Homogeneous Core Or Yoke (e.g., Solid Core) Patents (Class 310/216.066)
  • Patent number: 11636963
    Abstract: A method for manufacturing a powder magnetic core, including a step of compacting a raw material powder to form a compact, a step of performing a first heat treatment on the compact to obtain a first heat-treated body, and a step of performing a second heat treatment on the first heat-treated body to obtain a second heat-treated body, wherein the raw material powder contains a soft magnetic powder and a lubricant that has a melting point Tm, the first heat treatment is performed in a temperature range from Tm to Tm+50° C. inclusive for a time longer than 10 minutes, and the second heat treatment is performed in a temperature range from 400° C. to 900° C. inclusive for a time of 3 minutes to 90 minutes inclusive, the temperature range of the second heat treatment being higher than the temperature range of the first heat treatment.
    Type: Grant
    Filed: June 18, 2019
    Date of Patent: April 25, 2023
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC SINTERED ALLOY, LTD.
    Inventors: Tatsuya Saito, Hijiri Tsuruta, Tomoyuki Ueno
  • Patent number: 10312778
    Abstract: This stator includes: a plurality of divided core units 11a and 11b which respectively have: a plurality of annular divided cores 12a and 12b in each of which a plurality of tooth portions 13 are provided at a predetermined interval on the inner periphery of the corresponding one of annular back yoke portions 14 which are formed as a plurality of divided parts in the axial direction of the rotary electric machine; and a plurality of coils 15 respectively mounted to the tooth portions, wherein the plurality of divided core units are assembled in the axial direction such that the tooth portions thereof are coupled to each other via the annular back yoke portions.
    Type: Grant
    Filed: April 4, 2014
    Date of Patent: June 4, 2019
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kota Katsuragi, Shogo Okamoto, Tatsuro Hino
  • Patent number: 9590470
    Abstract: The core inside a combined radial-axial magnetic bearing is stacked with coated laminations each equipped with at least one radial cut. These cuts prevent the inducement of circulating currents caused by varying axial control fluxes through the central hole of the stack. Magnetic symmetry is preserved by pivoting every lamination with respect to the previous one over a particular angle. This arrangement not only reduces the losses in the bearing, but improves the performance of the axial channel as well.
    Type: Grant
    Filed: August 6, 2015
    Date of Patent: March 7, 2017
    Assignee: ATLAS COPCO AIRPOWER N.V.
    Inventors: Hans Vande Sande, Cornelis Theodorus Philippi, Uwe Pahner, Bram Eugene G. Demeulenaere
  • Patent number: 9401236
    Abstract: Magnetic actuator includes a pole body having at least one magnetic region and at least one nonmagnetic region, the nonmagnetic region providing a magnetic isolation of the magnetic region. The pole body is developed as a one-piece component, and the magnetic regions and the nonmagnetic regions of the pole body are connected in a continuous material manner, using a two-component metal powder injection molding process.
    Type: Grant
    Filed: June 14, 2011
    Date of Patent: July 26, 2016
    Assignee: ROBERT BOSCH GMBH
    Inventor: Dieter Maier
  • Publication number: 20130342069
    Abstract: A magnetic core of superparamagnetic core shell nanoparticles having a particle size of less than 50 nm; wherein the core is an iron oxide and the shell is a silicon oxide is provided. The magnetic core is a monolithic structure of superparamagnetic core grains of iron oxide directly bonded by the silicon dioxide shells. A method to prepare the magnetic core which allows maintenance of the superparamagnetic state of the nanoparticles is also provided. The magnetic core has little core loss due to hysteresis or eddy current flow.
