Secured By Weld Patents (Class 310/216.136)
  • Patent number: 11973369
    Abstract: A laminated core includes a plurality of electrical steel sheets stacked on each other, wherein, among the plurality of electrical steel sheets, both of the electrical steel sheets located on a first side in a stacking direction and the electrical steel sheets located on a second side in the stacking direction are fastened to each other but are not adhered to each other, and the electrical steel sheets located in a center in the stacking direction are adhered to each other but are not fastened to each other.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: April 30, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroshi Fujimura, Takeaki Wakisaka, Ryu Hirayama
  • Patent number: 11668324
    Abstract: A compressor includes a rotor configured to compress air and driven by a shaft. A motor is drives the shaft. The first and second journal bearings facilitate rotation of the shaft. The first journal bearing is upstream from the motor and the second journal bearing is downstream from the motor. The transfer tube is configured to provide cooling air from a bearing cooling air inlet to the first journal bearing. A method for cooling a compressor is also disclosed.
    Type: Grant
    Filed: August 2, 2019
    Date of Patent: June 6, 2023
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Brent J. Merritt, Craig M. Beers, John M. Beck
  • Patent number: 10530233
    Abstract: The disclosure provides a pole-piece structure for a magnetic gear, comprising a plurality of laminate plates, wherein each plate is a metallic ring having a plurality of regularly spaced substantially solid portions joined by hollow connecting portions 104, wherein each plate is connected to an adjacent plate by a connecting means that is formed from or uses the material of the plates, such that the laminate plates form a mono-structure held together by the material of the plates.
    Type: Grant
    Filed: June 30, 2016
    Date of Patent: January 7, 2020
    Assignee: GOODRICH ACTUATION SYSTEMS LIMITED
    Inventor: Andrew Hawksworth
  • Patent number: 9685835
    Abstract: A motor housing for a cabin air compressor includes a central body portion having a center wall thickness and an internal cavity that is configured to receive an electric motor, a first end portion having a second internal cavity that is configured to receive a first end winding of the stator, and a second end portion having a third internal cavity configured to receive a second end winding of the stator. A ratio of a wall thickness of either of the first or the second end portions to the motor wall thickness is at least greater than 1.68 to 1.
    Type: Grant
    Filed: October 11, 2013
    Date of Patent: June 20, 2017
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Darryl A. Colson, Murtuza Lokhandwalla, Brent J. Merritt
  • Patent number: 8698371
    Abstract: A rotor includes a core made of a laminated steel sheet assembly including a plurality of laminated magnetic steel sheets each having a flat plate shape, the core including a through hole at a rotation center, a shaft inserted in a through hole of the core, an inner-peripheral-side welded part located on an inner peripheral side of the core, the welded part being a welded section joining between adjacent steel sheets and joining the laminated steel sheet assembly to the shaft over a laminating direction, and an outer-peripheral-side welded part located on an outer peripheral side of the core and in an end part in the laminating direction, the welded part being a welded section joining between some of the magnetic steel sheets, the joined steel sheets including a steel sheet forming an end face of the core in the laminating direction.
    Type: Grant
    Filed: March 15, 2010
    Date of Patent: April 15, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masaya Komada, Masayuki Matsushita
  • Publication number: 20140009031
    Abstract: A motor stator of the invention is provided with a laminated stator core comprising a plurality of core pieces having teeth and linked by intermediate thin-wall portions. The thin-wall portions are bent to form the stator core into an annular shape with two ends of the stator core joined by welding, and slots are formed between adjoining pairs of the teeth. A welded portion of the stator core is not near a center line in a radial direction of any of the slots.
