Abstract: Example brush holder assemblies of an electric machine are disclosed. An example brush holder assembly of an electric machine includes a carbon brush including an upper surface and a lower surface opposite the upper surface. The brush holder assembly also includes one or more lead wires extending out of the carbon brush at an insertion point on the upper surface and a first cavity extending into the carbon brush from the upper surface at a location spaced away from the insertion point of the one or more lead wires and unobstructed by the one or more lead wires.

Abstract: A carbon brush for transferring high currents having a connective piece for connecting an electric conductor and a consumable contact piece having a contact surface formed for abutting against a commutator element. The connective piece has a silver content of approximately 5% by weight to approximately 39% by weight and the contact piece has a silver content of approximately 40% by weight to 100% by weight.

Abstract: An improved an end cap assembly for a fuel pump is provided. The end cap assembly includes first and second brush caps herein that are overmolded onto first and second shunt wires to ensure a fluid-tight seal around the shunt wires without requiring heat staking, sonic welding, or melt flowing the end cap to the shunt wires. The brush caps are cone-shaped and include a snap-fit feature that retains the brush caps in place when the endcap assembly is transported prior to being assembled to a fuel pump body.

Abstract: A brush assembly for transmitting electrical power to a rotating component includes one or more electrically conductive brushes, a housing configured to receive the one or more brushes and hold the one or more brushes in alignment with an opposing surface, and one or more brush carriers. Each carrier is configured to receive and clip onto a respective brush such that each of the one or more brushes can be removed from its respective carrier by unclipping the carrier from the brush.

Abstract: To provide a silver-coated graphite mixed powder including: silver-coated graphite particles each including a graphite particle and silver coated on a surface of the graphite particle, where when a solution obtained by dissolving the silver-coated graphite mixed powder in nitric acid is analyzed through inductively coupled plasma (ICP) emission spectrometry, an amount of silver is 5% by mass or more but 90% by mass or less, an amount of tin is 0.01% by mass or more but 5% by mass or less, and an amount of zinc is 0.002% by mass or more but 1% by mass or less.

Abstract: A terminal-equipped electric wire includes a terminal and an electric wire. The terminal includes a conductor bonding part and a sheath supporting part. The electric wire includes a conductor formed of a plurality of strands and a sheath covering the conductor such that the conductor is exposed to a predetermined length. The conductor exposed from the sheath is bonded to the conductor bonding part, and the sheath is supported by the sheath supporting part and is fixed in the terminal. The sheath supporting part is in a state where there is no permanent distortion with respect to a state when the terminal is present alone.

Abstract: The invention relates to a carbon brush arrangement for connection to an electric motor, comprising at least one carbon brush (17, 18) connected to a connection means (29) provided with a plastic connection housing (32) via a connection conductor (15, 16) provided with a plastic sheath (24, 25), said plastic sheath (24, 25) consisting of perfluoroalkoxy polymer (PFA) in at least a region of transition (33, 34) to the connection housing (32).

Abstract: To obtain a rotating electrical machine preventing a functional failure and shortening of the life of brushes caused by a temperature rise of the brushes installed to a vehicle AC power generator or a motor generator. A brush holder holding brushes supplying a field current to a rotor is provided with brush temperature suppressing metal members installed substantially parallel to the brushes in the vicinity of abutment portions of the brushes and slip rings in point-, line-, or surface-contact with the brushes at least at one point besides energization terminals. The brush temperature suppressing metal members not only diffuse heat generated at the brushes, but also function as a heat capacity for a case where a large amount of heat is generated in a short time, such as during regenerative power generation and a start-up operation, and thereby prevent an excessive temperature rise of the brushes.

Abstract: A connecting device for connecting runs of communication material having a predetermined length and coupling elements at both ends is provided. The connecting device includes a first end, an opposing second end, and a separating element. The first end couples to a coupling element of a first run of communication material and the second end couples to a coupling element of a second run of communication material. The first run and second run of communication material is separated in response to activation of the separating element. Also provided is a bulk cable packaging system that includes a plurality of runs of communication material, each run having a predetermined length and coupling elements at both ends and a plurality of connecting devices. The runs of communication material are coupled together with the connecting devices is operatively coupled to a reel. The reel is then operatively coupled within a container.