    Type: Application
    Filed: June 21, 2012
    Publication date: December 26, 2013
    Applicant: Toyota Motor Engineering & Manufacturing NA
    Inventor: Michael Paul ROWE
  • Patent number: 8607437
    Abstract: An energy harvesting device (EHD) and method including a hollow outer envelope (201) having an inner wall (200) with a first predetermined magnetic field distributed on an inner surface of the inner wall, at least one inner core (202), free to move in the hollow envelope (200) characterized by a second predetermined magnetic field distributed on an inner surface of the at least inner core, the inner core being characterized by one or more convex projections of magnetically active material, at least one conducting loop (203) disposed at locations selected from the group consisting of the outer envelope and the at least inner core, so as to be suffused with magnetic flux due to the magnetic field distributions of the at least one inner core and the at least one outer envelope and generating an alternating current due to movement of the inner core within the outer envelope and a rectifying circuit in electrical connection with the at least one conducting loop (203) rectifying the alternating current into a curre
    Type: Grant
    Filed: February 22, 2013
    Date of Patent: December 17, 2013
    Inventor: Uri Rapoport
  • Patent number: 8610319
    Abstract: An energy harvesting device (EHD) and method including a hollow outer envelope (201) having an inner wall (200) with a first predetermined magnetic field distributed on an inner surface of the inner wall, at least one inner core (202), free to move in the hollow envelope (200) characterized by a second predetermined magnetic field distributed on an inner surface of the at least inner core, the inner core being characterized by one or more convex projections of magnetically active material, at least one conducting loop (203) disposed at locations selected from the group consisting of the outer envelope and the at least inner core, so as to be suffused with magnetic flux due to the magnetic field distributions of the at least one inner core and the at least one outer envelope and generating an alternating current due to movement of the inner core within the outer envelope and a rectifying circuit in electrical connection with the at least one conducting loop (203) rectifying the alternating current into a curre
    Type: Grant
    Filed: February 22, 2013
    Date of Patent: December 17, 2013
    Inventor: Uri Rapoport
  • Patent number: 8508096
    Abstract: There is provided a stator core including a core back having an opening such that the core back is fixed to a stationary member by being pressed and fitted thereto; and a plurality of teeth portions being protruded from the core back in a radial direction, each teeth portion including a winding recess around which a coil is wound, wherein the core back and the teeth portions are formed by a sintering process. Since the coil is wound around the winding recess, the height of the wound coil can be reduced.
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: August 13, 2013
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Dae Lyun Kang, Dong Yeon Shin
  • Patent number: 8035273
    Abstract: A rotor for an electric machine having a number of poles includes a shaft that extends along a portion of an axis and defines an outer surface. A first core portion is formed as a single inseparable component and includes a first portion that extends from the outer surface to a first outside diameter to define a first thickness, and a second portion spaced axially from the first portion that includes a reduced back portion that extends from an inside diameter to the first outside diameter to define a second thickness that is less than the first thickness. A second core portion is connected to the first core portion and includes a second outside diameter that is substantially the same as the first outside diameter.
    Type: Grant
    Filed: June 1, 2007
    Date of Patent: October 11, 2011
    Assignee: A.O. Smith Corporation
    Inventors: Dan M. Ionel, Stephen J. Dellinger, Robert J. Heideman, Alan E. Lesak
  • Publication number: 20110204744
    Abstract: A rotor core includes a body made of a soft magnetic material powder, the body being rotatable about a predetermined rotation axis; plural arms formed integral with the body from the soft magnetic material powder, the arms projecting toward an outside of the body in a diameter direction of the body and being provided with a coil; and salient poles formed integral with the arms from the soft magnetic material powder, the poles being mounted at the side of the respective arms reverse to the body.
    Type: Application
    Filed: February 16, 2011
    Publication date: August 25, 2011
    Applicant: TDK CORPORATION
    Inventors: Takamitsu TSUNA, Atsushi GOTO
  • Patent number: 7942651
    Abstract: A miniature cooling device includes numerous improvements capable of increasing the reliability and useful lifetime of the device, as well as improving electrical power to cooling power conversion efficiency. The improvements include a DC motor shaft design that incorporates a flywheel mass 314 with a solid shaft cross-section 300 for increasing shaft stiffness and magnetic flux density in the DC motor. Additional improvements include a bend resistant flexible vane 1114 in the DC motor to compression piston drive coupler, and a sealed cover set configured to be removable to make a motor repair and then replaced.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: May 17, 2011
    Assignee: FLIR Systems, Inc.
