Abstract: A turbo-generator has a tapering cooling part positioned between a vapor turbine part and a generator part, and casings of these parts are combined together to form a sealed single-boundary structure. A turbine shaft in the vapor turbine part, a rotary shaft in the cooling part and a generator shaft in the generator part are combined unitarily and are supported by bearing parts in such a way that the unitary shaft does not pass from the boundary structure. The tapering cooling part has a smaller diameter at the side of the generator part, and the inner circumferential surface of the cooling part forms a labyrinth structure to separate the atmospheres of the vapor turbine part and the generator part.

Abstract: A rotor structure for an electrical generator, motor or the like is described which comprises a rotatable generally cylindrically shaped heat pipe defining an internal vapor chamber having an evaporator end and a condenser end, a plurality of radial fins regularly spaced on the periphery of the heat pipe, each fin defining an internal chamber communicating with and extending radially from the vapor chamber, a vaporizable liquid disposed within said heat pipe, and a heat exchanger in thermal contact with the condenser end of the heat pipe.

Abstract: In the gas-cooled electric machine, the stator winding bars, which are connected to one another electrically and mechanically outside the stator core assembly (2) in the overhang space by means of metallic lugs, are provided with caps (8) which virtually completely surround the lugs while leaving free one or more approximately axially extending ducts (9). These ducts (9) are open towards the stator core assembly (2). At its end on the partition side, the cap (8) has an opening (10) which is freely connected to said ducts (9). A flexible line (11) leads from this opening directly into the suction chamber (14) of the fan (5).As a consequence of the pressure difference between the suction chamber (14) and overhang space (13), some of the coolant conveyed by the fan (5) flows through said ducts and cools the rod ends and lugs (7).

Abstract: The dynamoelectric machine has endwindings including a plurality of superposed conductor bars 22 and adjacent end turns 20. Rabbets 32 are formed along the undersides of the adjoining conductor bars and end turns to receive portions 34 of gussets 30, remaining portions 35 of the gussets projecting to one side of the joint. The conductor bars and end turns have grooves 38, 36 forming cooling passages with ports 42, 40 opening to one side of the joint short of the joint. The gusset 30 has a barrier 44 spaced from the joint and forms with the ports a cooling channel 46 between the ports for transporting cooling gas between the cooling gas channels of the conductor bars and end turns.

Abstract: A system for cooling hydrogen which is used for cooling an electric power generator, cooling of the hydrogen being effected by transfer of heat from hydrogen leaving the generator to cooling water extracted from a source which has a temperature determined by external conditions. The system is composed of an indirect heat exchanger for bringing cooling water into heat exchange communication with hydrogen leaving the generator and cooling water is supplied to the heat exchanger partially from the source and partially from cooling water leaving the heat exchanger. A temperature monitoring unit produces an indication of the temperature of the cooling water extracted from the source and a control unit is coupled to the temperature monitoring unit to cool the hydrogen to a desired temperature while maintaining a constant flow rate of cooling water into the heat exchanger.

Abstract: An apparatus for monitoring hydrogen leakage from a generator frame into the stator coil water cooling system. The monitor is designed to alert the operator should leakage exceed a rate of twenty cubic feet per day (20 cfd). A pressure relief valve set at four (4) psig and orifice are provided, along with a second relief valve having a higher setpoint than the first, such that pressure will increase in the holding tank if leakage exceeds 20 cfd setpoint of the orifice. A high pressure alarm, set at a level higher than the first relief valve but less than that of the second, will then sound to alert the operator to protect the system from an overly large or gross failure of the system. By continusouly monitoring a relatively small steady state leakage rate, the operator can be aware of a minor problem which can be corrected at a scheduled maintenance outage, before a gross failure of the system, requiring a costly shutdown of the turbine-generator, would otherwise occur.

Abstract: Cooling means are provided for directly cooling the bore bus bars which connect a direct current exciter such as a bore pack exciter to the field of an electric power generator. Two bore bus bars are separated by an insulating sheet have a circular cross section, and are surrounded by an insulating cylinder. The bore bus bars include an axially extending slot adjacent the insulation to form passageways through which cooling gas flows to directly cool the bus bars and pass through the generator to the cooling unit.

