset with respect to each other in the circumferential direction plural ring-shaped iron core pieces respectively configured by plural circular arc-shaped iron core pieces arranged into ring shapes. Next, each layer of the circular arc-shaped iron core pieces, which are phase-offset with respect to each other in the circumferential direction, is welded together along a stacking direction at plural locations (plural weld portions) arranged around the circumferential direction of an inner circumferential portion or an outer circumferential portion of the stacked iron core body. A pair of key protrusions is formed on inner circumferential portions of the stacked iron core at positions opposing each other, and so key components are rendered unnecessary when assembling a rotor of a vehicle drive motor.

Abstract: A method of manufacturing a personalized radio frequency (RF) coil array for magnetic resonance (MR) imaging guided interventions includes: acquiring diagnostic image data reflecting the anatomy of a portion of a patient's body; planning an intervention on the basis of the diagnostic image data, wherein a field of the intervention within the patient's body portion is determined; and arranging one or more RF coils on a substrate which is adapted to the patient's anatomy, in such a manner that the signal-to-noise ratio of MR signal acquisition via the one or more RF coils from the field of the intervention is optimized.

Abstract: The invention relates to a component such as a rotor or stator for an electrical machine. The component includes a plurality of axially adjacent stacks of laminations. At least one pair of adjacent stacks are spaced apart in the axial direction by spacer means such that a passageway or duct for cooling fluid, e.g. air, is formed therebetween. The spacer means comprises a porous structural mat of metal fibers. The cooling fluid may flow through the spaces or voids between the fibers.

Abstract: A permanent magnet includes two or more separate permanent magnet pieces each having a rectangular parallelepiped shape with a fractured surface formed when a permanent magnet block is fractured. The separate permanent magnet pieces include a first separate permanent magnet piece and a second separate permanent magnet piece. At the time when the permanent magnet block is fractured, the first and second separate permanent magnet pieces are adjacently located and a first fractured surface of the first separate permanent magnet piece and a second fractured surface of the second separate permanent magnet piece are adjacent to each other. The permanent magnet is configured such that the first fractured surface of the first separate permanent magnet piece and the second fractured surface of the second separate permanent magnet piece are located in positions out of contact with each other.

Abstract: The present specification describes systems, methods, and apparatuses for bonding core laminations for electric machines (e.g., stators, actuators, sensors, etc.) using fluoropolymer films. A first metallic lamination can be aligned together with a second metallic lamination with a fluoropolymer in-between. The first and the second metallic laminations can be bonded together with the fluoropolymer. The first and second metallic laminations can be aligned with the fluoropolymer in-between below the melting temperature of the fluoropolymer. The first metallic stator lamination can be clamped to the second metallic stator lamination to fix the relative position. Thereafter, the temperature of the fluoropolymer can be increased above the melting temperature for bonding the first and the second metallic stator laminations.

Abstract: The stack of laminations consists of punched laminations (5), which are bonded together by an adhesive agent. The adhesive agent is composed of an adhesive (4) and an initiator (15), which consists of methacrylates, derivative imines and methacrylic esters. The completely cured adhesive bond has long-term resistance when exposed to a temperature of at least over 80° C. The adhesive (4) is applied over the full surface area and in a contacting manner to one side of the lamination (5) and the initiator (15) is applied to the same side and/or to the other side of the lamination (5). The initiator (15) reacts with the adhesive (4) when contact is made and establishes the adhesive connection between laminations (5) lying against one another. The adhesive agent may, however, also be an adhesive (4) that cures by itself when heat is applied.

Abstract: A method for building a magnetic core including laminations bound into packs for an electrical machine comprises steps of: stacking a group of laminations one on top of the other to build the core; binding into a pack the group building the core by locking members that axially compress the group with a predetermined clamping force; pre-compressing, before clamping the pack by the locking members, the group by a pre-compression press that is independent and separate from the locking members; measuring an axial length of the group while the group is being compressed by the pre-compression press; initially forming the group with a normally lacking number of laminations to initially have the measured length that is lower than or substantially equal to a desired length; and adding, after having completed pre-compression, an additional number of laminations to the group determined according to a difference between the desired and measured lengths.

Abstract: A stator includes a ring-shaped stator core having a plurality of slots arranged in a circumferential direction and a stator coil wound around the slots. The stator coil disposed within the slots is fixed by an impregnating material applied from an inner peripheral side of the stator core. An innermost-diameter coil wire of the stator coil positioned on the innermost-diameter side within the slots is provided with a first angle section that is angled towards an outward core-diameter direction side from a center section in a core-axis direction towards one end side, and a second angle section that is angled towards the outward core-diameter direction side from the center section in the core-axis direction towards another end side. The center section in the core-axis direction of the innermost-diameter coil wire projects towards an inward core-diameter direction side.

Abstract: A stator core for a rotating electric machine includes a plurality of split cores. Each of the plurality of split cores includes a back yoke, a tooth, and a single caulking portion. When each of the plurality of split cores is seen in an axial direction, two inner circumferential-side intersections and two outer circumferential-side intersections are defined, both circumferential-end surfaces of the tooth intersect an inner circumferential surface of the back yoke at the two inner circumferential-side intersections, virtual lines drawn by extending both the circumferential-end surfaces of the tooth intersect an outer circumferential surface of the back yoke at the two outer circumferential-side intersections, a central position of the caulking portion is disposed in an opposing angular region on a radially outer side out of four opposing angular regions defined by lines diagonally connecting the two inner circumferential-side intersections to the respective two outer circumferential-side intersections.

