Abstract: A drive including a commutator motor having a motor housing, an end shield secured to the housing, feedthroughs defined in the end shield, brushes mounted in the feedthroughs; and at least one stranded conductor forming a direct electrical and mechanical connection between a brush and the terminal contact arranged outside the motor housing.

Abstract: A brush assembly includes a brush holder, a brush, an elastic element, and a conductive terminal. The brush slidably is accommodated in the brush holder. The elastic element is resisted between the brush and the brush holder. And the conductive terminal is formed by bending from the brush holder.

Abstract: A system for fixing the inner air deflector on a deflective cover for a rotating electrical machine, wherein this deflector is fixed onto the deflective cover using a fixing element and a nut placed through elongated holes on flaps of the inner deflector and through elongated holes on the deflective cover, so that the tightening of the fixing set is performed from an outer part of the housing of the machine, enabling adjustment of a gap between an outer edge of blades of a fan and an inner surface of the inner air deflector, in order to minimize the effects of formation of counter-flowing air currents near the gap.

Abstract: The invention includes a stator disposed inside a yoke, an armature supported inside the stator, a commutator connected to the armature and having a sliding surface in an outer peripheral portion, and a brush disposed opposing the commutator and having a sliding contact surface that comes into sliding contact with the sliding surface of the commutator, wherein the brush has a first member, and a second member with an electrical resistance value higher than that of the first member, the first member is disposed on an entrance side and the second member on an exit side with respect to a direction of rotation of the commutator, and the sliding contact surface of the brush is such that an inclined portion that inclines toward the entrance side with respect to the direction of rotation of the commutator is formed in the first member.

Abstract: An actuator noise reducer reduces the noise output of an HVAC actuator. The noise reducer has a spring arm with a sliding bearing surface which is pressed against a side of the rotating motor shaft. The spring arm introduces a generally radial force on the motor shaft, taking up bearing play and gently pressing the motor shaft into its bearing. A cylindrical hoop mount of the noise reducer mates with and encircles a cylindrical portion of the electrical motor adjacent the shaft for mounting the actuator noise reducer on the motor by axial sliding.

Abstract: An electrical machine (1). The electrical machine (1) has a commutator (3), a brush (5) and a spring. In this case, the brush (5) is designed to make contact with the commutator (3). The spring is provided for the purpose of pressing the brush (5) against the commutator (3). In this case, the spring is designed as a coil spring (7) with a first coil strip (9) and a second coil strip (11).

Abstract: An apparatus including: a brush holder; a radio frequency identification (RFID) device affixed to the brush holder, the RFID device including: a temperature sensor system for determining temperature(s) at one or more distinct locations on the brush holder; and a transmitter for providing indication of the temperature(s).

Abstract: An electric motor is provided including a stator and an armature rotatably received within the stator, the armature having an armature shaft on which a commutator is mounted. The motor also includes a brush assembly having a brush card mount disposed around the commutator, a brush holder mounted on a surface of the brush card mount, and a brush disposed within the brush holder in sliding contact with the commutator to supply electric current to the commutator. A back surface of the brush includes at least one curved surface and a groove. A torsion spring is secured to the brush card mount adjacent the brush holder, the spring having a leg arranged to engage the groove of the back surface of the brush.

Abstract: Described herein are embodiments of methods and systems of monitoring electrical brushes in electrical rotating machinery. One embodiment of the method comprises continuously measuring at least one parameter associated with an electrical brush; and determining, using the at least one continuously measured parameter associated with the electrical brush, maintenance for the electrical brush.

Abstract: There is provided an electric motor and a manufacturing method of the electric motor capable of joining a brush and a commutator without placing load on components. An electric motor is formed at a side of a brush holder 13 with a second notch unit 32, and a groove unit 36 is formed on a brush 12 so that it overlaps the second notch unit 32 in the position where the brush 12 stored in the brush holder 13 does not abut against a commutator 8. By doing so, when joining the brush 12 and the commutator 8, the brush 12 may be temporarily fixed with respect to the brush holder 13 by pushing in the brush 12 in the brush holder 13 and coinciding the second notch unit 32 and the groove unit 36, and fixing a jig and the like to the groove unit 36 in this state.

Abstract: There is provided an electric motor and a manufacturing method of the electric motor capable of joining a brush and a commutator without placing load on components. An electric motor is formed at a side of a brush holder 13 with a second notch unit 32, and a groove unit 36 is formed on a brush 12 so that it overlaps the second notch unit 32 in the position where the brush 12 stored in the brush holder 13 does not abut against a commutator 8. By doing so, when joining the brush 12 and the commutator 8, the brush 12 may be temporarily fixed with respect to the brush holder 13 by pushing in the brush 12 in the brush holder 13 and coinciding the second notch unit 32 and the groove unit 36, and fixing a jig and the like to the groove unit 36 in this state.

