Miscellaneous Rotor Structure Patents (Class 310/261.1)
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Publication number: 20140062243Abstract: An internal rotor motor, in particular an electronically commutated internal rotor motor, has a multi-pole stator (28) and a rotor lamination stack (37; 52, 54, 56) mounted rotatably relative to said stator; furthermore a central bore is provided in the rotor lamination stack, the rotor lamination stack comprising individual laminations (41) whose respective central openings (47) comprise radially inwardly projecting first portions or tabs (50) into which a rotor shaft (18) is press-fitted, and said central openings (47) comprise, in angular sectors between the first portions (50), second portions (51) that, in the assembled state, are spaced away from the outside of the shaft (18), at least some (axially central) ones of the individual laminations (41) of the rotor lamination stack (52) being arranged with an angular offset from one another.Type: ApplicationFiled: July 12, 2012Publication date: March 6, 2014Applicant: EBM-PAPST ST. GEORGEN GmbH & Co. KGInventors: Dominik Falk, Arnold Schulde, Mojtaba Moini
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Publication number: 20140042868Abstract: In some embodiments, an electromagnetic machine includes a rotor element configured for movement relative to a stator. The rotor element includes a support member, a backing member, and a magnetic pole assembly. The support member includes a first coupling portion. The backing member is formed, at least in part, from a ferromagnetic material and the magnetic pole assembly is configured to be coupled to the backing member. The magnetic pole assembly and/or the backing member include a second coupling portion configured to removably couple the backing member and the magnetic pole assembly collectively to the first coupling portion of the support member.Type: ApplicationFiled: August 7, 2012Publication date: February 13, 2014Applicant: BOULDER WIND POWER, INC.Inventors: Brian J. Sullivan, James David Duford, James D. Jore, Matthew B. Jore, Michael A. KVAM, David Samsel, James S. Smith
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Patent number: 8643248Abstract: An electrical machine configured to operate in a power range of several MVA includes a rotor configured to rotate about an axis. The rotor includes a rotor winding disposed in a rotor lamination stack and having an exposed winding head outside of the rotor lamination stack. The winding head includes a winding head retention system having a plurality of radially oriented retention elements each including a locking device configured to secure a respective one of the retention elements against at least one of an unintentional loosening and a flying away in an event of a breakage.Type: GrantFiled: October 18, 2011Date of Patent: February 4, 2014Assignee: Alstom Renewable TechnologiesInventors: Alexander Schwery, Serdar Cifyildiz, Matthias Schmid
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Publication number: 20140028149Abstract: A structure of an electromagnetic machine includes an outer support member configured to support a conductive winding or a magnet. The structure further includes an inner support member, a first elongate compression member, a second elongate compression member, and an elongate tension member. The first elongate compression member and the second elongate compression member each include a first end portion coupled to the outer support member and a second end portion coupled to the inner support member to resist radial and axial deflection of the outer support member relative inner support member. The elongate tension member includes a first end portion coupled to the first compression member and a second end portion coupled to one of the inner support or the second elongate compression member to resist rotational deflection of the outer support member relative to the inner support member.Type: ApplicationFiled: December 3, 2012Publication date: January 30, 2014Applicant: BOULDER WIND POWER, INC.Inventor: Francisco Javier Oyague
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Patent number: 8638015Abstract: A motor may include: a rotor case having a coupling hook extending downward in an axial direction, secured to a shaft, and performing rotation; a sleeve supporting the shaft; and a sleeve housing having a projection provided at a front end portion of an upper part thereof in the axial direction and a guide passage provided along the projection such that the coupling hook moves along the guide passage while the sleeve is pressed and inserted into an inner circumferential surface thereof.Type: GrantFiled: September 13, 2010Date of Patent: January 28, 2014Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Young Sun Yoo, Ho Jun Yoo, Yeol Choi
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Patent number: 8630688Abstract: A winding for use in a superconducting electric generator having a rotating rotor assembly surrounded by a non-rotating stator assembly is provided. The winding comprises at least one conductor structure associated with a component in the superconducting electric generator. The conductor structure comprises a plurality of conductive elements formed from a high temperature superconductive material. At least a portion of the conductive elements is arranged in a transposed relationship. A protective shell is positioned about the conductive elements and formed from a high strength alloy suitable for cryogenic temperatures.Type: GrantFiled: March 5, 2008Date of Patent: January 14, 2014Assignee: Siemens Energy, Inc.Inventors: Jiping Zhang, William R. McCown