Abstract: An arrangement for producing a star connection in the case of an electromotor, in particular three-phase motor; first crimp sleeves being slid onto stator winding-wire end regions and joined thereto; the first crimp sleeves being joined to the second crimp sleeves by a respective welded connection; the second crimp sleeves being slid onto an electrical line and joined thereto.

Abstract: An electric motor is provided including a stator, an armature rotatably received within the stator and having an armature shaft on which a commutator is mounted, and a brush assembly. The brush assembly includes a planar portion disposed around the commutator and accommodating a plurality of brushes, a bridge portion disposed at an end of the commutator and extending from the planer portion via two or more legs, and metal routing(s) disposed on or within the bridge portion to electrically couple the brushes.

Abstract: A brush holder assembly including a quick disconnect assembly for quickly disconnecting a brush and electrical leads from a remaining component of the brush holder assembly to facilitate brush removal and replacement. The quick disconnect assembly includes a receptacle having a cavity for removably receiving and an end of the electrical lead, such as the nugget, and a resilient clip. When positioned in the cavity of the receptacle, the resilient clip urges a surface of the nugget into direct contact with a surface of the receptacle partially defining the cavity, completing an electrical current pathway from the brush through the electrical lead to the nugget, and from the surface of the nugget to the surface of the receptacle.

Abstract: The embodiments of the invention relate to a carbon brush for transmitting high currents, having a connecting element for connecting an electrical track and a consumable contact element with a contact surface that is designed to lie flush against a commutator device, wherein the connecting element and the contact element are combined in a layer transition zone aligned perpendicularly to the direction of wear of the carbon brush and form a one-piece molded body, wherein the connecting element and the contact element have different compositions, such that a carbon component of the contact element is greater than the carbon component of the connecting element and the contact element has a metal component differing from that of the connecting element.

Abstract: A commutation system for a DC motor having a stator including a plurality of windings and a permanent magnet assembly, the assembly has a housing; at least three collector segments connected to stator windings inside the housing; and a rotor assembly in the housing having brushes for connecting the collector segments, the brushes extending from the rotors parallel to the motor axis; wherein the brushes are attached to the rotors to rotate coaxially to each other and contact the surfaces of the collector segments. The system includes proper mechanism for heat conduction from the brushes sliding surface to the external wall. Damping is provided to limit resonance in the commutation system. Also air filtering can be provided to insure clean operation.

Abstract: An electric motor has a pair of brushes for transferring power to windings of a wound rotor by making sliding contact with a cylindrical commutator. Each brush has a body with a pair of end surfaces, and a contact surface extending between the end surfaces and configured to slidingly contact a cylindrical circumferential surface of the commutator. The extending direction of the contact surface is inclined relative to the axial direction of the commutator, and the contact surface is V-shaped when viewed in the extending direction thereof.

Abstract: An opening of a yoke provided to an electric motor is closed by a brush holder of an electricity supply unit. A pair of electricity supply terminals connected to respective brushes is fixed on the brush holder by outsert molding. A brush-side fixing pillar is inserted into a caulking hole piercing through a pigtail connecting portion of each electricity supply terminal, an input-side fixing pillar is inserted into a fixing hole piercing through an input-side connecting portion, and then the brush-side fixing pillar and the input-side fixing pillar are thermally caulked, whereby each electricity supply terminal is fixed on the brush holder. Each input-side fixing pillar and the corresponding brush-side fixing pillar, provided on the brush holder, are spaced away from each other by a predetermined distance so that a first terminal, a second terminal and a choke coil connected therebetween is attachable in place of the electricity supply terminal.

Abstract: Brush holder (1, 1?) for an electrical swivel, wherein the brush holder (1, 1?) is provided with an electrically conductive body (10), provided with means (11,12) for connecting the body (10) to a feed line (30) for electrical energy and provided with at least one recess (13) for receiving a brush (40) adapted to transfer electrical energy towards a connector (20), wherein the brush (40) is connected to the body (10) by means of a electric wire (14) for the transfer of electrical energy from the body (10) towards the brush (40) and by means of a spring (41) for allowing the brush (40) to be pushed out of the recess (13) and to protrude from the surface (80) of the body (10) adapted to face the connector (20) and for urging the brush (40) against the connector (20).