Abstract: A fluid draining system for an electric power generator of the type containing a cooling gas under pressure includes oil-pressurized shaft seals adjacent the rotor bearings, to prevent the pressurized gas from escaping through the bearings. Oil is at a pressure higher than the pressurized gas and means are provided to automatically drain leakage oil from the bottom of the generator. The automatic drain includes a differential pressure valve with its first inlet connected to the drain in the bottom of the generator, its second inlet connected to the gas pressure within the generator, and its outlet completing the drain path for the system when the differential pressure of the first inlet exceeds that of the second inlet by a preset amount.

Abstract: In a gas-cooled electric machine the cooling-gas supply and removal in the cavity between the laminated stator body and housing is arranged so that the heated cooling gases from the central section of the machine are supplied through separate cooling-gas lines to the ends of the machine and, consequently, to the coolers. In this manner, the individual volumetric flows through the individual zones (I, II, III) of the machine can be partitioned so that an equalization of the temperature level in the longitudinal direction of the machine is achieved.

Abstract: A synchronous machine having a rotor with a plurality of salient poles which are supported by a rotor rim. The rotor rim is arranged by means of a hollow annular device in mechanical connection with a rotor hub, cooling gas flowing into the annular device relatively close to the hub and leaving at the rotor rim, flowing through cooling ducts in the rotor and stator, through a cooler and out into a cooling gas space which includes a plurality of guide vanes arranged so that the cooling gas on its way from the cooler to the hollow, annular device passes through the guide vanes and is thus put in rotation around the axis of rotation of the rotor.

Abstract: A salient-pole rotary electric machine comprises a stator including a stator core formed with a plurality of ventilation ducts spaced apart by a predetermined distance in its axial direction and extending in its radial direction, and a stator winding would around the stator core, and a rotor including a rotor shaft, a rotor rim rotatable together with the rotor shaft, a plurality of salient field poles disposed on the outer periphery of the rotor rim in circumferentially spaced apart relation and extending in the axial direction of the rotor rim, and cooling gas passages defined between every adjacent salient field poles. In the rotary electric machine, a closure member is bured in each of the cooling gas passages between the salient field poles to extend from one of the axial ends to the center of the cooling gas passage, and the closure members are disposed between the adjacent salient field poles in a relation alternate with each other in the axial direction of the salient field poles.

Abstract: A cam locked air gap baffle assembly and method of installing same within a stator of a large, gas-cooled dynamoelectric machine utilizes a plurality of segmented baffles spaced by insulated tubes. Each baffle segment includes a wedge portion with a rotatable cam which serves to expand the wedge portion against the stator slot thereby locking it in place.

Abstract: A method and apparatus for locking the wedges used in a dynamoelectric machine having a radically ventilated rotor keys each wedge to its respective damper bar. By inserting a solid key in a selected keyway proximate to a point midway along the length of the rotor, and inserting split keys elsewhere, accumulated axial migration of the wedges relative to their respective damper bar is limited thereby ensuring adequate ventilation through the radically extending ducts.

Abstract: An electrical motor operated sump pump has a motor mounted above a centrifugal sump pump. The motor is fully enclosed in a chamber in which the top plate of the pump is the bottom wall. The motor is provided with a casing having air inlet openings in a bottom wall and outlet openings at its top with an upwardly directed internal fan providing a downward flow of air surrounding the casing and inwardly across the top surface of the pump housing, to provide efficient cooling. When the sump water reaches the set limit to operate the pump, the lateral wall of the chamber in which the motor is mounted, this furnishes additional cooling of the circulated air.

Abstract: A baffle for improving coolant gas flow distribution in the gap region of a gas cooled dynamoelectric comprises a perforate member defining at least one gas flow path therethrough. The baffle preferably is spaced from the arcuately surrounds the rotor of the generator, wherein the gas flow path provides communication between the end space region and gap region of the generator. The member may define a plurality of gas flow paths disposed in a predetermined array. Gas exiting the gas flow paths may be directed from substantially parallel to the axis of rotation of the generator to an outwardly radial angle of about 30.degree. with respect to the axis of rotation. The size, spacing and disposition of the gas flow paths are coordinated with circumferential gas flow paths around the baffle to provide rapidly radially diffused coolant gas flow downstream the baffle, thus ensuring adequate coolant gas flow to stator core coolant ducts of the generator.