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Publication number: 20130293061Abstract: A submersible well pump motor has features to prevent the carrier bearing from sliding axially along the stator due to thermal growth of the rotor. The rotor has a shaft and rotor sections spaced apart from each other. Carrier bearings are located between the rotor sections, each having an anti-rotation member that frictionally engages the inner diameter of the stator to prevent spinning of the carrier bearing. A deflectable thrust washer may be located between ends of the carrier bearing and the rotor sections. The thrust washer reduces in thickness in response to an axial thermal growth force due to axial thermal growth movement of the rotor sections and shaft. The thermal growth force is less than an amount of dislodging force required to cause the anti-rotation member to axially move relative to the stator. Rather than deflectable thrust washers, sacrificial thrust washers that dissolve prior to normal operation may be used.Type: ApplicationFiled: July 3, 2013Publication date: November 7, 2013Inventors: David H. Neuroth, Van J. McVicker, Sean A. Cain, Jim F. Evenson, Larry J. Parmeter, Chad A. Craig
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Patent number: 8575878Abstract: An energy converter includes a magnetism generation mechanism unit that generates a magnetic field when connected to an AC electrical power source, and a rotating mechanism unit having a single turn coil array member in which a plurality of single turn coils is disposed at a predetermined interval and a soft magnetic metal plate disposed on a side of the single turn coil array member opposite to the magnetism generation mechanism unit. The rotating mechanism unit is structured such that the single turn coil array member faces the magnetism generation mechanism unit across a predetermined magnetic gap and rotary driven by the magnetic field. Here, a drive signal period of the electrical power source is a period that maximizes an eddy current generated in the soft magnetic metal plate.Type: GrantFiled: November 26, 2009Date of Patent: November 5, 2013Assignee: TBK Co., LtdInventors: Tetsuo Sekiya, Kiyotsugu Narita
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Publication number: 20130241337Abstract: Electrical machine rotors and electrical machines are disclosed. The electrical machine rotors may include a shaft, a pair of permanent magnets arranged to form a magnetic pole on the rotor, a pole iron, and a pair of opposed inter-pole irons. The pole iron may retain the pair of magnets against the inter-pole irons and relative to the shaft. The electrical machine rotors may be assembled into electrical machines that include the rotor and a stator that includes a stator iron and at least one coil. In some examples, the shaft may be hollow, nonmagnetic, fiber-reinforced, and/or fabricated at least partially from a composite material.Type: ApplicationFiled: September 13, 2012Publication date: September 19, 2013Applicant: ABB Research Ltd.Inventor: Darren D. Tremelling
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Patent number: 8531080Abstract: A rotor for a synchronous machine has a rotor axis which defines a rotor shaft. The rotor has a winding support which is arranged on the rotor shaft such that they rotate together, in such a way that it surrounds the rotor shaft in a center section with respect to the rotor axis. The winding support is fitted with a superconducting rotor winding. The rotor has a sleeve which at least radially surrounds the winding support and the rotor winding with respect to the rotor axis. The sleeve is formed integrally from a metal alloy, which is non-magnetic, has an electrical conductivity of at least 60% of the electrical conductivity of copper at 20° C., has a mechanical tensile strength of at least 250 N/mm2 at 200° C. and has a 0.2% proof stress of at least 200 N/mm2 at 200° C.Type: GrantFiled: July 14, 2009Date of Patent: September 10, 2013Assignee: Siemens AktiengesellschaftInventors: Michael Frank, Sven Gattermann, Peter Van Hasselt
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Patent number: 8531081Abstract: A method for producing a rotor assembly for a rotating electrical machine, especially an alternator, the rotor assembly including two rotors defining between themselves at least one inter-rotor space suitable for accommodating at least one magnet structure, which includes at least one index mark. The magnet structure is positioned against at least two of the rotors, using the index mark to identify a direction of orientation of the magnetization of the magnet structure.Type: GrantFiled: November 24, 2008Date of Patent: September 10, 2013Assignee: Valeo Equipements Electriques MoteurInventors: Olivier Gas, Pierre-Yves Bilteryst, Alexandre Pfleger
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Publication number: 20130221797Abstract: An amortisseur assembly comprises an end winding amortisseur. The end winding amortisseur comprises a body, at least one finger element, and a stop block. The body comprises a first edge. The finger element extends from the first edge of the body, and comprises a first surface. The stop block can attached to the first surface. The amortisseur assembly can further comprise a slot amortisseur so that the stop block abuts an end of the slot amortisseur. The amortisseur assembly can be assembled on a radial-flow cooled rotor. A method of forming an amortisseur assembly for a rotor comprises providing one or more slot amortisseurs and one or more of the end winding amortisseurs. The slot amortisseurs can be provided by shortening existing slot amortisseurs. The slot springs can replace existing slot springs, and the one or more slot springs can be longer than the existing slot springs.Type: ApplicationFiled: February 24, 2012Publication date: August 29, 2013Applicant: AGT SERVICES, INC.Inventors: Vincent RIGOSU, JR., Michael Bresney, Kurt Carlone
