Abstract: An electric motor comprising a rotor and a stator is disclosed. The rotor is supported on a substantially spherical bearing and is of a substantially spherical design facing the stator, which has a high degree of efficiency. The stator may have a magnetic return-path body which is made of a compressed powder material. The return-path body may be of a substantially spherical design, at least in segments facing the rotor.

Abstract: A permanent magnet generator is provided that is not bulky and does not impede wind capture by a wind turbine. The permanent magnet generator includes a generator shaft; at least three rotors secured with the generator shaft, each rotor including a plate-shaped structure having a permanent magnet attached thereto, each plate-shaped structure being disposed in the longitudinal direction of the generator shaft; and a stator, including a plate-shaped structure with a stator coil of a wound copper wire disposed in at least two gaps formed by the rotors and evenly-spaced apart from the generator shaft. The rotors and stators are disposed alternately in the longitudinal direction of the generator shaft, with a total of not less than five stages. Furthermore, a wind power generator obtained by installing a propeller on the shaft of this permanent magnet generator is provided.

Abstract: A permanent magnet included in a rotor of a brush-less motor is a radial anisotropic magnet in which multi-poles are magnetized in the circumferential direction and is skew magnetized along the axial direction in such a manner that a surface to one end part of an upper side from a central part in the axial direction and a surface to an end part of a lower side from the central part are axially shifted by a predetermined angle in the circumferential direction from each other. In accordance with this skew-magnetization, coggings including irregularly varying components generated in the rotor owing to the three-dimensional shapes of coil ends provided at opposite ends of a tooth 611a for fixing a winding have opposite phases to each other, so that the coggings are cancelled with each other. Accordingly, the coggings can be reduced or cancelled.

Abstract: A surface magnet type rotor and an inner magnet type rotor having good motor characteristics in which bonding strength is high between a magnet section and a soft magnetic yoke section, and structural reliability is high even in high speed use, and its producing method. The rotor comprises an anisotropic bond magnet section and a soft magnetic section wherein the anisotropic bond magnet section is preformed in magnetic field and then formed to be integrated with the soft magnetic section in nonmagnetic field. Subsequently, it is heat hardened to produce a surface magnet type rotor. Magnet units, each having a magnetic pole composed by bonding a pair of permanent magnets such that the directions of magnetization become symmetric with respect to the bonding surface, are linked such that magnetic poles of different polarities appear alternately on the magnetic action surface thus forming an anisotropic magnet body.

Abstract: Disclosed herein is an inner rotor type permanent magnet excited transverse flux motor, in which a laminated structure in an axial direction or in a radial shape is applied to a stator iron core so as to employ a small amount of permanent magnets compared with a conventional outer rotor type permanent magnet excited transverse flux motor, thus providing high output power, increasing the efficiency of power generation, and reducing noise and vibration.

Abstract: A motor is provided, which includes: a rotor having rotor pole groups, in which N-poles and S-poles are alternately arranged in the circumferential direction; an N number (N is a positive integer) of stator pole groups, in which a plurality of stator poles are arranged for individual phases along or in the vicinity of the respective circumferences so as to be positioned at substantially the same rotational phase position in terms of electrical angle; and an (N?1) number of loop windings axially arranged between the stator pole groups, with the same phase being arranged at axial ends, wherein each of the loop windings is arranged radially inner than the outer diameter of each rotor pole group. This simplified winding structure can enhance productivity, reduce size, enhance efficiency and reduce cost.

Abstract: Methods are provided for manufacturing a magnetizable core component for use in an electric motor. The method includes forming a green body from a powdered metal-ceramic composite. The method also includes heating the green body to form a core. The method further includes applying a magnetic field to the core to produce paths in a predetermined orientation, where the paths are configured to allow flux to flow therealong. The magnetizable core component is also provided.

Abstract: An electromotive drive for a motor vehicle is provided. The electromotive drive comprising an armature which is located on a rotor shaft, a tube element with magnetic shells which are fitted to the inner faces, and elements which are fitted to the ends of the tube and support the rotor shaft. Means are provided by means of which elements which support the rotor shaft are aligned in relation to the magnetic shells.