Abstract: A hand tool RFI suppression system comprising a DC motor having a conductive housing, a power supply and a suppression circuit board supporting at least one suppression assembly and at least one ground circuit electrically coupled to the suppression assembly. The suppression circuit board is mounted to the motor housing with the at least one suppression assembly electrically coupled in parallel between the power supply and the DC motor and the ground circuit is electrically coupled to the motor housing. A method of suppressing RFI in a power hand tool is also provided.

Abstract: A multilayer brush, which essentially contains a composite having a graphite component and having a copper component, and a layered structure, a first layer being furnished with a high copper component and a further layer being furnished with a comparatively low copper component. It is provided that the copper component of the first layer in comparison with the copper component of the second layer corresponds to a ratio of ?3/2.

Abstract: A case lid assembly is formed by integrally fitting a brush holder formed of resin and a terminal holder formed of resin to opposite sides of a metal plate which supports a bearing. The brush holder supports a pair of brush bases. The terminal holder supports a PTC element and a pair of electrically conductive members. The electrically conductive members have receptacle terminals and brush base connection portions. Tip ends of the brush bases pass through the metal plate, and come into contact with the brush base connection portions of the electrically conductive members to thereby be electrically connected thereto. The PTC element is accommodated within a PTC element insertion portion of the brush holder which extends through the metal plate in a thrust direction.

Abstract: A motor for HVAC applications, has a stator; a motor housing forming a part of the stator; an end cap fixed to the motor housing, and a rotor rotatably mounted confronting the stator. The end cap has an opening formed by a ring-shaped collar, the collar being at least partly disposed inside the motor housing. A plurality of projections on an outer circumferential surface of the collar are received in a plurality of receiving cutouts in the motor housing. Two fingers formed at the opening of each receiving cutout are deformed to lock the received projection inside the respective receiving cutout. At least three of the projections being pressed against the axially inner end of the respective receiving cutout.

Abstract: A brush holder assembly including a quick disconnect assembly for quickly disconnecting a brush and electrical leads from a remaining component of the brush holder assembly to facilitate brush removal and replacement. The quick disconnect assembly includes a receptacle having a cavity for removably receiving and an end of the electrical lead, such as the nugget, and a resilient clip. When positioned in the cavity of the receptacle, the resilient clip urges a surface of the nugget into direct contact with a surface of the receptacle partially defining the cavity, completing an electrical current pathway from the brush through the electrical lead to the nugget, and from the surface of the nugget to the surface of the receptacle.

Abstract: Systems, methods, and apparatus associated for lifting brushes and shorting slip rings are provided. One embodiment may include a shaft in operable communication with a WRIM rotor; multiple slip rings positioned radially around the shaft and in electrical communication with rotor windings of the WRIM; multiple brushes adapted for selective contact with a respective one of the plurality of slip rings. In addition, the system may include multiple selectively activating electrical contacts in electrical communication with respective terminals of the rotor windings of the WRIM; and an actuating mechanism in operable communication with the brushes and the electrical contacts. When the actuating mechanism is actuated, the electrical contacts create electrical shorts between the slip rings and the rotor windings of the WRIM and the plurality of brushes are lifted from contacting the plurality of slip rings.

Abstract: In a disk brake for a vehicle, an electric motor is attached to a caliper body so as to exhibit a power for urging a friction pad toward a disk rotor. The electric motor includes a brush holder for holding brushes which contact a commutator at positions at even distances in a circumferential direction of an armature. Internal feed terminals are disposed in the brush holder so as to provide connection between the brushes and feed wires respectively leading to the brushes. A rotational angle detecting sensor is disposed in the brush holder so as to detect a rotational angle of the electric motor. The rotational angle detecting sensor is disposed in the brush holder on a side opposite from the internal feed terminals with respect to the armature. Thus, it is possible to improve assemblability of the rotational angle detecting sensor to the brush holder, and facilitate operation of connecting the feed wires to the brush holder.

Abstract: A brush holder includes terminals and a holder body, wherein each terminal includes a pair of connecting terminals provided to sandwich a cut-off portion in which the conducting path is cut to mount an electrical component for connecting the component in series with the conducting path, and a shorting path forming portion connecting the connecting terminal provided at the direct current source side with the brush to short the cut-off portion, wherein the holder body has an opening, from which the shorting path forming portion are exposed, for cutting the shorting path forming portion with the terminals held by the holder body.