Abstract: A hard vacuum pump of the type having a pump body (4) to which a multi-stage stator (3) and a multi-stage rotor (2) mounted on a shaft (1) are connected, said shaft (1) being driven by a motor and rotating in at least two ball bearings (5, 6) disposed in a sleeve (18) formed by an extension of said pump body (4), a dynamic molecular seal (7) being set on said shaft (1) at the body end of the sleeve (18), wherein the opposite end (11) of the sleeve (18) is closed, a nozzle (8) communicating with an outside source of gas being provided at said closed end (11), said pump body (4) also being connected to an exterior primary vacuum pump whereby said ball bearings (5, 6), and the rotor (9) of said motor are permanently swept by said gas entering via said nozzle and leaving via said dynamic seal, said gas flowing at a pressure intermediate between atmospheric pressure and the pump discharge pressure.The invention is used in microelectronics techniques.

Abstract: An electrical machine with a radial path air-cooled rotor is provided with an axial duct inlet fairing. The inlet fairing, in conjunction with the other elements of the structure, reduces the inlet pressure drop by a substantial factor and provides more effective cooling. In addition, the fairing provides a simple means of orificing the rotor axial ducts for thermally balancing the rotor slot conductors.

Abstract: In a dynamoelectric machine, a fan diffuser and collector combination is part of the cooling system of the machine. The fan diffuser and collector is located in the annular chamber defined by the inner and outer end plate shields at one end of the machine. The fan diffuser includes a disk disposed in the radially inner portion of the annular chamber. An inboard surface of the disk is parallel to the adjacent surface of one of the shields. Both surfaces define a diffuser channel which receives substantially all of the gas flow expelled by a fan radially coextensive with the annular chamber. The disk is mounted on the other shield but has an outboard surface spaced away from that latter shield. The disk is foreshortened with respect to a frame wrapper which surrounds the stator and rotor of the dynamoelectric machine thereby forming a collector.

Abstract: To separate cooling fluid, such as water, from the commutator space of a dynamo electric machine, typically a motor for battery-energized vehicle, a disc (18) of insulating material is fitted on the commutator (5), terminating at its end portion in a slinger structure (20, 21) which is positioned in intergaging relation with respect to a labyrinth (21, 22) secured to the housing of the machine. Cooling fluid is admitted to the space within which all the electrical windings (3, 9) are located, so that the cooling fluid, for example water, can fill the space (28) of the housing, while being separated from the space (57) within which the commutator (5) and commutator brush holder (7) is located.

Abstract: A non-reversible electrical machine with gas cooling comprises a body (6) with built-in gas coolers (7), said body (6) accommodating a stator winding with end connections (5), a rotor (1) whose shaft carries fans (2) having exhaust chambers (8) and pressure chambers (9), and a stator core (3) with radial vent ducts (4) being divided, together with a space between it and the body (6), into segments (11) which are associated with the exhaust chambers (8) of the fans (2), and also into the same number of alternating segments (12) which are associated with the pressure chambers (9) of the fans (2). The radial vent ducts (4) in each area of the stator core (3), adjoining to the end connections (5) of the stator winding are separated from the remaining radial vent ducts (4) by two cylindrical partitions (14 and 18).

Abstract: Gas-cooled rotor for a turbo-generator with air gap pick up. Each rotor slot comprises a conductor bundle with a large number of tangentially extending cooling channels, which are connected to an inlet chamber (17) on one side of the conductor bundle and an outlet chamber (18) on the other side of the conductor bundle. The conductors of the conductor bundle are fixed with respect to each other by means of a plurality of radial rods (8) embedded into the conductor bundle, and a small, radially inner portion and a small, radially outer portion of the conductor bundle are fixed in the tangential direction by means of an inner (12) and an outer (10) spacing device, respectively. The slot wedge member is provided with a plurality of substantially evenly distributed inlet channels (19) and intermediate, substantially evenly distributed outlet channels (21).

Abstract: In a gas-cooled generator or other dynamoelectric machine, wedges are provided for retention of the field windings and for introducing the cooling fluid into passages through the field windings to provide rotor cooling. In particular, the wedge of the present invention possesses pairs of bidirectionally curved inlet passages so as to smoothly convert a tangential flow of gas into a gas flow having both radially inward and longitudinal components. The wedges are particularly useful in cooling dynamoelectric machine rotors having a diagonal flow, gap pickup cooling system.