Abstract: An ultra-thin spindle motor having a groove formed on the outer circumferential surface of a thrust bearing is disclosed. The present invention relates to an ultra-thin spindle motor among small-sized motor using a hydro dynamic pressure generating bearing and its object is to provide a spindle motor capable of stably driving without requiring a sleeve that was required to support a shaft in a radial direction in which a thrust bearing sleeve for coupling a hub and a thrust bearing is constructed and a radial hydro dynamic pressure generating groove is formed on the outer circumferential surface to thereby allow a radial hydro dynamic pressure to be generated and support a thrust bearing sleeve coupled integrally to the hub.

Abstract: A stator structure includes a magnetically conductive element and a winding. The magnetically conductive element is integrally formed as a single unit by at least one magnetic powder. The winding is wound around the magnetically conductive element. The manufacturing method of the motor stator is also disclosed.

Abstract: The present invention provides a three-phase motor stator. The shape of the three-phase motor stator is defined by an optimum pole-tooth ratio for reducing the cogging torque of the motor and increasing the efficiency of the motor. The three-phase motor stator includes at least one plate board. The plate board has a circular hole. A plurality of pole-teeth protrude from the rim of the circular hole and the pole-teeth are symmetric. An opening slot is individually located between two adjacent pole-teeth. The pole-tooth ratio ? defined by the tooth angle of a single pole-tooth divided by the pole pitch of two adjacent pole-teeth is between 0.65 and 0.85.

Abstract: A multi-polar rotary machine comprises a cylindrical outer rotor arranged concentrically with the stator and with an air gap therebetween. The stator has two spaced stator elements and a ring shaped permanent magnet held between the stator elements and magnetized so as to form N and S poles in the axial direction of the stator. Small axially separated stator teeth A and ? and B and B are formed on the outer peripheral surface of the spaced stator elements. Stator windings for A phase and B phase are wound around the respective stator elements. The small stator teeth A, ?, B and B are circumferentially shifted from corresponding small rotor teeth by a ¼ pitch of the small stator teeth, respectively. Each of the stator and rotor is formed of pressed powder comprising a soft magnetic material at least one of a resin and an inorganic material.

Abstract: [Object] To improve resistance of a motor device against an organic solvent and to suppress degradation in performance of the motor device with time. [Solving Means] In a motor device, an excitation magnet is formed using a hollow-cylinder shaped anisotropic bonded magnet 13. This bonded magnet 13 is press-fitted in a housing 12 and is held. The bonded magnet 13 is formed of a hollow-cylinder shaped anisotropic rare earth bonded magnet which is obtained by compounding an anisotropic rare earth magnet powder with a phenol-novolac type epoxy resin, followed by molding. The anisotropic rare earth bonded magnet 13 is press-fitted along an inner peripheral portion of the housing 12, and on an exposed surface layer of the anisotropic rare earth bonded magnet press-fitted in the housing, a coating layer is formed by an infiltration treatment using a polyamide-imide-based resin.

Abstract: A polyphase claw-pole armature for an electrical machine is made with several identical segments regularly distributed along the direction of motion and spaced by a magnetic air gap. The number of segments is equal or a multiple of the number of winding phases. Each segment includes a magnetic circuit with a plurality of claws arranged in a plurality of rows, with the base of each claw connected to a common yoke. One or a plurality of non-interlaced coils are included inside each segment, with the coils being wound around the bases of corresponding claws.

Abstract: This invention relates to a transformer and more particularly, to a system and method for making a transformer utilizing dynamic magnetic compaction. A coil is placed in a conductive container, and a conductive powder material, such as ferrite, is placed in the container and surrounds the coil and the turns of the coil. A power supply energizes a capacitor which subsequently provides a high energizing current to a second, energizing coil within which the container, material and inner coil are situated, thereby causing the container, powder materials and coil to be compacted to provide an electrical component, such as a transformer, motor, commutator, rotor or choke.

Abstract: It is made easy for a stator winding to be wound around a stator core and degradation in efficiency is prevented as much as possible. A stator 6 includes a plurality of phases, i.e., of circumferentially divided stator magnetic poles 6a, 6b, 6c. The stator magnetic poles 6a, 6b, 6c are each composed of an arcuate stator core 13 having a plurality of axially extending claw poles 16b and a circumferentially elliptically wound stator winding 14. The stator magnetic poles 6a, 6b, 6c are magnetically divided; therefore, magnetic flux leakage is reduced to improve efficiency. Air flowing between the stator magnetic poles 6a, 6b, 6c can improve a cooling effect.