    Type: Application
    Filed: February 2, 2012
    Publication date: January 9, 2014
    Applicant: PANASONIC CORPORATION
    Inventors: Hu Li, Yuichi Yoshikawa, Yukihiro Okada, Minoru Chamura, Tooru Nakamaru, Yasuji Echizen
  • Patent number: 8569924
    Abstract: A rotating electric machine includes a case, a plurality of teeth, coils and insulating films. The teeth are circumferentially arranged around a predetermined axis forming a center of the teeth. Each tooth has a first end disposed radially at an opposite side thereof from the predetermined axis. The a back yoke has a circular outer periphery, and a cylindrical inner periphery connecting the first ends of the teeth. The outer periphery has a plurality of concave parts opening radially inwardly toward the teeth at positions overlapping with the teeth as viewed radially. A minimum distance measured from an exposure surface of each tooth to the concave part overlapping therewith is smaller than a radial width of the back yoke at a portion where the concave parts are not provided. The exposure surfaces extend radially inwardly of the inner periphery.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: October 29, 2013
    Assignee: Daikin Industries, Ltd.
    Inventors: Yoshiki Yasuda, Akio Yamagiwa
  • Patent number: 8552614
    Abstract: The invention relates to a generator stator configuration, comprising a stiffened stator core having a multitude of stator plates, which have stator teeth on the radial inner periphery of the stator core, each stator plate having a material bond to an adjacent stator plate and/or to a stiffening element on the radial outer periphery on at least one connection point; and a spring-elastic support structure to implement an elastic foundation connection for the stiffened stator core.
    Type: Grant
    Filed: February 6, 2009
    Date of Patent: October 8, 2013
    Assignee: Voith Patent GmbH
    Inventors: Claudinei Altea, Joao Carlos Benedetti
  • Patent number: 8513841
    Abstract: A rotor (10) for a generator, especially for a turbogenerator, is assembled from a plurality of separate rotor elements (11, 12) which are arranged one behind the other in the rotor axis (18), wherein the rotor elements (11, 12) abut on connecting faces and are welded to one another, forming circular weld seams (17) which concentrically encompass in each case an annular central gap (37) with a predetermined gap width. In order to achieve a maximum magnetically active volume with mechanical stresses which are as low as possible, on the outer circumference of the gap (37) the gap merges into a widening cavity (38) which is adjacent to the weld seam (17).
    Type: Grant
    Filed: February 27, 2008
    Date of Patent: August 20, 2013
    Assignee: Alstom Technology Ltd.
    Inventors: Ralf Rotzinger, Markus Vogt, Reinhard Joho
  • Publication number: 20130106234
    Abstract: A rotor core is composed of a plurality of laminated magnetic steel plates, and a plurality of magnet insertion holes include a pair of magnet insertion holes present to widen a spacing therebetween toward the outer peripheral edges of the magnetic steel plates. At least one magnetic steel plate includes communicating portions for allowing the magnet insertion holes to communicate with the outer peripheral edge of the magnetic steel plate, and a peninsula portion formed between the pair of magnet insertion holes present to widen the spacing therebetween toward the outer peripheral edge of the magnetic steel plate and also between a pair of the communicating portions continuous with the pair of magnet insertion holes. The rotor core includes a steel plate fixing portion for fixing the mutually adjacent magnetic steel plates to each other at the peninsula portion.
    Type: Application
    Filed: October 29, 2012
    Publication date: May 2, 2013
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventor: Kabushiki Kaisha Toyota Jidoshokki
  • Patent number: 8415856
    Abstract: A rotor for an electric rotating machine includes a rotor core and a plurality of magnetic poles. The rotor core is formed of a plurality of magnetic steel sheets laminated in the axial direction of the rotor core. The magnetic poles are formed on a radially outer periphery of the rotor core. The magnetic poles are arranged at predetermined intervals in the circumferential direction of the rotor core so that the polarities of the magnetic poles alternate between north and south in the circumferential direction. Furthermore, the magnetic steel sheets forming the rotor core are welded so that a plurality of welds are formed on one of radially outer and inner surfaces of the rotor core. Each of the welds has a pair of axial end portions that are offset from each other in the circumferential direction of the rotor core and electrically connected to each other.
