Particular Electrode Structure Or Spacing Patents (Class 313/141)
  • Publication number: 20140210335
    Abstract: A spark plug includes: a center electrode including a rod portion and a head portion and having a diameter larger than the diameter of the rod portion; an insulator having an axial bore, the center electrode being disposed in the axial bore at its front end; and a seal portion for fixing the center electrode in the axial bore. The insulator comprises: a leg portion inner circumferential surface; a cylindrical trunk portion inner circumferential surface which surrounds the head portion; and a support surface which supports the head portion. The seal portion has: a seal portion outer circumferential surface; a seal portion abutment surface; and a connecting surface. In a cross section of the seal portion, a curve, which is part of the contour of the seal portion and is included in the connecting surface, has a radius of curvature R of 0.1 mm or more.
    Type: Application
    Filed: August 31, 2012
    Publication date: July 31, 2014
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kengo Fujimura, Hirokazu Kurono, Toshitaka Honda
  • Publication number: 20140210334
    Abstract: A spark plug has a shell, an insulator, a center electrode, a ground electrode, and a firing pad. The firing pad is made of a precious metal material and is attached to the ground electrode. The firing pad has a side surface at a peripheral edge that can be flush or nearly flush with a free end surface of the ground electrode. This construction can help improve ignitability and flame kernel growth of the spark plug during a sparking event, and can provide better thermal management at the attached ground electrode and firing pad.
    Type: Application
    Filed: January 28, 2014
    Publication date: July 31, 2014
    Inventors: Kevin J. Kowalski, Frederick J. Quitmeyer, Nathan A. Thomson, Curtis W. Verhoff, Richard L. Keller
  • Publication number: 20140209076
    Abstract: An adjustable ignition plug, with one or more variable electrodes, and a method to adjust the electrode gap spacing based on various engine operating parameters. This better enables the reliable ignition of the air-fuel mixture in a cylinder of a direct-injection internal combustion engine under various engine operating conditions.
    Type: Application
    Filed: January 15, 2014
    Publication date: July 31, 2014
    Applicant: Ford Global Technologies, LLC
    Inventors: Oliver Berkemeier, Klemens Grieser
  • Publication number: 20140203701
    Abstract: An electrode for a spark plug includes an electrode base material and a noble metal element, the noble metal element being fastened to the electrode base material using a welding connection. The welding connection has a maximum extension perpendicular to an area of the electrode at which the noble metal element is fastened, and the welding connection has a maximum width at the area. A ratio of the maximum extension to the maximum width is greater than, or equal to 3.
    Type: Application
    Filed: April 12, 2012
    Publication date: July 24, 2014
    Inventors: Thomas Kretschmar, Andreas Benz, Jochen Fischer
  • Publication number: 20140184054
    Abstract: A clad electrode for a spark plug used as an center electrode and a ground electrode of a spark plug composed of a precious metal tip arranged at the leading end of a spark plug and a base material to which the precious metal tip is joined, wherein a junction interface between the precious metal tip and the base material is substantially planar, and a 5 ?m to 100 ?m-thick diffusion layer is formed in the joined part of the clad electrode. This clad electrode is manufactured with placing the joining face of a substantially columnar precious metal tip in abutting contact with a surface of the base material, preliminarily joining the precious metal tip to the surface of the base material with resistance welding, punching out a part in which the base material and the precious metal tip are integrated with each other, and diffusion-joining the base material and the precious metal tip with heat treatment.
    Type: Application
    Filed: July 24, 2012
    Publication date: July 3, 2014
    Applicant: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Yukimasa Nomura, Masamitsu Imai, Kunihiro Tanaka
  • Patent number: 8766519
    Abstract: An electrode material for use with spark plugs and other ignition devices, where the electrode material includes ruthenium (Ru), plus one or more additional constituents like precious metals, refractory metals, active elements, metal oxides, or a combination thereof. In one example, the electrode material is a multi-phase material that has a matrix phase including ruthenium (Ru) and one or more precious metals, refractory metals and/or active elements, and a dispersed phase including a metal oxide. The metal oxide may be provided in particle form or fiber/whisker form, and is dispersed throughout the matrix phase. A powder metallurgy process for forming the electrode material into a spark plug electrode is also provided.
    Type: Grant
    Filed: June 26, 2012
    Date of Patent: July 1, 2014
    Assignee: Federal-Mogul Ignition Company
    Inventor: Shuwei Ma
  • Patent number: 8766521
    Abstract: In process of threadably fitting a metal shell having a surface formed with an Ni plated layer into a mounting hole, in a state where a gasket made of stainless steel is uncompressed while being interposed between a protrusion part and an opening periphery, a surface of the gasket is out of contact with another surface thereof. When the gasket is viewed on a cross section in a direction of an axial line O, the gasket contacts with the protrusion part at one point of a point X, the gasket contacts with the opening periphery flat one point of a point Y, and the point Y is located outside of the point X in a radial direction. Further, the point Y is located inside of a maximum outer diameter Dz of a seating surface of the protrusion part in the radial direction.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: July 1, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Hirotoshi Yoshizaki, Naomichi Miyashita, Mamoru Musasa
  • Patent number: 8766520
    Abstract: A ground electrode is provided having a ground electrode body, the ground electrode body having an anchored end and a non-anchored end opposite the anchored end. The ground electrode includes a plateau extending from a surface of the ground electrode body adjacent the non-anchored end. In illustrative embodiments, the plateau is formed by removing a portion of the ground electrode body near the non-anchored end. The plateau is configured to be exposed around its periphery. A noble metal tip is fixably attached to the plateau.