Abstract: A stator core for a dynamoelectric machine comprises a plurality of coaxially aligned annular module sections with axial cooling passages therethrough. The modules are spaced apart and fluid coupling means are disposed between the aligned axial passages in adjacent modules in a selective fashion to provide cooling flow paths which are both axially and radially directed.

Abstract: A rotor for hydrogen-cooled rotary electric machines is provided with a gas inlet chamber and a gas outlet chamber which are circumferentially defined by radially extending partition walls and disposed in a region between a retaining ring holding rotor windings in position and a rotor shaft. Rotor cooling gas is introduced through a gas inlet port to a gas inlet chamber to flow to a gas outlet chamber divided into a plurality of zones while cooling the rotor windings. Form the gas outlet chamber, the gas flows through axially extending passages to a plurality of fan-like ventilating means to be discharged outside of the rotor.

Abstract: The invention relates to a gas-cooled rotor for an electric machine. At each axially separated rotor slot, cooling ducts are supplied with cold gas by the duct of a lower cavity and form a parallel network in the upper levels (B) of the slot cavity (1). Said network includes a radial inlet duct (6), a plurality of transverse ducts (8) constituted by grooves in the conductor strips and a radial outlet duct (7) so as to increase the heat exchange surface at these upper levels and to avoid excessive heating thereof despite the heating of the gas in the lower levels (A). Application to turbo alternator rotors.

Abstract: A composition is disclosed of a solution of a resinous carrier and at least two compounds which thermoparticulate at different temperatures between 60.degree. and 200.degree. C. A coating is made by applying the composition to a portion of an electrical apparatus exposed to a gas stream. As the temperature of the coating increases the compound therein thermoparticulate. The time between which the compounds thermoparticulate indicates the rate of rise of the temperature and analysis of the products of thermoparticulation indicates the location of the coating in the electrical apparatus. Alternatively, the coating can consist of several layers with a thermoparticulating compound in each layer which thermoparticulates at different temperatures.

Abstract: Sets of certain halogenated aromatic organic compounds, for example, N-alkyl tetrahalophthalimides, have been found useful as chemical tags when employed in a thermal particulating organic resin. Improved tagging performance has been achieved over extended use periods at temperatures up to 140.degree. C., if the tags are microencapsulated prior to incorporation into the particulating organic resin.

Abstract: A high-current electrical machine, comprises a moving member and at least one current collector brush in interface contact with the moving member where the brush comprises a plurality of metal fibers plated with a metal-lubricant coating, the metal fiber and coating being annealed together, the coating being effective to provide a lubricating effect and minimize wear at the area of brush contact with the rotating member.

Abstract: An improved air gap baffle is disclosed for a dynamoelectric machine of the type having an air-tight casing filled with a cooling gas, a stator core, a rotor defining an air gap with the stator core, and a means for recirculating the cooling gas through the stator core and the rotor. The baffle is an annular member which is disposed in the air gap between the stator core and the rotor for defining air gap zones having different cooling gas pressures and/or gas flow in opposing directions. The baffle comprises a flexible abradable member having a serrated tip in sealing relationship with the rotor. The baffle improves sealing between adjacent air gap zones by minimizing running clearances and by providing a labyrinth seal. The flexible nature of the baffle reduces the possibility of damage to either the baffle or the rotor during assembly and thereby allows the dynamoelectric machine to be assembled with minimal running clearances between the baffle and the rotor.

Abstract: A petroleum or synthetic grease is used to protect electrical apparatus from overheating. The grease is applied to a portion of an electrical apparatus which is exposed to a gas stream, particularly to portions subjected to operating temperatures of about 100.degree. C. When the coated portion of the electrical apparatus overheats the grease forms particles in the gas stream which are detected by a monitor. The apparatus can then be shut down or its load reduced.

Abstract: An ungrounded three wire thermocouple has two thermocouple wires and a ground wire assembled in a metal cylindrical housing which can be immersed in a fluid whose temperature is to be monitored by the thermocouple. The thermocoupled housing may have an insulation surface to electrically insulate the housing from the equipment being monitored and to be isolated from the ground or potential of the equipment being monitored. The ground wire in the thermocouple assembly can be connected to the instrument grounds of the instrumentation which measures or otherwise utilizes the output of the thermocouple wires. The thermocouple is disclosed as being immersed in either a liquid or a gaseous cooling medium. A second embodiment of the invention uses two spaced three wire thermocouples mounted on an insulation support and are exposed to the flow of a gaseous medium whose temperature is to be monitored.