    Type: Grant
    Filed: April 6, 2011
    Date of Patent: April 9, 2013
    Assignee: Denso Corporation
    Inventors: Ryosuke Utaka, Tomokazu Hisada
  • Patent number: 8410657
    Abstract: A stator core of a rotating electrical machine, in which no compressive load is applied to divided cores each having an arc shape, when the divided cores are secured into a circular form, thereby decreasing the motor loss and improving the motor efficiency. The divided cores are circularly disposed, and the divided cores each having the arc shape in section perpendicular to the axial direction of the rotary axis. In the divided cores, there are provided welded portions each of which is diagonally formed between one corner end of a connecting edge and an opposite corner end of a neighboring connecting edge, thereby providing the welded portion diagonal with respect to the axial direction. The connecting edges are in parallel to the axial direction.
    Type: Grant
    Filed: April 6, 2011
    Date of Patent: April 2, 2013
    Assignee: Denso Corporation
    Inventor: Ryosuke Utaka
  • Publication number: 20130038070
    Abstract: A method for assembling part of a generator is disclosed. A magnet assembly with at least one magnet and a mounting plate is fastened to a base element by welding the mounting plate to the base element.
    Type: Application
    Filed: February 16, 2010
    Publication date: February 14, 2013
    Inventor: Kurt Andersen
  • Publication number: 20130026878
    Abstract: The invention relates to a stator in an electric motor comprising a plurality of teeth segments forming a stator ring, said teeth segments comprising outer yoke segments and radial support teeth. Connection elements are arranged on the peripheral front sides of the yoke segment and are offset in the direction of the radial outer side.
    Type: Application
    Filed: November 22, 2010
    Publication date: January 31, 2013
    Applicant: ROBERT BOSCH GMBH
    Inventors: Lin Feuerrohr, Andreas Ewert, Martin Gutmann, Thomas Devermann, Bjoern Nommensen
  • Patent number: 8294315
    Abstract: An inner-rotor brushless motor includes a holding member configured to hold a stator core. The holding member includes a mounting surface disposed perpendicular to a shaft and brought into contact with a mating member in which the inner-rotor brushless motor is installed; bent portions integrated with the mounting surface, bent upward so as to be substantially perpendicular to the mounting surface, and configured to hold the outer circumferential surface of the stator core; and mounting flanges used for fastening the motor to the mating member. The mounting surface, the bent portions, and the mounting flanges are integrated with each other.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: October 23, 2012
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takeshi Iwasa, Hiromasa Masuta
  • Patent number: 8221096
    Abstract: A compressor has stator of a motor is installed in a closed container, on two planes normal to the center axis 1a of the container. On each of the planes, the stator is welded to the container at three welding points. This mounting arrangement on two planes with three welding points on each plane minimizes the amount of movement of the stator in the direction of the center axis.
    Type: Grant
    Filed: March 15, 2007
    Date of Patent: July 17, 2012
    Assignee: Daikin Industries, Ltd.
    Inventors: Hiroyuki Taniwa, Masahide Higuchi, Hideki Mori, Yasukazu Nabetani, Azusa Ujihara
  • Patent number: 8115362
    Abstract: An alternator can reduce the size of welding equipment and shorten the time of welding operation while ensuring high performance and high quality with the generation of electromagnetic noise being suppressed. The alternator includes a rotor having N poles and S poles alternately formed along a circumferential direction thereof, a stator core arranged so as to surround the rotor and having a plurality of axially extending slots formed at a predetermined pitch in the circumferential direction thereof, and a stator having a stator winding fitted into the slots. The stator core is formed by deforming by bending a hexahedral element iron core composed of iron core blocks with their adjacent ends being in abutment with each other and fusion bonded by welding. The weld portions of the blocks have a depth fusion extending at least up to a tensile region where a tensile stress of the stator core is generated.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: February 14, 2012
    Assignee: Mitsubishi Electric Corporation
    Inventors: Shogo Okamoto, Kensaku Kuroki, Tetsuya Amasaki, Shoichiro Nishitani
  • Publication number: 20110316382
    Abstract: A rotor includes a core made of a laminated steel sheet assembly including a plurality of laminated magnetic steel sheets each having a flat plate shape, the core including a through hole at a rotation center, a shaft inserted in a through hole of the core, an inner-peripheral-side welded part located on an inner peripheral side of the core, the welded part being a welded section joining between adjacent steel sheets and joining the laminated steel sheet assembly to the shaft over a laminating direction, and an outer-peripheral-side welded part located on an outer peripheral side of the core and in an end part in the laminating direction, the welded part being a welded section joining between some of the magnetic steel sheets, the joined steel sheets including a steel sheet forming an end face of the core in the laminating direction.