Abstract: A stator of an electric motor includes a stator core including an annular yoke. The stator core includes a plurality of teeth formed on, for example, an inner periphery of the yoke and has a coil wound on each of the teeth. Each of the teeth includes first and second end portions opposed to each other in a radial direction of the stator core. The first end portion is connected to the yoke. The second end portion is formed with an axially extending projection extending in an axial direction of the stator core. A coil receiving groove is defined between the axially extending projection and the yoke. The axially extending projection includes a distal end portion in the axial direction, and a root portion adjoining a bottom of the coil receiving groove. In the radial direction, a thickness of the root portion is greater than a thickness of the distal end portion.

Abstract: A multi-polar rotary machine comprises a and a cylindrical outer rotor arranged concentrically with the stator and with an air gap therebetween. The stator has two splitted stator elements and a ring shaped permanent magnet held between the stator elements and magnetized so as to form N and S poles in the axial direction of the stator. Small axially separated stator teeth A and ? and B and B are formed on the outer peripheral surface of the splitted stator elements. Stator windings for A phase and B phase are wound around the respective stator elements. The small stator teeth A, ?, B and B are circumferentially shifted from corresponding small rotor teeth by a ¼ pitch of the small stator teeth, respectively. Each of the stator and rotor is formed of pressed powder consisting of soft magnetic material, and of resin and/or inorganic material.

Abstract: The invention relates to a permanent-magnet two-phase synchronous electric motor (1) with mechanical start-up for washing machines and similar, in particular for washing pumps (2), of the type centrally comprising a permanent magnet axial rotor (4) and a stator (5) with a lamination pack core (16) and a double pair of pole pieces (20) with ends enveloping said rotor (4) and with relative windings (L1, L2), wherein the first pair of pole pieces is asymmetrical compared to the second pair of pole pieces. Moreover, said motor is further distinguished for the structure of the stator, which comprises the following characteristics: the ends of the pole pieces (20) are structurally independent and are removably coupled to the lamination pack core; and the lamination pack core has a shorter axial length than the ends of the pole pieces (20). Advantageously, the pole pieces of the stator (5) are obtained by pressing of magnetic powders.

Abstract: An electric motor includes an annular stator core having a pair of ends opposed to each other in an axial direction, and a coil wound around the stator core. The stator core includes a pair of powder magnetic cores each arranged at the pair of ends and a laminated steel plate arranged between the paired powder magnetic cores. Each of the paired powder magnetic cores includes a section arranged outside the coil in the axial direction.

Abstract: A core includes a ring body and a plurality of teeth. The teeth extend radially outward form the outer circumference of the ring body. The core is formed by assembling a first core member and a second core member. Each core member has part of the teeth the number of which is half the total number of the teeth. Each tooth includes a tooth body about which the coil is wound, and a magnetism converging portion provided at the distal end of the tooth body. The tooth height of each tooth body gradually increases from a distal section to a proximal section of the tooth body. The tooth width gradually decreases from the distal section to the proximal section. The wire is wound about each of the teeth of the first and second core members. Then, the first and second core members are assembled to form the core. Accordingly, a rotor core having a high coil accommodation efficiency and a high coil space factor is obtained.

Abstract: An armature for a motor. The armature includes a core formed of compression-molded metal powder. The core has a continuous outer wall, an inner wall defining a slot, and a nonmagnetic section arranged on the outer wall. A coil is arranged in the slot. The coil and the slot have the same hexagonal shape to minimize gaps when the coil is fitted in the slot.

Abstract: There is provided an electrical contact member where wear can be reduced. The electrical contact member is characterized by one or both of conductive metal particles and conductive metal fibers, at least outer circumferential surfaces of which have been modified with carbon nanofibers or carbon nanotubes, being disposed in a contact layer through which current flows.

Abstract: A permanent magnet type rotor comprises an inner member 2 having an outer ring portion 21; an approximately annular outer member 1 having soft magnetism and an inner circumference contacting with an outer circumference of the outer ring portion; and plural permanent magnets 3 disposed at equal intervals on the outer circumference of the outer member toward the circumferential direction. At least one of the inner member 2 and the outer member 1 is made from a sintered material, and the inner member 2 and the outer member 1 are mutually sintered and bonded. Thickness and weight of a dynamotor itself can be reduced and high output and high efficiency can be achieved.