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Publication number: 20130193687Abstract: A rotor device of an integrated starter-generator motor and a rotor working system are disclosed in the present invention. The rotor device is a monobloc casted and then machined, inseparable one-piece structure. The rotor device takes the shape of a straw hat and is provided with an external side surface of a hat top being surface (11), an external side surface of a hat brim being surface (13), an inner side surface of the hat brim being surface (12) and a surface (14) which connects the surface (11) with the surface (13). The surface (11) of the rotor device is provided with multiple through holes (1) used for fixing with a crankshaft (82). The surface (12) of the rotor device is provided with multiple threaded holes (2) used for connecting with a clutch. The threaded holes (2) pass through the surface (13) corresponding to the surface (12).Type: ApplicationFiled: November 16, 2010Publication date: August 1, 2013Applicant: Jing-Jin Electric Techologies (Beijing) Co., Ltd.Inventors: Ping Yu, Zhenjun Zhang, Wal Cai
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Patent number: 8492950Abstract: In one embodiment, a rotor for an induction motor comprises a punching assembly, a plurality of conductive bars, and an end-ring. The plurality of conductive bars may be substantially parallel to an axis of the rotor and connected to the punching assembly at a periphery of the punching assembly. Each conductive bar includes an end connected to the end-ring. The end-ring comprises a punching side having a surface facing the punching assembly and a housing side having a surface opposite the punching surface. The end-ring may be thicker on the punching side than the housing side. In this manner, the peak end ring stresses may be reduced at higher speeds and the mean time between failures of the rotor may be increased. Alternatively, the threshold speed may be increased and the top-speed of the off-highway vehicle may be increased for a given expected mean time between failures of the rotor.Type: GrantFiled: April 15, 2010Date of Patent: July 23, 2013Assignee: General Electric CompanyInventor: Carlos A. Vallejo
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Patent number: 8482181Abstract: A synchronous reluctance motor system is disclosed. The system may generally comprise an input power source that provides alternating phase current and voltage (e.g., AC current). The input power may be further conditioned through a variable voltage conditioner. The system may also include capacitive elements connected in series with the motor windings.Type: GrantFiled: July 30, 2012Date of Patent: July 9, 2013Assignee: Convergent Power, Inc.Inventor: James F. Murray, III
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Publication number: 20130140942Abstract: There is provided a spindle motor including: a shaft rotatably supported by a sleeve; and a rotor hub fixedly installed on an upper end portion of the shaft, wherein the shaft includes a burr generation suppression part formed at the upper end portion thereof in order to suppress burr generation in an inner peripheral surface of the rotor hub in the case in which the rotor hub is press-fitted to the shaft.Type: ApplicationFiled: November 29, 2012Publication date: June 6, 2013Applicant: Samsung Electro-Mechanics Co., Ltd.Inventor: Samsung Electro-Mechanics Co., Ltd.
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Patent number: 8450895Abstract: A 3-D servo positioning system which may be used for positioning solar panels or other devices has a part-spherical socket member and a ball rotatably engaged in the socket member. Plural electromagnets are positioned in a predetermined pattern in the socket member, while one or more magnets are mounted in an end portion of the ball located in the socket. A shaft extends from a part of the ball outside the socket and a device to be positioned is mounted on the end of the shaft. A controller is programmed to actuate selected electromagnets based on sensor inputs so as to move the ball in the socket and adjust the angle and direction of the device attached to the shaft.Type: GrantFiled: May 5, 2010Date of Patent: May 28, 2013Assignee: Levitate IP, LLCInventor: Ryan R. Howard
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Publication number: 20130113335Abstract: The present invention relates to a method for assembling a motor set that includes: coupling a rotor housing having a plurality of operating holes to a stator having shaft bushings with holes formed therein through the operating holes, thereby making the holes to be seen through the operating holes; coupling the holes of the stator associated with the rotor housing to stator assembly holes of a motor set assembly, the holes of the stator being aligned with the stator assembly holes of the motor set assembly; and inserting rivets into the holes through the operating holes and coupling the rivets to the stator assembly holes.Type: ApplicationFiled: March 8, 2011Publication date: May 9, 2013Applicant: NEW MOTECH CO., LTD.Inventors: Jeong Cheol Jang, Ji Min Lee
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Publication number: 20130099625Abstract: Disclosed herein is a spindle motor including: a shaft forming a rotation center of the motor; a sleeve receiving the shaft therein and rotatably supporting the shaft; a thrust plate protruding in a direction vertical to an axial direction of the shaft and coupled to an upper end portion of the sleeve in the axial direction; and a stopper including a first plate covering an upper end surface of the thrust plate in the axial direction and a second plate bent from one side end of the first plate in a downward axial direction. According to a preferred embodiment of the present invention, a bent stopper is coupled to one side end of a thrust plate of the spindle motor using a fluid dynamic pressure bearing, thereby making it possible to secure a double or more storage space of oil which is an operating fluid.Type: ApplicationFiled: October 23, 2012Publication date: April 25, 2013Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventor: SAMSUNG ELECTRO-MECHANICS CO., LTD.