Abstract: A fuel pump includes a pump part, a motor part, two brushes, two pigtails, and an urging member. Each pigtail is made of a linear conductive member and includes one end portion electrically and mechanically connected to its corresponding brush. The urging member includes one end engaged with a motor casing, and the other end pressing and urging each brush against a commutator from its other axial end face. A distance between an inclined surface of the brush and a sliding surface of the commutator in an axial direction of the brush becomes longer toward a rear side of the brush in a rotation direction of the commutator. A side surface of each brush and an inner wall of the motor casing, which defines two brush accommodating chambers, define a clearance therebetween. Each pigtail includes an extension portion extending from its one end portion toward the rear side in the rotation direction of the commutator.

Abstract: A brush device for an electric machine is described, having a brush mount that has a brush which is accommodated in it and having a first integrated litz wire, having a first spring, which prestresses the brush against a commutator. In order to create an E machine having an improved service life, at least one second litz wire is developed integrated into the brush.

Abstract: A device for connecting an electric motor intended for use in a fuel tank, in particular of a motor vehicle, with connection contacts carbon brushes sliding over an armature of a rotor, and electrical leads arranged between the connection contacts and the carbon brushes. The electrical leads have a sheath made of polytetrafluoroethylene.

Abstract: A switch for a brush wear monitoring recording circuit for monitoring wear of at least one brush, the switch having an open and a closed state, comprises a fixed part including a switch plate having a switch face and a moving part including a capacitive flag disposed on a brush so as to move the capacitive flag corresponding to a brush wear movement in a brush wear direction and a capacitive plate having a capacitive face, wherein the capacitive face and the switch face are disposed parallel to each other and provide capacitance to the switch, and further wherein the capacitive flag is disposed on the brush so as to bring the capacitive face and the switch face in proximity to each other so as to face each other and increase capacitance, thereby changing the switch state.

Abstract: The present invention relates to a brush 10 suitable for coming into contact with conducting plates 12 provided on an electric motor commutator 11. According to the invention, the brush has a means 15 for adjusting its pole coverage between the start of life of the motor and its stabilized operation. This is therefore a brush with pole coverage that can be varied over its operating life. Such a brush is more particularly fitted into a motor for a ventilation (air conditioning) system for motor vehicle.

Abstract: A rotating electrical machine, which is a direct current motor, includes carbon brushes. Each carbon brush contains graphite grains, metal particles, and solid lubricant, which are sintered in a dispersed state. The graphite grains are each formed of granulated substance of raw graphite particles, and the particle diameters of the graphite grains are within a range of 60 to 280 ?m. The surface of the granulated substance is coated with amorphous carbon made of carbides of organic binder. A plurality of holes are formed in each carbon brush. The dimension (maximum dimension) of the holes is less than half the average particle diameter of the raw graphite particles.

Abstract: An electric motor that includes a rotor; a coil that is wound around the rotor; and a carbon brush that supplies power to the coil, wherein the brush is formed by using a raw material in which artificial graphite whose crystallites are flaky in shape is mixed with natural graphite whose crystallites are squamous or scaly in shape.

Abstract: In a vehicle disk brake, a motor housing houses in a housing recess a case into which an end of an output shaft liquid-tightly protrudes, and is mounted to a caliper body. A reduction mechanism having an output rotating member is sealed in the case while part of the output rotating member fluid-tightly protrudes from the case so as to be coaxially and operatively connected to a rear portion of the screw shaft. Grease is charged into the case. Thus, the case for housing the reduction mechanism is simply configured while preventing leakage of the grease charged into the case, and mounting of the case to the caliper body is facilitated.

Abstract: A switch for a recording circuit used to determine brush wear of an electrical brush comprises a flag having a first end and a second end defining distal ends of the flag. The flag is mounted on the electrical brush at the first end so as to move in unison with brush wear while being in electrical communication with the electrical brush and has a piercing feature on the second end. The switch further comprises a contact plate arrange relative to the flag so as to bring the flag in contact with the contact plate at a predetermined brush wear and includes an inner conductive core encased by a cover forming an outer layer of the contact plate, wherein the piercing feature is configured to penetrate the cover and to contact the conductive core to cause electrically continuous contact between the flag and the contact plate and close the switch.