Abstract: The present invention in one embodiment is an engine cooling fan module including a motor having a horizontally extending motor shaft, at least one plastic brush guide defining a guide axis aligned with the motor shaft, the at least one plastic brush guide including a first side wall portion extending along the guide axis, a second side wall portion generally opposite the first side wall portion, and a top portion extending between the first side wall portion and the second side wall portion, the second side wall portion defining a radial slot opened at an inner portion of the plastic brush guide, a brush slidingly positioned within the plastic brush guide, and a shunt electrically coupled to the brush and extending through the radial slot.

Abstract: A brush and brush housing arrangement for use with an electric brushed motor containing viscous fluid. The brush and brush housing arrangement comprises a brush housing and at least one brush. The at least one brush comprising a first end that is in contact with a rotating commutator of the motor when in use and an opposed second end. At least one open-faced channel in a surface of the brush extends from the first end to the second end. The open-faced channel provides an exit for entrained fluid from the brush and brush housing, minimizing or eliminating brush lift caused by fluid being forced between the rotating commutator and the brush. Additional pressure relief channels for allowing escape of entrained fluid may be located in the housing.

Abstract: A brush holder apparatus is disclosed. In one embodiment, the brush holder apparatus includes: a first support member; a second support member affixed to the first support member; a brush retainment member affixed to the first support member and extending substantially parallel with the second support member; and a cam member operably connected to the second support member, the cam member configured to retain a brush against the brush retainment member.

Abstract: A carbon brush with a disconnection apparatus has, in a cavity in the brush body, a disconnection body. The disconnection body includes an electrically insulating material and a prestressed compression-spring body. The compression-spring body is configured to act resiliently on the disconnection body. At least one of the compression-spring body and the disconnection body is formed from plastic.

Abstract: A carbon brush with a disconnection apparatus in a cavity in a brush body includes a disconnection body and a prestressed compression-spring body. The disconnection body consists of an electrically insulating material, and the prestressed compression-spring body is configured to act resiliently on the disconnection body. The compression-spring body is formed together with the disconnection body as a short component with a short axial length. In one embodiment, the compression-spring body is in the form of a spring with a plurality of spring turns which, at least in the prestressed, compressed state, are at least partially located one inside the other, shortening them.

Abstract: A brush holder assembly for an alternator having a rotational axis includes a pair of brushes each having a contacting surface defining a width and a height, and each having a shunt wire extending laterally from the brush in the widthwise direction. The brush holder assembly includes a housing having first and second brush chambers, corresponding first and second wire cavities each defining a cavity height, and first and second slots respectively interposed between the corresponding chamber and cavity. The respective shunt wires extend through the first and second slots then through the first and second wire cavities. The cavity heights are each at least approximately 0.9 times the height of one of the brushes. The height of the first wire cavity is less than approximately 0.97 times ((A/2) plus B), wherein A is the brush height and B is the distance between the brushes.

Abstract: Brush holder assemblies are detailed. The assemblies may employ rails, rather than boxes, for supporting brushes. They additionally may extend along all, or substantially all, of the lengths of the brushes for enhanced support of the brushes.

Abstract: A rail brush assembly for an electric motor having a commutator, comprises a brush, a spring, a pair of rails and at least one detent for retaining the brush on the rails. The brush has a groove on each of a pair of opposite sides. The rails are disposed in the grooves for guiding the brush to the commutator with the brush being freely slidable along the rails within a predetermined range of motion. The spring is arranged to urge the brush along the rails towards the commutator of the motor and is attached to an end of the brush remote from the commutator. The detent is formed between the spring and at least one rail to limit the range of movement of the brush along the rails.

Abstract: A brush device for an electric machine is described, having a brush mount that has a brush which is accommodated in it and having a first integrated litz wire, having a first spring, which prestresses the brush against a commutator. In order to create an E machine having an improved service life, at least one second litz wire is developed integrated into the brush.

Abstract: An apparatus for holding a brush in contact with a moving conductive surface, the apparatus includes: a rotatable member disposed adjacent to the brush; and a spring coupled to the brush and to the member and configured to bias the brush towards the moving conductive surface; wherein the rotatable member in a first position makes contact with the brush to secure the brush from movement and in a second position releases the brush from the contact to allow the spring to hold the brush in contact with the moving conductive surface.