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Patent number: 8427029Abstract: It is an object of the present invention to provide a rotor shaft capable of sufficiently securing a fastening strength between an inner shaft and an outer shaft, obtaining an excellent anti-rotation torque, and reducing a weight of the rotor shaft. A rotor shaft is divided into an inner shaft and an outer shaft. The inner shaft includes a tip end portion, a rear end portion, and a thick portion. The thick portion connects the tip end portion 41 and the rear end portion with each other in the radial direction, and has the same inner diameter as that of the tip end portion and the same outer diameter as that of the rear end portion. The outer shaft includes an inner cylindrical portion, a magnetic body-mounting outer cylindrical portion, and a flange that connects the inner cylindrical portion and the magnetic body-mounting outer cylindrical portion with each other.Type: GrantFiled: August 31, 2010Date of Patent: April 23, 2013Assignees: OTICS Corporation, Toyota Jidosha Kabushiki KaishaInventors: Yuji Kozawa, Tatsuhiko Mizutani, Hiroki Kato, Takahisa Yashiro
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Patent number: 8373328Abstract: An electric motor with two or more stator sections, each possessing at least two salient pole projections having power windings, and two or more armature sections on a common shaft. The armature sections are at an angle to each other: e.g. 90 degrees for two armatures, 120 degrees for three armatures. Each armature has a lamination stack or ferrite core. The armature sections form a constant air gap with the field poles, and have an elliptical profile with respect to the output shaft. The armature sections have no electrical windings, or conductors and require no slip rings, rotor coils or permanent magnets. The power windings are energized by pulses of electric current. Said pulses are automatically supplied to the salient pole nearest the longest rotor flux path available, as determined by a shaft position sensor.Type: GrantFiled: June 4, 2009Date of Patent: February 12, 2013Assignee: Convergent Power, Inc.Inventor: James F. Murray
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Publication number: 20130015740Abstract: Some embodiments of the invention include a rotor assembly for an electric machine, including a rotor hub module. In some embodiments, the rotor hub module can include a body comprising a first and second group of apertures, an output shaft through a generally radially central portion of the body, and a support region along a generally radially outward portion of the body. In some embodiments a plurality of ribs can radially extend from a region of the body adjacent to the output shaft aperture to a region of the body adjacent to the support region. In some embodiments a plurality of rotor laminations can be operatively coupled to a portion of an outer diameter of the support region.Type: ApplicationFiled: July 12, 2011Publication date: January 17, 2013Applicant: Remy Technologies, LLCInventors: Bradley D. Chamberlin, James J. Ramey
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Patent number: 8344579Abstract: A rotor assembly includes a lamination and a hub. The hub includes an inner portion and an outer portion surrounding the inner portion and separated from it by an expansion gap. The rotor assembly also includes two or more connecting members coupling the inner portion to the outer portion, the connecting members having a first end and a second end.Type: GrantFiled: July 22, 2010Date of Patent: January 1, 2013Assignee: Remy Technologies, L.L.C.Inventors: Attila Nagy, Balazs Palfrai
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Patent number: 8339019Abstract: A structure of an electromagnetic machine includes an outer support member configured to support a conductive winding or a magnet. The structure further includes an inner support member, a first elongate compression member, a second elongate compression member, and an elongate tension member. The first elongate compression member and the second elongate compression member each include a first end portion coupled to the outer support member and a second end portion coupled to the inner support member to resist radial and axial deflection of the outer support member relative inner support member. The elongate tension member includes a first end portion coupled to the first compression member and a second end portion coupled to one of the inner support or the second elongate compression member to resist rotational deflection of the outer support member relative to the inner support member.Type: GrantFiled: July 30, 2012Date of Patent: December 25, 2012Assignee: Boulder Wind Power, Inc.Inventor: Francisco Javier Oyague
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Patent number: 8339006Abstract: An electric generator rotor having one or more permanent magnets coupled thereon. The permanent magnets provide a constant magnetic field in the rotor at all times, therein minimizing the effect of rotor residual magnetism on the start-up characteristics of the electric generator. The type and placement of the one or more permanent magnets on the rotor and/or magnetic field confinement techniques may be utilized to control spatial distribution of magnetic field within the rotor.Type: GrantFiled: February 2, 2010Date of Patent: December 25, 2012Assignee: McMillan Electric CompanyInventors: Vincent Hall, Stephen G. Crain