    Type: Application
    Filed: March 15, 2010
    Publication date: December 29, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaya Komada, Masayuki Matsushita
  • Patent number: 7967579
    Abstract: A hermetic compressor is disposed with an annular motor stator, a motor rotor, a casing and plural spot joining portions. The motor rotor is disposed such that it may freely rotate in a space inside the motor stator. The casing includes a cylindrical portion. The cylindrical portion houses the motor stator and the motor rotor. The plural spot joining portions fix the motor stator to the cylindrical portion by spot joining in a state where a clearance is secured between the motor stator and the cylindrical portion.
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: June 28, 2011
    Assignee: Daikin Industries, Ltd.
    Inventors: Masahide Higuchi, Masanori Masuda, Toshiaki Yoshii, Kazuhiro Furusho, Satoshi Ishikawa
  • Publication number: 20110109191
    Abstract: The invention relates to a generator stator configuration, comprising a stiffened stator core having a multitude of stator plates, which have stator teeth on the radial inner periphery of the stator core, each stator plate having a material bond to an adjacent stator plate and/or to a stiffening element on the radial outer periphery on at least one connection point; and a spring-elastic support structure to implement an elastic foundation connection for the stiffened stator core.
    Type: Application
    Filed: February 6, 2009
    Publication date: May 12, 2011
    Inventors: Claudinei Altea, Joao Carlos Benedetti
  • Patent number: 7938630
    Abstract: A compressor includes a compression mechanism, a motor coupled to the compression mechanism via a driving shaft, and a casing to accommodate the compression mechanism and the motor. The motor includes a stator, and a rotor disposed inside the stator and coupled to the driving shaft. The stator is spot-joined to the casing via a plurality of stator spot-joined portions at different positions along a circumferential direction about the driving shaft. Preferably, the stator spot-joined portions are disposed at different axial positions. Also, the stator spot-joined portions are preferably disposed at different circumferential positions from positions of compression mechanism-side spot-joined portions. When an accumulator is connected to the casing via a connection pipe, a straight line between any two of the plurality of stator spot-joined portions preferably crosses a vibration direction of a natural vibration mode of the accumulator.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: May 10, 2011
    Assignee: Daikin Industries, Ltd.
    Inventors: Wakana Koike, Kouki Morimoto, Masanori Yanagisawa, Toshiaki Yoshii
  • Patent number: 7847454
    Abstract: Rotor and stator assemblies that utilize magnetic bearings for supporting the rotor shaft during operation can be suitably used in corrosive environments, such as sour gas. The rotor and stator assemblies include NACE compliant magnetic bearing arrangements for sour gas applications. One embodiment includes a stator assembly that comprises a stator sleeve formed of a magnetic material, a sleeve extender coaxial to the stator sleeve formed of a non-magnetic material fixedly attached to each end of the stator sleeve, wherein a point of attachment is heat treated, and a wall formed of the non-magnetic material fixedly attached to the sleeve extender configured to hermetically house a stator and form the encapsulated stator assembly.