Abstract: A brush device for an electric machine includes a brush holder, a brush which is accommodated therein and has an integrated stranded wire, and a first spring which prestresses the brush with respect to a commutator. At least one second spring is disposed parallel to the first spring, which prestresses the brush with respect to the commutator.

Abstract: A brush holder assembly for a dynamo-electric machine includes a brush fixture snap-fittingly secured to a shielding fixture. A brush member is moveably mounted within the brush fixture and includes a recessed region, and a shunt member. The shunt member includes a first end operatively connected to the brush member at the recessed region that extends through an intermediate region to a second end. A constant force spring is operatively connected between the second end section of the brush and the brush fixture. The brush holder assembly also includes a shunt retainer mounted in the brush fixture abutting the brush member. The shunt retainer includes a first leg portion, a second leg portion and a base portion. The shunt retainer is configured to maintain proper alignment of the constant force spring and prevent entanglement of the shunt member.

Abstract: An electric motor (1) comprises a casing (2), a stator housed in the casing (2), a sealing cover (10), a rotor (6) rotatable inside the casing (2) and equipped with a commutator (7), a circuit (8) for powering the commutator (7) comprising two brushes (15) in sliding contact with the commutator (7); the motor (1) comprises two brush holder sleeves (14) in which the brushes (15) slide and two springs (17) operating between the brush holder sleeves (14) and the respective brushes (15) in such a way as to push the latter towards the commutator (7); both the sleeves (14) and the springs (17) form part of the circuit (8) for powering the brushes (15).

Abstract: A cooling module includes a shroud (38) having an integral cover (42). The cover receives a bearing structure (40). A fan (36) is provided for moving air. A rotor and stator assembly (30) has an opened end and includes a stator (29) having permanent magnets. A rotor (31) includes a lamination stack (16), windings (21), a commutator (20); and a shaft (18). The rotor is associated with the stator so as to rotate with respect thereto. One end (34) of the shaft is coupled with the fan and another end (39) of the shaft is received by the bearing structure. A brush and connector unit (52) is associated with the cover of the shroud and includes brushes (58) associated with the commutator, and an electrical connector (62). The cover covers the opened end of the rotor and stator assembly and covers at least a portion of a brush and connector unit.

Abstract: A power tool has an electric motor that includes a commutator, with which at least one commutator brush is acted upon with spring force via at least one commutator spring in the direction of a non-rotatable collector of the commutator. At least one auxiliary tool for adjusting the commutator spring is located on a component of the power tool.

Abstract: A brush holder assembly of an electrical device is disclosed. The brush holder assembly includes a brush holder, a spring clip removable from the brush holder, a spring detachably coupled to the spring clip, and a spring retainer for retaining the spring on the spring clip. The spring clip is slidably disposed in channels of the brush holder. The detachable spring includes an end region extending around the end of the spring clip such that a first portion of the spring is facing a first side of the spring clip and a second portion of the spring is facing a second side of the spring clip. The spring retainer extends around the end of the spring clip over the end region of the spring.

Abstract: An electric motor and fuel pump assembly with a housing having generally opposed ends with an electric motor within the housing having an armature with an axial commutator adjacent one end of the armature and one end of the housing. A fuel pump is positioned adjacent another end of the housing and the armature and is operably connected to the armature for being driven by the electric motor. A carrier within the housing has guides slidably receiving axially elongate brushes disposed generally parallel to the armature axis with ends contacting the commutator. Each brush is biased generally axially into contact with the commutator by a torsional spring with a coiled body having an axis generally transverse to the axis of the armature to decrease the overall axial length of the pump assembly.

Abstract: A DC machine, particularly a DC motor for use in a motor vehicle, includes a stator, a rotor that is supported rotatably in a pole housing having a commutator, and having a brush-holder support, made substantially of plastic, for fixing at least two brushes and further components. The brush-holder support has a device for improving the positioning of the components situated on or at it relative to the rest of the machine and/or for shortening the tolerance chain of the machine, in particular, a longtime stabilization of the overall equipment being also achieved.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: A brush unit for an electric machine has a simple and low-cost but robust design, and can be assembled at low-cost using simple process steps comprises four ring-shaped board elements are stacked on each other, namely two outer circuit boards, each of which is electrically conductively connected to one or more brushes. Two guide boards made of electrically insulative material disposed therebetween, comprise a shape having protrusions and recesses for forming radial guides for the brushes and receptacles for springs acting on the brushes. The springs are spiral springs wound around a mandrel, the flat ends thereof protruding past the springs being rotationally fixedly guided in a guide groove of each receptacle and able to engage behind a stop. In order to assemble the brush unit, the circuit and guide boards are stacked on each other in the axial direction and riveted, then the brushes are inserted in the guides in the radial direction and the springs are placed in the receptacles.