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Patent number: 8330321Abstract: A turbogenerator (10) has a rotor (11) having a cylindrical rotor body (13), which at each of the two ends merges into a shaft end (14), and in a middle section has the electromagnetically active region (23) of the rotor (11), in which the rotor (11) is assembled from a plurality of rotor parts which are interconnected and arranged in series on the rotor axis (19). With such a rotor, lower losses and temperatures in the end region of the rotor, and overall a higher limit rating or a broadened output range, become possible as a result of the fact that the rotor body (13) in the active region (23) is formed of an easily magnetizable material, especially a first steel, and in that the end sections of the rotor body (13) which are located outside the active region (23) and the shaft ends (14) are formed of a material with reduced magnetizability or of a non-magnetic material, especially a second steel.Type: GrantFiled: July 30, 2009Date of Patent: December 11, 2012Assignee: ALSTOM Technology Ltd.Inventors: Markus Staubli, Reinhard Joho, Ralf Rotzinger
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Patent number: 8330319Abstract: A permanent magnet-less and brushless synchronous system includes a stator that generates a magnetic rotating field when sourced by polyphase alternating currents. An uncluttered rotor is positioned within the magnetic rotating field and is spaced apart from the stator. An excitation core is spaced apart from the stator and the uncluttered rotor and magnetically couples the uncluttered rotor. The brushless excitation source generates a magnet torque by inducing magnetic poles near an outer peripheral surface of the uncluttered rotor, and the stator currents also generate a reluctance torque by a reaction of the difference between the direct and quadrature magnetic paths of the uncluttered rotor.Type: GrantFiled: May 14, 2009Date of Patent: December 11, 2012Assignee: UT Batelle, LLCInventor: John S. Hsu
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Patent number: 8319380Abstract: Electrodymamic machine rotating mass, including for example induction motor rotors, stiffness tuning methods include selective orientation and compression of modular tie rod assemblies into through bores formed in the rotor lamination core outboard of the rotor shaft during motor manufacture, repair or refurbishment. Stiffness tuning enables a motor manufacturer to tune a rotor's rotordynamic stability, and hence the assembled motor's critical vibration speed. Electrodynamic machine rotating mass tuning can be adjusted in response to machine physical design, operational application and manufacturing variation attributes that impact the assembled machine's critical vibration frequency. Thus the present invention offers a systematic, holistic approach to motor vibration refinement through use of a simple kit of modular tie rod assemblies oriented and tightened in a selected array. Rotor stiffness tuning can be tested virtually on computer work stations.Type: GrantFiled: September 25, 2009Date of Patent: November 27, 2012Assignee: Siemens Industry, Inc.Inventor: Sumit Singhal
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Publication number: 20120274175Abstract: A disk motor and an electric power tool in which positioning of a coil disk with respect to a commutator disk can be carried out while reliably ensuring insulating properties are provided. A disk motor having: an output shaft part; a coil disk that is provided with a coil pattern and provided coaxially to the output shaft part; a commutator disk that is provided with a commutator pattern and provided coaxially to the output shaft part; and a positioning pin that is electrically insulated from the coil disk and the commutator disk, is engaged with the output shaft part and the coil disk, and carries out positioning of the coil disk with respect to the output shaft part, and an electric power tool having the disk motor are provided.Type: ApplicationFiled: April 26, 2012Publication date: November 1, 2012Inventors: Hirohisa TOMITA, Hideyuki Tanimoto
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Publication number: 20120274157Abstract: A motor includes a stator having a stator iron core wound with stator windings, a rotor rotatably mounted on a shaft, a bearing for supporting the shaft, and a conductive bracket for fixing the bearing. The rotor is formed of a rotary body that holds a permanent magnet and the shaft that extends through the rotary body at center and joined to the rotary body. An electrostatic capacity between the shaft and an outermost wall of the rotary body is set smaller than an electrostatic capacity between an inner ring and an outer ring of the bearing during rotation of the bearing.Type: ApplicationFiled: February 2, 2012Publication date: November 1, 2012Applicant: PANASONIC CORPORATIONInventors: Akihiko Watanabe, Tatsuo Maetani, Yoshinori Isomura
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Publication number: 20120248918Abstract: A rotor includes a rotor core comprised of steel sheets that are laminated in the axial direction of the rotor core and a rotating component configured to rotate together with the rotor core. Each of the steel sheets has a positioning portion for circumferentially positioning the steel sheet with respect to the rotating component and is formed of a rolled steel material. For each of the steel sheets, the direction of rolling of the steel sheet is circumferentially offset from both imaginary lines X and Y by predetermined angles. Each of the steel sheets is shaped so that the circumferential position of the positioning portion thereof remains unchanged when the steel sheet is front-back inverted about the imaginary line X. When viewed along the axial direction, at least one of the steel sheets is front-back inverted with respect to and thus forms a mirror image of the other steel sheets.Type: ApplicationFiled: March 30, 2012Publication date: October 4, 2012Applicant: DENSO CORPORATIONInventors: Yuuichirou Itou, Masahiro Seguchi, Yuki Takahashi, Hideaki Suzuki