Abstract: General versatility of a brush holder is enhanced regarding a difference of specifications of connector parts, and costs of an electric motor with brush are reduced. A pair of brush-side connection terminals electrically connected to brushes is provided to a brush holder mounted inside a motor yoke. A connector part and a pinching part are provided in a connector unit formed separately from the brush holder, power connection terminals are provided in the connector part, and connector-side connection terminals electrically connected to the power connection terminals are provided inside the pinching part. The pinching part is disposed so as to overlap with the brush holder axially, thereby electrically connecting the brush-side connection terminals and the connector-side connection terminals, and the brushes are electrically connected respectively to the power connection terminals, and the pinching part is sandwiched and fixed between the motor yoke and a gear case.

Abstract: The claimed invention relates to a submersible direct-current electric motor to be used, in particular, for driving a submersible pump in downhole oil production. The claimed motor includes a fixed armature winding; a housing which encloses the armature winding and rotates around it; magnetic field generation means which are fixed in the housing and interact with the armature winding to generate electromagnetic torque; a fixed collector which is electrically connected to the armature winding; brushes which rotate around the fixed collector and are connected to the external electric circuit. The fixed collector and the brushes rotating around it are enclosed in an insulating chamber. The technical result consists in the elimination of the risk of a short circuit between the brushes and the collector of the direct-current motor when it is used as a submersible motor.

Abstract: Electric motor, as well as a brush mount component (34) for positioning of carbon brushes with respect to a commutator (30) of an electric motor (12), having at least one attachment means (55) for fixing the brush mount component (34) on a printed circuit board (28), with an earth contact plate (70) being mounted on the brush mount component (34) and being designed symmetrically with respect to the arrangement of the carbon brushes (32). A method for production of an electric motor such as this is also described.

Abstract: The embodiments of the invention relate to a carbon brush for transmitting high currents, having a connecting element for connecting an electrical track and a consumable contact element with a contact surface that is designed to lie flush against a commutator device, wherein the connecting element and the contact element are combined in a layer transition zone aligned perpendicularly to the direction of wear of the carbon brush and form a one-piece moulded body, wherein the connecting element and the contact element have different compositions, such that a carbon component of the contact element is greater than the carbon component of the connecting element and the contact element has a metal component differing from that of the connecting element.

Abstract: A dynamoelectric machine conductor includes a bus including a central portion, a first connectable site of the central portion connectable with a first conductor and a first arm having a second electrically connectable site connectable with a second conductor. A first fused portion of the first arm located between the first connectable site and the second connectable site, the first fused portion being electrically interruptible to open a circuit between the first connectable site and the second connectable site. A second arm having a third connectable site connectable with a third conductor, and a second fused portion of the second arm located between the first connectable site and the third connectable site. The second fused portion being electrically interruptible to open a circuit between the first connectable site and the third connectable site.

Abstract: A brush holder for a motor. The brush holder includes a plastic support structure corresponding incorporating at least a first and a second essentially rigid conducting element connected, respectively, between positive and negative brush or brushes and associated connecting members to form corresponding connecting paths in the brush holder for connecting the brushes to the terminals of an external source of supply voltage. At least one discontinuity is provided in at least one of the connecting paths. A resiliently deformable and electrically conducting strip is connected mechanically and electrically across this discontinuity, with a substantially permanent connection at one end, and with a thermally fusible connection at the other end, the strip having a resilient pre-loading which tends to break the connection at the said other end.

Abstract: A dynamoelectric machine grommet including, a body portion of the grommet sealably engagable with an opening in a housing of a dynamoelectric machine, and at least one projection extending from the body portion and receptive to a conductor and providing electrical insulation thereto.

Abstract: A brush apparatus includes a brush and a brush holder. The brush includes a pigtail embedded in a wider side thereof so that the longitudinal side in cross-section of the pigtail extends in parallel with a surface of the brush coming into contact with a commutator. The brush holder includes a brush holding member, a brush spring for pressing the brush against the commutator for sliding contact, a base for holding the brush holding member and electrically connecting the same to an earth circuit, and a connection lug on the base. The brush holding member is formed with a notch on a wider side from an upper end thereof for allowing a downward movement of the pigtail when the brush wears and hence is pressed downward. A distal end of the pigtail is connected to the connection lug.