Abstract: An electrical generator includes a rotary disk that is made of plastic injection molding in which a plurality of coils each having an exposed contact is embedded. Two stationary disks are arranged on opposite sides of the rotary disk and each has an inside surface that opposes the rotary disk and carries two semi-circular magnets. The rotary disk is fixed to a shaft having opposite ends fit into bearings that are received in central bores defined in the stationary disks. The coils are each formed by winding a wire in at least one turn in the form of a circle or an ellipse, the turns being coincident with each other or partially offset with respect to each other. Or alternatively, the coils are formed concentric with respect to each other and the rotary disk.

Abstract: A manufacturing method for a brush that can reduce contact surface area between a commutator and the brush, thereby reducing frictional noise, is provided. Specifically, a method to manufacture a brush, which provides one surface with contact surfaces that make sliding contact with the commutator, involves a step to mold a molded body and a step to cut the molded body. In the molding process, carbon powder containing copper powder is sintered to form a molded body having a groove on the top surface along the direction of the axis of rotation of the commutator, and curved surface margins in the margins of the top surface in the direction of the axis of rotation. In the cutting step, the central part of the top surface of the molded body is cut by a grinding stone along the cutting direction to form contact surfaces between the margins of the top surface.

Abstract: Slip ring assemblies for controlling pitch of a wind driven blade such as those utilized in wind turbines can include a series of grooves disposed about an outer perimeter of a rotating portion, each one of the grooves comprising a first planar surface intersecting with a second planar surface at an angle of 75 to 105 degrees, and a concavely rounded bottom portion at the intersection of the first and planar surfaces. The rotating portion of the slip ring can be formed of a bronze material and may include a graphite coating. Also disclosed herein are wind turbine assemblies employing the slip ring assemblies.

Abstract: A carbon brush holder includes an insulated housing having a through hole with a first section, a second section and a stepped portion between the first and second sections. A carbon brush-holding member is inserted into the first section of the insulated housing and has a first end face, a second end face opposite to the first end face, and an insertion portion adjoined with the second end face. The insertion portion of the carbon brush-holding member extends into the second section of the insulated housing, thereby enabling the second end face of the carbon brush-holding member to be located in the second section of the insulated housing. Thus, the second end face of the carbon brush-holding member can firmly contact a conductive member that is disposed inside the second section of the insulated housing and electrically connected with a carbon brush inserted into the carbon brush-holding member.

Abstract: A motor includes a rotor, a commutator, a brush, and a bias member. The commutator has a rectifying surface. The commutator rectifies an electric current supplied to the rotor through the rectifying surface. The rotor is rotated by being supplied with the electric current. The brush makes contact with the commutator via the rectifying surface. The rotor is supplied with the electric current through the brush. The brush starts making contact with the commutator on an entry side of the brush as the rotor and the commutator rotate with respect to the brush along a rotative direction and the commutator intermittently makes contact with the brush. The bias member biases the brush toward the entry side.

Abstract: An electric motor fixedly axially securable in a housing includes a brush plate with a plurality of axially projecting, uniformly circumferentially distributed, convexly shaped, locking segments formed on the brush plate. The brush plate and the locking segments may be formed of an injection-moldable plastic material. The locking segments may be spherically shaped, and the there may be four locking segments. The brush plate may include a plurality of radial, circumferentially distributed, stop surfaces with which are associated a corresponding plurality of radially inwardly projecting radial guides in the housing.

Abstract: A brush holder assembly of an electrical device is disclosed. The brush holder assembly includes a brush holder, a spring clip removable from the brush holder, a spring detachably coupled to the spring clip, and a spring retainer for retaining the spring on the spring clip. The spring clip is slidably disposed in channels of the brush holder. The detachable spring includes an end region extending around the end of the spring clip such that a first portion of the spring is facing a first side of the spring clip and a second portion of the spring is facing a second side of the spring clip. The spring retainer extends around the end of the spring clip over the end region of the spring.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: A curvilinear brush retainer and brushes for an electric motor assembly comprises an end plate upon which is disposed a pair of curvilinear brush retainers. The brush retainers are configured to retain and support a pair of curvilinear brushes as they are biased against the commutator of the electric motor. The curvilinear profile or shape of the brushes allows them to have an extended physical length, thereby allowing the electric motor to have an extended operational life.