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Patent number: 8258671Abstract: A rotor assembly is assembled by providing an elongated rectangular strip of material having a first edge and a second edge defining a width, cutting the elongated rectangular strip to form a first patterned strip having a first side corresponding to the first edge, winding the first patterned strip portion around the perimeter of the rotor core such that the first edge is adjacent to the perimeter and the patterned strip portion forms a continuous laminated ring structure. Two laminated ring structures can be cut from a single strip, thereby reducing waste material and forming a strong structure.Type: GrantFiled: May 20, 2009Date of Patent: September 4, 2012Assignee: GM Global Technology Operations LLCInventors: Erik Hatch, Constantin C. Stancu, Peter J. Savagian
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Publication number: 20120212098Abstract: The invention relates to an electric machine (2), comprising at least one rotor shaft (3) that is rotatably mounted in a housing (4) by means of at least one rolling body bearing (5), wherein at least one commutator (14) is arranged in a rotationally 11 fixed manner on the rotor shaft (3). To this end, a centrifugal disc (16) is arranged in a rotationally fixed manner on the rotor shaft (3) on the side of the rolling body bearing (5) opposite of the commutator (14). The invention further relates to a hydraulics unit (1), in particular for a motor vehicle, comprising a housing (4) and an electric machine (2).Type: ApplicationFiled: August 20, 2010Publication date: August 23, 2012Applicant: ROBERT BOSCH GMBHInventor: Alain-Bernard Isel
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Patent number: 8227951Abstract: In a three-phase permanent-magnet synchronous machine, a pole gap and a skew of permanent magnets on the rotor are designed such that oscillating torques which are caused by the fifth and seventh harmonics of the stator field and of the rotor field are mutually reduced. In particular, the skew can be chosen as a function of the pole gap, such that the majority of the respective oscillating torques is neutralized. This results in minimal torque ripple.Type: GrantFiled: June 26, 2009Date of Patent: July 24, 2012Assignee: Siemens AktiengesellschaftInventors: Udo Grossmann, Rolf Vollmer, Michael Zastrow
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Publication number: 20120181895Abstract: A permanent magnet rotor of a motor including a rotor core and permanent magnets. The rotor core includes a central core, a plurality of sectional cores, and a connecting mechanism. The sectional cores are integrated with the central core via the connecting mechanism to form a whole iron core. Grooves are formed between each sectional core and the central core and the permanent magnets are embedded in the grooves. The permanent magnet rotor has a simple structure, excellent manufacturability in terms of production and assembly, low manufacturing costs, excellent electromagnetic performance, and meanwhile is robust enough to avoid potential deformation.Type: ApplicationFiled: February 27, 2012Publication date: July 19, 2012Applicant: Zhongshan Broad-Ocean Motor Manufacturing Co., Ltd.Inventor: Mingpan PAN
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Patent number: 8215926Abstract: A sealed compressor includes a housing for receiving a compressor pump unit and an electric motor. The electric motor drives a driveshaft. The driveshaft extends to drive an element within the compressor pump unit to compress a fluid. The motor includes a rotor spaced from a portion of the housing by a gap. The driveshaft drives a counterweight, which has a radially outermost portion extending radially outwardly beyond a radially innermost portion of the stator. The radially outermost portion of the counterweight has an angled face to drive fluid into the gap.Type: GrantFiled: December 9, 2009Date of Patent: July 10, 2012Assignee: Danfoss Scroll Technologies, LLCInventors: Gene Fields, Joe T. Hill
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Publication number: 20120161572Abstract: Various electric motor systems are provided to minimize irradiation of harmful (or first) electromagnetic waves. More particularly, an electric motor system is provided with one or more counter units which minimize irradiation of such harmful (or first) waves by suppressing such waves to (or toward) their sources and/or by emitting counter (or second) electromagnetic waves capable of canceling a desired portion of the harmful (or first) waves. Such counter units may then be incorporated into various locations for opposing magnetic poles of basic rotor units and/or basic stator units of the system. Various methods are also provided to minimize irradiation of such harmful (or first) waves by suppressing the harmful (or first) waves toward their sources and/or by canceling such harmful (or first) waves with the counter (or second) waves.Type: ApplicationFiled: February 29, 2012Publication date: June 28, 2012Inventor: Youngtack SHIM
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Patent number: 8201317Abstract: A method of replacing a generator rotor shaft into a generator includes the steps of moving the rotor shaft such that a central portion supports a main winding section of the generator, and such that smaller diameter portions are supported by bearings, and utilizing a wire that extends through slots in the rotor shaft to connect a rectifier assembly to an exciter rotor.Type: GrantFiled: August 19, 2011Date of Patent: June 19, 2012Assignee: Hamilton Sundstrand CorporationInventors: Scott R. Ganong, Glenn C. Lemmers, Jr.