Abstract: In one aspect, a moisture resistant rotor sleeve is provided. The rotor sleeve includes a plurality of stacked laminations forming a sleeve having an outer periphery, an inner periphery, and spaces between adjacent laminations. The rotor sleeve also includes a sealant applied into the spaces between the adjacent laminations, wherein the sealant seals the spaces to prevent air from traveling through the spaces of the sleeve between the inner periphery and the outer periphery.

Abstract: In a vehicle AC generator, a stator core (42) is formed by laminating thin steel sheets, the stator core (42) being provided with a plurality of slot portions (43) which accommodate a stator winding (41) and tooth portions (44) which define adjacent ones of the slot portions; the stator winding (41) is disposed in the slot portions to constitute a stator (4); the stator core (42) is filled with varnish (45) between laminates of each tooth (44) at least in an inner diameter end surface region which faces the rotor (3) and is coated with epoxy resin varnish (46) on the tooth surface of the inner diameter end surface region to form an anti-rust film.

Abstract: The present specification describes systems, methods, and apparatuses for bonding core laminations for electric machines (e.g., stators, actuators, sensors, etc.) using fluoropolymer films. A first metallic lamination can be aligned together with a second metallic lamination with a fluoropolymer in-between. The first and the second metallic laminations can be bonded together with the fluoropolymer. The first and second metallic laminations can be aligned with the fluoropolymer in-between below the melting temperature of the fluoropolymer. The first metallic stator lamination can be clamped to the second metallic stator lamination to fix the relative position. Thereafter, the temperature of the fluoropolymer can be increased above the melting temperature for bonding the first and the second metallic stator laminations.

Abstract: A laminated iron core and a method for manufacturing the same are provided to secure the lamination strength of the respective iron core pieces thereof, and to provide good magnetic efficiency and to reduce a loss. In a laminated iron core including a first caulking section formed in an area thereof having larger magnetic flux density than other area and a second caulking section formed in the other area, the engagement area A of the recessed sub-sections and projecting sub-sections of the first caulking sections of divided iron core pieces adjoining each other in the laminating direction is set smaller than the engagement area B of the recessed sub-sections and projecting sub-sections of the second caulking sections adjoining each other in the laminating direction.

Abstract: A power tool is provided, including a housing, a permanent magnet electric motor in the housing, and an output member coupled to the electric motor. The electric motor includes a rotor and a stator with at least a North pole and a South pole. The stator includes a lamination stack having loose laminations held together via an overmolded resin. The overmolded resin include a longitudinal overmold layer covering at least a portion of at least one of an inner or outer surfaces of the lamination stack, and two end cap portions extending laterally from the ends of the longitudinal overmold layer to firmly cover ends of the lamination stack.

Abstract: A rotor includes: a rotor core fixedly attached to a rotational shaft and having a magnet-inserted hole portion; a magnet inserted into the magnet-inserted hole portion; and a resin portion injected into the magnet-inserted hole portion. The rotor core is constructed by axially stacking a plurality of electromagnetic steel sheets. The electromagnetic steel sheets include: an electromagnetic steel sheet having the magnet-inserted hole portion and a weight-reducing-purpose hole portion provided separately from the magnet-inserted hole portion; and an electromagnetic steel sheet located on at least one axial end of the rotor core and having a portion covering the hole portion formed in the electromagnetic steel sheet.

Abstract: The invention relates to a rotor for an electric motor, comprising a rotor shaft, a rotor core stack that is attached to the rotor shaft, a ring member which surrounds the rotor core stack, and a gap located between the rotor core stack and the ring member. Adhesive is introduced into the gap for fastening the ring member to the rotor core stack. Molded articles that are used as spacers are admixed to the adhesive.

Abstract: A stator includes a stator core, which has a plurality of stacked electromagnetic steel sheets, caulking portions configured to fix the plurality of electromagnetic steel sheets to each other, and a plurality of slot portions open toward an inner circumference side and arrayed along a circumferential direction. A number Q (an integer of 1 or greater) of the caulking portions, a number S of the slot portions and a number P of the poles satisfy Q?S and Q=P×n/2 (where n is an integer of 1 or greater). The stator is preferably part of a motor for a compressor.

Abstract: A laminated core block includes a plurality of core members made of magnetic sheets stacked one on top of another, the plurality of core members including first and second core members which adjoin in a laminating direction, and a thermoplastic resin strand placed between the first and second core members. The thermoplastic resin strand is arranged to pass along one side surface of the first core member, between the first and second core members and along a side surface of the second core member on a side opposite to the aforementioned side surface of the first core member in this order. The first and second core members are bonded to each other by melting and curing the thermoplastic resin strand.

Abstract: A rotor assembly or other rotating device having a stack of laminations or laminates that are chemically bonded together. Chemical bond of the laminates may have a strength that approaches the strength of the material of metal laminates. Chemical bonds may be effective in holding the laminates at temperatures when subject to rigorous mechanical operations such as high rotation speed and vibration.

Abstract: A method for manufacturing a pressure-laminated stator ring includes forming a plurality of stator ring elements, and electrically insulating each of the stator ring elements. The electrically-insulated stator ring elements are pressure-laminated together to form a multi-layered stator ring.

Abstract: A motor housing structure includes a first cover, a stator, and a second cover. The first cover is fixed to the one end of the stator. The second cover is fixed to the other end of the stator. The second cover defines a slanted annular groove. One lower end of the groove defines an opening.