Abstract: Improved cooling is provided for the end regions of the stator cores of large dynamoelectric machines where substantial losses result from the presence of axial magnetic flux. Additional cooling is provided in the tooth portion of the end regions of the core by means of axial vents in the slots for flow of coolant gas between the winding conductors and the slot walls, thus cooling the teeth and reducing excessive heating, while the heated slot wall is spaced from the winding insulation and direct contact is prevented.

Abstract: A system for detecting thermal breakdown of organic resin coatings is described which can be used for locating failure occurring in electrical apparatus based on the use of a minor amount of a chemical tagging material. The chemical tag can be readily extracted from particulate generated by the thermal breakdown of the organic resin coating by extracting the particulate with an organic solvent and analyzing the extract in a gas chromatograph using an electron capture detector. Useful results have been found when employing certain halogenated aromatic organic compounds, such as N-alkyl tetrahalophthalimides, which can be employed in the particulating resin at concentrations of as little as 0.01% by weight.

Abstract: A composition is disclosed of a solution of a resinous carrier and at least two compounds which thermoparticulate at different temperatures between 60.degree. and 200.degree. C. A coating is made by applying the composition to a portion of an electrical apparatus exposed to a gas stream. As the temperature of the coating increases the compounds therein thermoparticulate. The time between which the compounds thermoparticulate indicates the rate of rise of the temperature and analysis of the products of thermoparticulation indicates the location of the coating in the electrical apparatus. Alternatively, the coating can consist of several layers with a thermoparticulating compound in each layer which thermoparticulates at different temperatures.

Abstract: A composition is disclosed of a urea compound, a resinous carrier, and a solvent. The composition is applied to a portion of an electrical apparatus which is exposed to a gas stream. The solvent in the composition is evaporated to produce a thermoparticulating coating. When the electrical apparatus overheats the urea compound in the coating forms particles in the gas stream which are detected by the monitor.

Abstract: A composition is disclosed of metallic carboxylate, a resinous carrier, and a solvent. The composition is applied to a portion of an electrical apparatus which is exposed to a gas stream. The solvent in the composition is evaporated to produce a thermoparticulating coating. When the electrical apparatus overheats the metallic carboxylate in the coating forms particles in the gas stream which are detected by a monitor.

Abstract: A reverse flow cooled dynamoelectric machine is provided with guide vanes and a guide vane mounting assembly comprising means for mounting and positioning the guide vanes, and means for directing the flow of cooling gas from the fan to the cooler. A fan nozzle ring is attached to the machine stator. An outer vane support ring is fixed to the fan nozzle ring and is provided with a circumferentially extending dovetail recess along its inner face. An inner vane support ring is spaced radially inwardly from the outer support ring and is also provided with a dovetail recess along its inner face. A plurality of guide vanes having inner and outer dovetail end portions mating with the dovetail recesses of the inner and outer support rings are held in place by the support rings. An annular rub strip is disposed adjacent to the outer support ring and is fixed to the fan nozzle ring. The rub strip includes a serrated inner face which, with the tips of the fan blades, produces a seal.

Abstract: An improved apparatus is provided to cool the flux shields of dynamoelectric machines. In one embodiment of this invention, cooling fins are attached to a flux shield at localized areas of heating of the flux shield referred to as hot spots to reduce the temperatures there to acceptable levels. These fins may be provided with a tapered portion which minimizes the fluid losses associated with the flow of cooling gas over the fins. In another embodiment of the present invention, an annular rim, bored to provide cooling gas passages therethrough, is fixed to the flux shield along an inner portion thereof, to effect the transfer of heat from the flux shield to a flow of the cooling gas through the passages. Finally, in a third embodiment of the present invention, an electrically non-conducting annular baffle is disposed around the flux shield adjacent an inner surface thereof to direct a flow of cooling gas across the inner surface of the flux shield thereby cooling the same.

Abstract: In a gas-cooled generator or other dynamoelectric machine, the windings mounted in slots in the rotor are provided with a plurality of passages for the flow of cooling gas from the gap between the rotor and stator, diagonally down through the windings, then diagonally back up to the gap. In contrast to the prior art, wherein two ascending passages join at a shared outlet duct to the gap, the separation is maintained herein, by providing a completely separate outlet duct for each ascending passage, for improving the flow of cooling gas through the rotor and into the gap.