    Type: Grant
    Filed: November 2, 2007
    Date of Patent: December 7, 2010
    Assignee: General Electric Company
    Inventors: Konrad Roman Weeber, Mohamed Ahmed Ali, Mohammad Ehteshami, Ravindra Gadangi, Ramgopal Thodla, Jeremy Daniel Van Dam
  • Patent number: 7821177
    Abstract: A laminated core includes a laminated body, clamping plates and holding members. The laminated body includes a plurality of amorphous alloy plates, which are stacked one after another in a stacking direction such that each adjacent two of the plurality of amorphous alloy plates directly contact with each other. The clamping plates contact opposed end surfaces, respectively, of the laminated body in the stacking direction. A thickness of each of the first and second clamping plates in the stacking direction is larger than that of each of the plurality of amorphous alloy plates. Each holding member contacts with the clamping plates and maintains a predetermined space between the clamping plates while the laminated body is clamped between the clamping plates.
    Type: Grant
    Filed: February 22, 2008
    Date of Patent: October 26, 2010
    Assignee: Nippon Soken, Inc.
    Inventors: Sadahisa Onimaru, Hirofumi Kinjou, Daisuke Miyata, Katsuhiko Oka
  • Patent number: 7791240
    Abstract: Provided are stir-welded rotors and methods of making these. An exemplary stir-welded rotor may include a stack of laminations that each has spaced-apart slots arrayed on an outer circumference. The slots register with slot bars that each has a first extremity extending above the stack of laminations and a second extremity extending below the stack of laminations. A first weld extends between first extremities of adjacent slot bars, and a second stir weld extending between adjacent second extremities of adjacent slot bars.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: September 7, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Timothy J. Alfermann, Arthur L. Mc Grew, Jr., Ahmed M. El-Antably, Charles B. Lucas, Mark L Anderson
  • Patent number: 7761975
    Abstract: The method for making a stator includes making individual strip-shaped laminas (15) for it; stacking the laminas (15) to form a stator core (13) with grooves (18) on one side extending through the core; producing a subassembly by inserting a stator winding (17) into the grooves (18); bending the subassembly to form a cylindrical cavity so that the grooves (18) end in the cavity and connecting two ends (23) of the stator core (13) to each other by a welding seam (20) to maintain this configuration. To produce a welding seam of sufficient strength which does not exert excessive influence on magnetic properties, the welding seam depth (TS) is given by TS=0.5 mm*(Hyoke/mm?1)±?TS, wherein Hyoke is yoke height and ?TS is a tolerance value. An electric machine including the stator made by this method is also described.
    Type: Grant
    Filed: July 7, 2003
    Date of Patent: July 27, 2010
    Assignee: Robert Bosch GmbH
    Inventors: Eberhard Rau, Thomas Berger, Martin Henne, Klaus Pflueger
  • Publication number: 20100166577
    Abstract: A hermetic compressor is disposed with an annular motor stator, a motor rotor, a casing and plural spot joining portions. The motor rotor is disposed such that it may freely rotate in a space inside the motor stator. The casing includes a cylindrical portion. The cylindrical portion houses the motor stator and the motor rotor. The plural spot joining portions fix the motor stator to the cylindrical portion by spot joining in a state where a clearance is secured between the motor stator and the cylindrical portion.
    Type: Application
    Filed: August 8, 2007
    Publication date: July 1, 2010
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Masahide Higuchi, Masanori Masuda, Toshiaki Yoshii, Kazuhiro Furusho, Satoshi Ishikawa
  • Patent number: 7732970
    Abstract: A rotor for an electric machine includes a rotor carrier having a cylindrical axial support portion which extends axially with respect to an axis of rotation of the rotor, a sheet pack which includes a plurality of lamellar sheets and is attached to the axial support portion at an attachment area, and a first weld in the sheet pack at a predetermined distance away from the attachment area to fasten a plurality of the lamellar sheets together.