    Inventors: Uri Bin-Nun, Daniel L. Manitakos
  • Publication number: 20110050027
    Abstract: A motor rotor includes a magnetically conducting member having an inner periphery and an outer periphery spaced from the inner periphery in a radial direction. The magnetically conducting member further includes first and second ends spaced along an axis perpendicular to the radial direction. The magnetically conducting member includes a reinforcing portion extending from the first end in the radial direction. A rotatable member is formed by injection molding and embraces and engages the outer periphery of the magnetically conducting member. The rotatable member includes an opening receiving the first end of the magnetically conducting member and is rotatable about the axis. A permanent magnet is coupled to the inner periphery of the magnetically conducting member. The reinforcing portion reinforces the first end of the magnetically conducting member, which is useful during injection molding of the rotatable member.
    Type: Application
    Filed: August 28, 2009
    Publication date: March 3, 2011
    Inventor: Alex Horng
  • Publication number: 20100289375
    Abstract: A stator core includes a magnetically conductive member coated with an insulating layer. The magnetically conductive member is integrally formed as a single continuous monolithic piece. The magnetically conductive member includes a ring, a plurality of pole teeth, and a plurality of magnetic pole portions. The ring has an inner periphery defining a compartment. Each pole tooth includes a first end contiguous to the inner periphery of the ring and a second end extending in the compartment. Each magnetic pole portion is contiguous to the second end of one of the pole teeth. The stator core can be utilized to form a stator for an inner rotor motor. Each pole tooth can include arcuate guide portions to allow easy winding of coils.
    Type: Application
    Filed: May 15, 2009
    Publication date: November 18, 2010
    Inventors: Alex Horng, Tso-Kuo Yin
  • Patent number: 7755243
    Abstract: A rotating electric motor includes a rotary shaft capable of rotation, a stator core formed in a cylindrical configuration, a rotor core fixed to the rotary shaft, a magnet set at the rotor core such that a pair of magnetic poles of different magnetism are aligned in the radial direction of the rotor core, a field yoke provided at the perimeter of the stator core, and a winding that can control the magnetic flux density across the rotor core and the stator core by forming a magnetic circuit across the field yoke and the rotor core.
    Type: Grant
    Filed: February 16, 2007
    Date of Patent: July 13, 2010
    Assignees: Toyota Jidosha Kabushiki Kaisha, Nagoya Institute of Technology
    Inventors: Ryoji Mizutani, Kazutaka Tatematsu, Eiji Yamada, Nobuyuki Matsui, Takashi Kosaka
  • Patent number: 7714475
    Abstract: In a multiple phase claw pole type motor which includes: a plurality of claw poles including a claw portion extending in an axial direction and having a magnetic pole surface facing a rotor in a state of being separated from the rotor by a small gap, a radial yoke portion extending radially outwardly from this claw portion, and an outer peripheral yoke extending from this radial yoke portion in the same direction as the direction of extension of the claw portion; a stator core formed by alternately placing the claw poles in a circumferential direction so that a distal end of each claw portion faces the outer peripheral yoke of an adjacent one of the claw poles; and a stator constructed by sandwiching an annular coil with the adjacent claw poles of this stator core, a multiple phase claw pole type motor characterized in that the claw poles are formed by compacting a magnetic powder and are formed of a magnetic compact having a DC magnetizing property of its flux density becoming 1.
    Type: Grant
    Filed: March 16, 2006
    Date of Patent: May 11, 2010
    Assignees: Hitachi Industrial Equipment Systems Co., Ltd., Hitachi Powdered Metals Co., Ltd., Japan Servo Co., Ltd.
    Inventors: Yuji Enomoto, Motoya Ito, Kenji Miyata, Chio Ishihara, Ryoso Masaki, Yasuaki Motegi, Kouki Isozaki, Tadashi Sato
  • Publication number: 20100045123
    Abstract: A stator of an electrical machine has a cross section, a longitudinal extension, a jacket surface, a plurality of winding holders configured for receiving field windings, the winding holders being distributed inhomogenously around an inner circumference of the cross section, such that a density of the field windings in at least one first region formed around a stator circumference is smaller than in an adjacent second region.
    Type: Application
    Filed: August 20, 2008
    Publication date: February 25, 2010
    Inventors: Ludwig Schoen, Florian Esenwein