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Patent number: 8203252Abstract: Permanent magnets are mounted within an electrical machine in a pitched saw-tooth pattern around the rotor shaft. This focused flux configuration provides for improved magnet mounting strength without resort to bonding or taping; provides improved rotor and stator cooling by access to the axial generator air flow; and provides for a simpler and more easily manufactured design. A laminated version of this basic structure provides for reduced surface losses and self-heating.Type: GrantFiled: July 24, 2008Date of Patent: June 19, 2012Inventor: Carlos Gottfried
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Publication number: 20120146450Abstract: An electrical machine configured to operate in a power range of several MVA includes a rotor configured to rotate about an axis. The rotor includes a rotor winding disposed in a rotor lamination stack and having an exposed winding head outside of the rotor lamination stack. The winding head includes a winding head retention system having a plurality of radially oriented retention elements each including a locking device configured to secure a respective one of the retention elements against at least one of an unintentional loosening and a flying away in an event of a breakage.Type: ApplicationFiled: October 18, 2011Publication date: June 14, 2012Applicant: ALSTOM HYDRO FRANCEInventors: Alexander SCHWERY, Serdar CIFYILDIZ, Matthias SCHMID
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Patent number: 8198847Abstract: A brushless motor system which can suppress adverse influences of electromagnetic noise without increasing the size and enhancing the performance of a filter circuit. In a brushless motor system comprising a brushless motor, an inverter, and a direct current power source, a noise return line for returning a noise current is connected between the brushless motor and the inverter. The noise current is generated in the inverter and reaches the brushless motor. With the provision of the noise return line, a common mode current leaking from the brushless motor to a ground can be reduced.Type: GrantFiled: December 15, 2009Date of Patent: June 12, 2012Assignee: Hitachi, Ltd.Inventors: Tadahiko Chida, Akira Mishima, Nobuyasu Kanekawa
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Patent number: 8159103Abstract: A rotor (11) for an electric machine with low-inertia permanent magnets (13) located between the poles (15) of the electric machine and a rotor hub, where the rotor hub is comprised of an internal ferrule (21) and an intermediate ring (23) between it and said magnets (13), with said intermediate ring (23) being made of an amagnetic material (such as aluminum, a composite material or a plastic material) of minimum thickness which prevents flux losses, and with the internal ferrule (21) being made of a metal material (such as cast iron or steel) with sufficient thickness to resist, together with the intermediate ring (23), the mechanical stresses caused by rotor (11) operation.Type: GrantFiled: June 12, 2007Date of Patent: April 17, 2012Assignee: Gamesa Innovation & Technology, S.L.Inventors: Rafael Rodriguez Rodriguez, Jaime Peredo Argos
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Patent number: 8148872Abstract: The present invention generally relates to electric motor systems which minimize irradiation of harmful electromagnetic waves by various means. More particularly, the present invention relates to an electric motor system with one or more counter units which minimize the irradiation of such harmful waves by suppressing the harmful waves to their sources and/or by emitting counter electromagnetic waves capable of canceling a desired portion of the harmful waves. Such counter units may then be incorporated into various locations for opposing magnetic poles of basic rotor units and/or basic stator units of the system. The present invention also relates to various methods of minimizing irradiation of such harmful waves by various electric motor systems, various methods of suppressing the harmful waves toward their sources, and various methods of canceling such harmful waves by the counter waves.Type: GrantFiled: December 31, 2008Date of Patent: April 3, 2012Inventor: Youngtack Shim
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Patent number: 8141233Abstract: A method for manufacturing a lamination for electro motor rotors that have skew or helical slots by forming at least one boss on a face of the lamination and reducing a thickness of a first portion of the boss. The reduction in thickness may be by carrying out a localized narrowing of the thickness of the first portion and the boss may be manufactured by pressing the lamination. The localized narrowing may be carried out by misalignment of a die relative to a punch within a mould.Type: GrantFiled: May 9, 2007Date of Patent: March 27, 2012Assignee: Ernesto Malvestiti S.p.A.Inventors: Alberto Malvestiti, Claudio Malvestiti, Sergio Confalonieri