    Type: Grant
    Filed: May 23, 2006
    Date of Patent: June 8, 2010
    Assignee: ZF Friedrichshafen AG
    Inventors: Hubertus Büttner, Marcus van Heyden, Markus Deutel, Alfons Vollmuth
  • Publication number: 20100135830
    Abstract: A rotating electric machine for a compressor includes a case, a plurality of teeth, coils and insulating films. The teeth are circumferentially arranged around a predetermined axis forming a center of the teeth. Each tooth has a first end disposed radially at an opposite side thereof from the predetermined axis. The a back yoke has a circular outer periphery, and a cylindrical inner periphery connecting the first ends of the teeth. The outer periphery has a plurality of concave parts opening radially inwardly toward the teeth at positions overlapping with the teeth as viewed radially. A minimum distance measured from an exposure surface of each tooth to the concave part overlapping therewith is smaller than a radial width of the back yoke at a portion where the concave parts are not provided. The exposure surfaces extend radially inwardly of the inner periphery.
    Type: Application
    Filed: April 23, 2008
    Publication date: June 3, 2010
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Yoshiki Yasuda, Akio Yamagiwa
  • Patent number: 7728480
    Abstract: The stator core is configured into a cylindrical shape by abutting a laminated core that is obtained by bending and forming a rectangular parallelepiped lamination and integrating the stator core by welding. The lamination is configured by laminating a predetermined number of thin strip-shaped magnetic plates that are formed so as to have a flat rectangular shape, and in addition at least two thin sheet coupling weld portions that integrate the predetermined number of thin strip-shaped magnetic plates by welding are formed so as to extend from a first end to a second end in a direction of lamination on an outer wall surface of the lamination and so as to have a predetermined spacing in a longitudinal direction of the lamination. The stator core is formed such that an axial length A at the thin sheet coupling weld portions and a maximum axial length B between the thin sheet coupling weld portions satisfy an expression: 0.0 mm?B·A?0.2 mm.
    Type: Grant
    Filed: April 12, 2007
    Date of Patent: June 1, 2010
    Assignee: Mitsubishi Electric Corporation
    Inventors: Shogo Okamoto, Hiroya Ikuta, Yoshihiro Harada, Naohiko Harada, Kensaku Kuroki
  • Publication number: 20100084934
    Abstract: An inner-rotor brushless motor includes a holding member configured to hold a stator core. The holding member includes a mounting surface disposed perpendicular to a shaft and brought into contact with a mating member in which the inner-rotor brushless motor is installed; bent portions integrated with the mounting surface, bent upward so as to be substantially perpendicular to the mounting surface, and configured to hold the outer circumferential surface of the stator core; and mounting flanges used for fastening the motor to the mating member. The mounting surface, the bent portions, and the mounting flanges are integrated with each other.
    Type: Application
    Filed: September 29, 2009
    Publication date: April 8, 2010
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Takeshi Iwasa, Hiromasa Masuta
  • Publication number: 20100021321
    Abstract: A compressor includes a compression mechanism, a motor coupled to the compression mechanism via a driving shaft, and a casing to accommodate the compression mechanism and the motor. The motor includes a stator, and a rotor disposed inside the stator and coupled to the driving shaft. The stator is spot-joined to the casing via a plurality of stator spot-joined portions at different positions along a circumferential direction about the driving shaft. Preferably, the stator spot-joined portions are disposed at different axial positions. Also, the stator spot-joined portions are preferably disposed at different circumferential positions from positions of compression mechanism-side spot-joined portions. When an accumulator is connected to the casing via a connection pipe, a straight line between any two of the plurality of stator spot-joined portions preferably crosses a vibration direction of a natural vibration mode of the accumulator.
    Type: Application
    Filed: March 21, 2008
    Publication date: January 28, 2010
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Wakana Koike, Kouki Morimoto, Masanori Yanagisawa, Toshiaki Yoshii