Abstract: Electrodynamic apparatus such as a motor, generator or alternator is configured having a stator core assembly formed of pressure shaped processed ferromagnetic particles which are pressure molded in the form of stator modules. These generally identical stator modules are paired with or without intermediate modules to provide the stator core structure for receiving field winding components. In one embodiment, two sets of the paired stator modules are combined in tandem to enhance operational functions without substantial diametric increases in the overall apparatus.

Abstract: A stator core assembly for use in an electrical machine is provided. The stator core assembly includes a plurality of core components. Each core component forms an arcuate section of the stator core assembly. Each core component is comprised of at least two core component sections, with each core component section adjacent another core component section. Each core component section is formed of a ferrous magnetic powder metal particles which are generally mutually insulated. Such ferrous magnetic powder metal particles are pressure formed into the core component section.

Abstract: To provide a rotor magnet which is small in size and provided with high magnetic energy, a rotor magnet is formed by adding a SmFeN magnetic powder to a binder such as a polyaxnide. The SmFeN magnetic powder is provided in a size of about one-tenth that of an NdFeB magnetic powder. Therefore, the density of the magnetic powder in the magnet can be made uniform. Accordingly, there is not any dispersion of the magnetic poles when a number of poles are magnetized and the magnet can be made smaller since the maximum energy product of the magnet is higher than that of an SmCo series magnet.

Abstract: A composite powder metal disk for a rotor assembly in a circumferential type interior permanent magnet machine. The disk includes an inner ring of magnetically conducting powder metal compacted and sintered to a high density. The disk further includes an outer ring of permanent magnets separated by magnetically non-conducting powder metal compacted and sintered to a high density. The permanent magnets additionally are radially embedded by magnetically conducting powder metal compacted and sintered to a high density with optional intermediate non-conducting powder metal bridges extending radially from the permanent magnets to the outer surface of the disk. A rotor assembly is also provided having a plurality of the composite powder metal disks mounted axially along a shaft with their magnetic configurations aligned. A method for making the composite powder metal disks is further provided including filling a die with the powder metals, compacting the powders, and sintering the compacted powders.

Abstract: A composite powder metal disk for a rotor assembly in a circumferential type interior permanent magnet machine. The disk includes an inner ring of magnetically conducting powder metal compacted and sintered to a high density. The disk further includes an outer ring of permanent magnets separated by magnetically non-conducting powder metal compacted and sintered to a high density. The permanent magnets additionally are radially embedded by magnetically conducting powder metal compacted and sintered to a high density with optional intermediate non-conducting powder metal bridges extending radially from the permanent magnets to the outer surface of the disk. A rotor assembly is also provided having a plurality of the composite powder metal disks mounted axially along a shaft with their magnetic configurations aligned. A method for making the composite powder metal disks is further provided including filling a die with the powder metals, compacting the powders, and sintering the compacted powders.

Abstract: Field magnets are attached to an inner periphery of a stator core, which defines a rotor through hole. The stator core has a plurality of recesses open to the rotor through hole. Each recess faces magnet end portions of the field magnets. The recess surface of the recess is away from the surface AC of the magnet end portion and set back toward an outer periphery of the stator core from a rear surface AD of the magnet end portion.

Abstract: An armature for a motor. The armature includes a core formed of compression-molded metal powder. The core has a continuous outer wall, an inner wall defining a slot, and a nonmagnetic section arranged on the outer wall. A coil is arranged in the slot. The coil and the slot have the same hexagonal shape to minimize gaps when the coil is fitted in the slot.

Abstract: An armature includes a rotary shaft, a core, and a coupling member. The core is formed by using magnetic metal powder and has a tooth. A wire is wound about the tooth. The coupling member has a ductility that is higher than the ductility of the core. The coupling member is located between the core and the rotary shaft. The rotary shaft is press fitted in the coupling member, and the coupling member is press fitted in the core.