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Patent number: 8106560Abstract: A brushless motor is provided. A stator core has a plurality of teeth extending radially from an annular portion of the stator core. The number of the teeth is an integral multiple of the number of coil-drive phases. Coil relief holes for allowing coils to enter are formed on the motor base. The number of the coil relief holes is less than the number of the teeth by the number of the coil-drive phases multiplied by N (N is a natural number). The number of turns of the motor-drive coil wound around one of the teeth corresponding to a portion of the motor base where the coil relief hole is not formed is set to less than that corresponding to a portion of the motor base where the coil relief hole is formed.Type: GrantFiled: March 17, 2009Date of Patent: January 31, 2012Assignee: Alphana Technology Co., Ltd.Inventor: Shigeyoshi Mori
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Patent number: 8080911Abstract: A spherical motor rotating in multi degrees of freedom has a reliable capability of determining positioning. The spherical motor includes a hollow spherical-shaped stator installed with a bi-level bobbin wound by coil generating a synthesized magneto-motive force on an inner surface thereof; and a rotor formed inside the stator and rotating around a shaft, wherein a slope of the shaft is adjusted by the synthesized magneto-motive force. Two or more of the bobbins are provided and installed at regular intervals along the inner surface of the stator, and the rotor includes one or more permanent magnets. The spherical motor rotating in multi degrees of freedom, formed with the above mentioned figures, can embody multi degrees of freedom by the interaction between the flowing current in the winding coil around the bobbin and the permanent magnet.Type: GrantFiled: October 16, 2008Date of Patent: December 20, 2011Assignee: ICUF-HYU (Industry-University Cooperation Foundation Hanyang University)Inventors: Sung Hong Won, Dong Woo Kang, Ju Lee
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Patent number: 8080914Abstract: Disclosed herein is a rotation power generating device. The rotation power generating device includes a stator consisting of a plurality of stationary units vertically connected to one another, and a rotator consisting of a plurality of rotating units vertically connected to one another with an angular orientation difference therebetween. Each of the stationary units has a pair of stationary magnets symmetrically embedded inside an inner surface thereof. Each of the rotating units has a pair of rotating magnets and is adapted to be rotated along the inner surface of the corresponding stationary unit about a rotating shaft that is installed in the center of the stator. The rotation power generating device compensates for energy loss of initially acting torque using repulsive force between magnets of the same polarity, resulting in reduced power loss and more effective transmission of energy.Type: GrantFiled: August 31, 2009Date of Patent: December 20, 2011Inventor: Dong goo Han
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Patent number: 8076806Abstract: A spindle motor is provided. The spindle motor includes a base, a bearing housing, a bearing, a rotation shaft, a stator, a bushing, and a rotor. The bearing housing is installed on the base. The bearing is fixed inside the bearing housing. The rotation shaft is installed to be supported by and rotate on the bearing. The stator is disposed around the bearing housing. The bushing is coupled to the rotation shaft. The rotor is coupled to the bushing to rotate through interaction with the stator.Type: GrantFiled: June 30, 2010Date of Patent: December 13, 2011Assignee: LG Innotek Co., Ltd.Inventor: Tae Wook Lee
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Patent number: 8063520Abstract: The invention relates to an electric machine (2) comprising a rotor (6) that contains a shaft (18, 22) that is located, when in operation, in the ambient temperature range, and a superconducting rotor winding (30) that is cooled to a cryogenic temperature when in operation and which is arranged on the shaft (18, 22). Said machine also comprises a cooling system (8) for cooling the rotor winding (30), said system comprises a compensation pressure reservoir (50, 64) for a cooling medium (42). In said electric machine, the compensation pressure reservoir (50, 64) is arranged on the shaft (18, 22).Type: GrantFiled: June 24, 2008Date of Patent: November 22, 2011Assignee: Siemens AktiengesellschaftInventors: Michael Frank, Peter Van Hasselt
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Patent number: 8049393Abstract: A rotor for an electric machine includes a rotor yoke having a plurality of axial winding slots distributed on an outer periphery of the rotor yoke; a winding bar disposed in one of the plurality of axial winding slots, the winding bar having at least one winding end emerging axially from the rotor yoke so as to form an end winding; and a retaining device including a plurality of radial bolts, each of the plurality of radial bolts having a head fixedly connected to a shank, wherein the retaining device retains the end winding against a centrifugal force acting on the end winding.Type: GrantFiled: September 29, 2009Date of Patent: November 1, 2011Assignee: Alstom Technology LtdInventors: Alexander Schwery, Matthias Schmid, Josef Schwanda, Susanne Binder