Abstract: In a process for attaching a shunt wire to a carbon brush body in which a resin-containing cement is tamped into a cavity in the brush body, an improved cement is used, formed from a mixture of polyphenylene sulfide powder having a grain size of 5 to 50 ?m and copper-based powder. The brush produced thereby is improved in resistance to alcohol-containing fuels.

Abstract: An electrical brush having at least one conductive element and at least one conditioning material coated on the at least one conductive element wherein the conditioning material has a composition and thickness on the conductive element such that, as deposited on a moving contact surface in the course of brush operation, the conditioning material can have an average film thickness S<˜1 ?m so that current can be conducted by means of electron tunneling through a film thickness of the deposited conditioning material of Si?12 nm thickness over a fractional area fC, greater than 0.01 of a foot print of the conductive element in a current conductive area.

Abstract: An AC generator is provided with a rotor including a rotating shaft having a pair of collector rings, a pair of brushes, and a brush device having a brush holder that housing portions are formed where the pair of brushes is contained. The brush device is provided with a pair of field terminals that ends are connected to each of the brushes and other ends are connected to the control apparatus, fixing terminals, which is electrically insulated with the field terminals, that fix the brush holder, and a wall part that is formed integrally with the brush holder and is arranged between the pair of field terminals.

Abstract: A brush assembly is provided that facilitates a longer usable brush life and permits easy brush assembly replacement. The brush assembly includes an arc-shaped brush and a pivot arm, with the mounting end of the arc-shaped brush bound or otherwise mounted with respect to one end of the pivot arm. The end of the pivot arm that is not bound to the arc-shaped brush typically includes a female cylindrical slot for mating with a male shaft that is prefabricated in the motor housing, parallel to the rotor's axis. When the disclosed brush assembly is installed into an electric motor, the pivot arm slot is slidably positioned onto the shaft in the motor housing, enabling the brush assembly to pivot about the shaft on a plane that is perpendicular to the rotor's axis of rotation. A biasing spring force impels the brush assembly to pivot inward toward the rotor in the longitudinal direction of the brush, and maintains the operating end of the arc-shaped brush in contact with the rotating faces of the commutator.

Abstract: A brush holder device includes a brush including an integrally formed engagement portion; a brush arm having an engagement hole formed therein, the engagement hole assuming substantially the same shape as that of the engagement portion of the brush, and including brush contact portions located at laterally opposite edges of the engagement hole; and a holder. The holder has an engagement hole formed therein, the engagement hole assuming substantially the same shape as that of the engagement portion of the brush, and is fixedly attached to the brush arm such that the engagement hole is aligned with that of the brush arm. The engagement portion of the brush is press-fitted into the engagement holes of the holder and the brush arm, which are fixedly attached to each other, to thereby be fixed in place.

Abstract: A fuel pump forming part of a fuel supply system for an automotive internal combustion engine. The fuel pump includes a hollow casing in which a pump section and an electric motor for driving the pump section are disposed. A connector is provided for connecting the electric motor to an external power source, and has a terminal. A brush is slidably contacted with a rotor of the electric motor so as to supply power to a coil of the rotor. A lead wire is provided for electrically connecting the terminal of the connector to the brush. A plating layer of tin is formed on the lead wire by a tin-electroplating.

Abstract: A motor assembly (10) includes a permanent magnet DC motor (16) having a shaft (24) mounted for rotation with a face gear pinion (26) associated with the shaft. A jack shaft and clutch assembly (18) is associated with the face gear pinion and is constructed and arranged to prevent back drive of the motor under certain operating conditions. A spur or helical pinion (40) is operatively associated with the jack shaft and clutch assembly. A drive member (56) is operatively associated with the spur or helical pinion such that movement of the shaft and face gear pinion moves the spur or helical pinion to drive the drive member. A housing structure is defined by an upper housing (14) joined with a lower housing (12). The motor, the face gear pinion, the jack shaft and clutch assembly, the spur or helical pinion and the drive member are housed within the housing structure. Only one of the upper or lower housings includes mounting structure (25) constructed and arranged to mount the motor assembly to another object.

Abstract: A universal motor comprises a stator interposed between a housing and a novel plastic bracket. The plastic bracket is a unitary piece that not only defines a plurality of terminal receptacles but also supports the motor's outboard bearing. In some embodiments, the plastic bracket also includes an integral post for supporting a spring that urges a carbon brush against the motor's commutator.