Abstract: Dynamo electric machines and stators for use in such machines are provided. The stators comprise plates configured to be substantially flat and a plurality of spaced apart projections or teeth extending away from the plate and, together with the plate defining a plurality of slots therebetween. The stators comprise masses of metal particles. Using stators made from such metal particles provides enhanced machine efficiency, which is believed to be because of reduced eddy current effects in the stator. Motors including rotors having generally flat arrays of permanent magnetic poles and such stators which are spaced apart from and generally facing the permanent magnetic poles and have a plurality of magnetic windings, and pumps powered by such motors are included within the scope of the present invention.

Abstract: A rotor assembly for a brushless motor includes a core circumferentially affixed about a longitudinal surface of a shaft. A rotor magnet covers the entire outer surface of the core to seal the core within the magnet and to prevent exposure of the core to ambient conditions. The rotor magnet has a plurality of portions of alternating magnetic polarity and is formed of a plastic mixed with neodymium-iron-boron particles.

Abstract: The stator for an electrical machine comprises a laminated magnetic circuit 1 having a plurality of teeth delimiting longitudinally oriented slots, electrically conductive wires 2 being disposed in the slots, and winding heads 3 at the ends of the stator. An outer sheath 4 forms part of the final motor. The stator includes a composition 6 for impregnating the winding heads, of which the filler has a large particle size, and a slot-impregnating composition 8, containing a filler of smaller particle size.

Abstract: In order to provide a motor characterized by a high level of efficiency equal to or better than that of using the silicon steel plate, achieved by easy production method and reduced core loss, which result from reduction in the manpower for production by using the sintered metal or powdered iron core in at least one of the stator and rotor, the present invention provides a motor comprising a stator and a rotor wherein either one of said stator or rotor has a magnet, and the other has a magnetic substance. This motor is further characterized in that the main magnetic flux flowing between the stator and rotor changes in the three-dimensional directions according to the magnetic structure of this motor, and at least part of said magnetic substance is composed of an aggregate of magnetic powder.

Abstract: Disclosed herein is, a composite squirrel cage rotor having a polymer resin part containing powder of high magnetic permeability and method for fabricating it. The composite squirrel cage rotor includes a rotating shaft, an inner core, a polymer resin part that fills the cavity of the squirrel cage conductor and contains powder of high magnetic permeability. A squirrel cage conductor is positioned outer to portion of the polymer resin part, is formed of, material having high electric conductivity, and provided with a plurality of axial slots.

Abstract: A d.c. PM motor and corresponding generator having a stator core assembly which is formed of a pressure-shaped processed ferromagnetic particulate material. The spaced apart isotropic core components of the stator core assembly are generally disposed in parallel relationship with the motor axis or generator axis, having a flux interaction region with a flux interaction surface located adjacent the confronting magnetic surface of a rotor and being generally coextensive with the principal dimension thereof to form an air gap. Each core component includes a winding region extending generally in parallel relationship with the device axis a field winding length to a ring-shaped back iron region. The back iron region interconnects the core components in magnetic field exchange relationship. Field windings are mounted over the core components in connection with supporting bobbins.

Abstract: An electric traction motor for a vehicle including a housing, a wound stator field located in the housing, a rotor magnetically interacting with the wound stator field, high energy magnets configured in the rotor, and low energy magnets configured in the rotor.

Abstract: A sulfidation-resistant current-carrying member, such as a commutator, suitable for a direct-current motor in a fuel pump is provided. The current-carrying member for a direct-current motor in a fuel pump includes a commutator composed of a carbon layer having carbon as a principal component and forming a sliding surface at one end, and a metal carbon layer fixedly bound with the carbon layer at the other end and comprising 55 to 90 wt % of metal having brass as a principal component and a remaining portion having carbon as a principal component. By using brass as a primary metal component in the metal carbon layer, it is possible to achieve a commutator with superior resistance to sulfidation.

Abstract: A method and apparatus for fabricating a rotor for an electric traction motor including forming cavities in the rotor, injecting magnetic material in a portion of the cavities, configuring an electrical winding in a portion of the cavities, and post-magnetizing the magnetic material.

Abstract: A structure material of the present invention consisting essentially of 20 parts by weight or more of a polymer mixture consisting essentially of of a thermoplastic aromatic polyester and a thermoplastic aliphatic polyester on the basis of 100 parts by weight of the structure material. The polymer mixture comprises 3 to 40 parts by weight of the aliphatic polyester on the basis of 100 parts by weight of the polymer mixture.