Abstract: A brush board assembly for a DC or AC motor employs a spool-shaped frame unitarily formed of a mounting plate, a series of support members that extend axially and define the brush holders, and an outer support plate that is generally parallel to the mounting plate. This frame may be molded of a high strength, high temperature resin for heavy duty motor use. Brush hold down springs are mounted onto push-in carriers that fit into receptacles on the support members. Preferably, scroll or volute springs are employed, and a stop arm on the carrier allows the free end of the spring to be held out of the way for installation or brush change out.

Abstract: Disclosed herein is an apparatus that relates to a dynamoelectric machine brush holder assembly. The apparatus includes, a plurality of brushes, a plurality of brush holders each having a cavity receptive of one of the plurality of brushes and having two protrusions extending in opposite directions along a surface of the brush holder. A base plate with a surface and a plurality of pairs of tangs radially inwardly open radially outwardly closed and each receptive of one of the protrusions of the brush holders.

Abstract: A power tool has an electric motor that includes a commutator, with which at least one commutator brush is acted upon with spring force via at least one commutator spring in the direction of a non-rotatable collector of the commutator. At least one auxiliary tool for adjusting the commutator spring is located on a component of the power tool.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: A vehicle alternator is disclosed having a stator, a rotor having a field winding, a rotary shaft formed with slip rings, and a field winding electrically connected to the slip rings, and a brush holder accommodating therein the brushes in sliding contact with the slip rings. The brush holder has first accommodating portions for accommodating therein brushes and second accommodating portions for accommodating therein spring members for urging the brushes against the slip rings in sliding contact therewith. A seal member is coupled to the brush holder in close proximity to sidewalls of the brushes so as to close opening portions of the first accommodating portions in positions facing the slip rings.

Abstract: An alternator for a vehicle is disclosed as having front and rear frames supporting a stator having a stator winding, a rotor fixedly carried on a rotary shaft and rotatably disposed inside the stator while having a field winding, a bush unit accommodating brushes held in sliding contact with slip rings formed on the rotary shaft, and a brush-wear particle collecting section for collecting brush-wear particles resulting from sliding contact between the brushes and the slip rings. In one embodiment, the bush unit includes a bush holder holding the bushes and a sealing plate member having the brush-wear particle collecting section. In another embodiment, the rear frame carries a protective cover formed with the brush-wear particle collecting section. In a further embodiment, the rotary shaft carries thereon brush-cooling means formed adjacent to the slip rings for creating an air stream to cool the brushes.

Abstract: The present invention provides several improvements in a slip ring (36) that is adapted to provide electrical contact between a rotor (42) and stator (40). In one aspect, a brush tube (39) is crimped around the upper marginal end portions of a plurality of individual fibers (38) inserted therein. In another aspect, a collimator tube (41) extends downwardly beyond the end of the brush tube to limit lateral movement of the fibers in the bundle when the rotor rotates. In yet another arrangement, a spring (55, 56) is arranged to bear against a current-carrying conductor to adjustably vary the force by which the lower ends of the fibers are urged to move toward the rotor.

Abstract: A brush holding apparatus is mounted to an inner wall surface of a rear bracket and a cap mounted to a head portion of a brush holder portion is exposed through an opening in the rear bracket. Brushes are housed inside brush insertion apertures of the brush holder portion and are placed in elastic contact with slip rings by springs. An abrasion detection terminal is insert molded into the brush holder portion, a contact thereof projecting inside one of the brush insertion apertures and coming into contact with the corresponding spring when the brushes are abraded by a predetermined amount.

Abstract: A dual-nature, uni-constructed device, suitable for conducting electricity between two objects in relative motion, comprises two compatible elements each having a straight section and a sinuous section. The two elements are combined to form a unified whole whereby the two straight sections are mutually servable as a brush component and the two sinuous sections are mutually servable as a spring component. The inventive device is associable with an electrical or electromechanical machine so that, during machine operation, the brush component slidingly contacts a first machine part, the spring component is affixed to a second machine part and exerts a bias against the brush component, and the inventive device conducts electrical current from one machine part to the other machine part. Each element includes an electrically conductive main layer (including one or more wire fabric sheets) and two elastomeric outside layers (on opposite sides of the sinuous section).

Abstract: The invention relates to a support element on which the commutator brushes are each disposed on one curved spiral spring each. Said spring, on its side facing away from the commutator brush in the area of the end of the coil is trapezoid and is braced between an outer stop and an inner stop with its longest edge that corresponds to the longest side of the trapezoid.