Abstract: The invention relates to a rotating electrical machine with a contacting device whose circumference has at least one slide contact disposed on it, which remains in sliding contact with a brush apparatus (slide system), in which the at least one slide contact is comprises of a wear resistant material. The invention provides that the electrical machine has an internal cooling system in which a fluid/gas mixture used as a cooling medium circulates around the components to be cooled, including the slide system, and the at least one slide contact is comprises of an alloy with at least one alloy component that has an affinity for oxygen.

Abstract: A d.c. PM motor and corresponding generator having a stator core assembly which is formed of a molded or pressure shaped processed ferromagnetic particulate material. The low permeability characteristic of this material is accommodated for by a stator shape which optimizes the efficiency of the coupling of the PM field of a rotor into the stator structure. Efficiency for coupling the applied field into the stator core structure also is enhanced through the utilization of transitions in levels between the induction region of each core component and the field winding support region. A method is described for assembling the stator core assemblies using discrete core component pieces in conjunction with back iron linking components or pieces.

Abstract: A d.c. PM motor and corresponding generator having a stator core assembly which is formed of a pressure-shaped processed ferromagnetic particulate material. The spaced apart isotropic core components of the stator core assembly are generally disposed in parallel relationship with the motor axis or generator axis, having a flux interaction region with a flux interaction surface located adjacent the confronting magnetic surface of a rotor and being generally coextensive with the principal dimension thereof to form an air gap. Each core component includes a winding region extending generally in parallel relationship with the device axis a field winding length to a ring-shaped back iron region. The back iron region interconnects the core components in magnetic field exchange relationship. Field windings are mounted over the core components in connection with supporting bobbins.

Abstract: In a stator core having a plurality of teeth, which elongate in an inner radial direction and slots, which are configured among the teeth, powder is caused to adhere to the stator core, the powder adhering to an inner peripheral face of the stator core is removed, and the stator core is heated to melt and harden the powder.

Abstract: A reluctance rotor and method for manufacturing reluctance rotors having soft magnetic regions and regions with magnetic properties that are dissimilar to those of the soft magnetic region so as to create a flux barrier. The method generally entails producing a magnetic body having a central axis and an outer peripheral surface. The body is composed of concentric regions, at least one of which is a soft magnetic region while at least a second region of the concentric regions is formed of a material with dissimilar magnetic properties to the soft magnetic region. Once formed, the body is divided along radials thereof to form wedge-shaped members, with each wedge-shaped member having coaxial arcuate regions that are portions of the concentric regions of the body.

Abstract: Dynamo electric machines and stators for use in such machines are provided. The stators comprise plates configured to be substantially flat and a plurality of spaced apart projections or teeth extending away from the plate and, together with the plate defining a plurality of slots therebetween. The stators comprise masses of metal particles. Using stators made from such metal particles provides enhanced machine efficiency, which is believed to be because of reduced eddy current effects in the stator. Motors including rotors having generally flat arrays of permanent magnetic poles and such stators which are spaced apart from and generally facing the permanent magnetic poles and have a plurality of magnetic windings, and pumps powered by such motors are included within the scope of the present invention.

Abstract: A high-density stator core for use in electrodynamic devices is fabricated by the electromagnetic pressing of an iron-based powder coated with a dielectric material and methods for performing the electromagnetic pressing are disclosed. The stator core includes a yoke portion that may further include a plurality of integral poles extending either radially outward from an outer circumferential surface of the yoke portion or radially inward from an interior circumferential surface of the yoke portion. The stator core is formed as a near-net-shape compact by an electromagnetic pressing process and has an as-formed density of at least about 98% of the theoretical density.

Abstract: Disclosed herein is a coreless AC Induction motor. The motor comprises a cup type coreless rotor. A rotating shaft is combined with the cup type coreless rotor. An induction rod is inserted into the cup type coreless rotor to guide a magnetic flux from the stator effectively. A stator is positioned around the coreless rotor. The cup type coreless rotor comprises a squirrel cage-shaped conduction cylinder and composite material or polymer resin. The squirrel cage-shaped conduction cylinder is made of material having high electric conductivity, such as aluminum or copper, and has plurality of slots along the axis of the squirrel cage-shaped conduction cylinder. The composite material or polymer resin fills the slots of the squirrel cage-shaped conduction cylinder to make up for the low stiffness of the squirrel cage-shaped conduction cylinder.