    Type: Grant
    Filed: March 4, 2013
    Date of Patent: July 1, 2014
    Assignee: Fram Group IP LLC
    Inventors: Jeffrey T. Boehler, Matthew B. Below, Jerry Williams Reeves, Jr., Ovidio Bocanegra, Jayme R. Eastman, Timothy M. Frech
  • Publication number: 20140175967
    Abstract: A spark plug has a center electrode having an electrode base member and a core material which is disposed in the electrode base member and which predominantly contains copper, and a noble metal tip disposed at a forward end of the center electrode, and a fusion portion formed between the noble metal tip, and the electrode base member and the core material. The fusion portion is in contact with the core material in a cross section which is parallel to the center axis of the center electrode and which passes through the center axis and the fusion portion. The fusion portion contains a component of the noble metal tip, a component of the electrode base member, and a copper component forming the core material.
    Type: Application
    Filed: June 8, 2012
    Publication date: June 26, 2014
    Inventors: Tomoyuki Igarashi, Ryuichi Ohno, Tatsunori Yamada, Katsutoshi Nakayama
  • Patent number: 8760044
    Abstract: An electrode material may be used in spark plugs and other ignition devices including industrial plugs, aviation igniters, glow plugs, or any other device that is used to ignite an air/fuel mixture in an engine. In one embodiment, the electrode material has one or both of iridium (Ir) or ruthenium (Ru), and has rhenium (Re).
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: June 24, 2014
    Assignee: Federal-Mogul Ignition Company
    Inventor: Shuwei Ma
  • Publication number: 20140159563
    Abstract: A spark plug for internal combustion engines is provided, where the spark plug includes a cylindrical housing, a cylindrical insulation porcelain part, a center electrode, and a ground electrode. The insulation porcelain is housed in the housing and the center electrode is held inside the insulation porcelain. The ground electrode protrudes from a top end portion of the housing. A spark discharge gap is left between the ground and center electrodes. Further, first to third projections are formed on the top end portion. The first projection is opposed to the ground electrode with the center electrode therebetween. The second projection is closer to the ground electrode than to the first projection. The third projection is closer to the first projection than to the ground electrode.
    Type: Application
    Filed: December 10, 2013
    Publication date: June 12, 2014
    Applicant: DENSO CORPORATION
    Inventors: Masamichi SHIBATA, Takayuki INOHARA, Shinichi Okabe, Takanobu AOCHI, Kaori DOI
  • Publication number: 20140159564
    Abstract: A spark plug having a center electrode; a ground electrode provided so as to form a gap between the ground electrode and the center electrode; and a tip provided on at least one of a distal end portion of the ground electrode and a front end portion of the center electrode, the end portions facing each other, characterized in that the tip contains an element group M (M consists of at least one species of Pt and Rh) in an amount of 3 mass % to 35 mass %, and an element group L (L consists of at least one species of Ir, Ru, and Pd) in an amount of 0 mass % to 15 mass %; the total amount of the element group M and the element group L is at most 35 mass %; and the total amount of Ni, the element group M, and the element group L is at least 94 mass %.
    Type: Application
    Filed: April 17, 2012
    Publication date: June 12, 2014
    Inventors: Daisuke Sumoyama, Osamu Yoshimoto
  • Patent number: 8749125
    Abstract: A task of this invention is to provide a spark plug that is superior in withstand voltage characteristics at high temperatures. A spark plug of this invention is equipped with a center electrode, an insulator, and a metal shell, and is characterized by that the insulator is equipped with an alumina-based sintered body containing silicon component (Si component), magnesium component (Mg component), at least one component of calcium component, strontium component, and barium component, and a rare earth element component (RE component), that a grain boundary phase of the alumina-based sintered body has a hexaaluminate crystal containing the RE component, that, in the alumina-based sintered body, the weight ratio of the RE component to the Mg component is 5.4?RE oxide/MgO?17.5, and that the content of an alkali metal component in terms of oxide in a spot having a diameter of 0.
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: June 10, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Katsuya Takaoka, Hironori Uegaki, Hirokazu Kurono, Toshitaka Honda
  • Patent number: 8749126
    Abstract: A corona igniter 20 includes a central electrode 34 for receiving a high radio frequency voltage from a power source and emitting a radio frequency electric field to ionize a fuel-air mixture and provide a corona discharge 22. The corona igniter 20 includes an insulator 38 extending along the central electrode 34 longitudinally past the central electrode 34 to an insulator firing end 40. The insulator firing surface 42 and the center axis A present an angle ? of not greater than 90 degrees therebetween, for example the insulator firing surface may be concave. The central electrode 34 may also include a firing tip 50, in which case the insulator firing surface 42 surrounds all sides of the firing tip 50. The geometry of the insulator firing surface 42 concentrates and directs the corona discharge 22.
    Type: Grant
    Filed: June 27, 2012
    Date of Patent: June 10, 2014
    Assignee: Federal-Mogul Ignition Company
    Inventors: Patrick Durham, James Lykowski
  • Publication number: 20140152170
    Abstract: An object is to provide a technique for improving welding strength between an intermediate member and an electrode member. In a section of a spark plug cut by a plane which passes through the center of gravity of the intermediate member and is in parallel with the facing direction between a center electrode and an extending portion of a ground electrode, the spark plug satisfies the relational expression S1/(D1×H1)?0.005, where S1 is the total area of nuggets, H1 is the height of the end surface of a noble metal tip from the disposition surface of an electrode base metal, and D1 is the maximum width of the noble metal tip.
    Type: Application
    Filed: May 15, 2012
    Publication date: June 5, 2014
    Inventors: Yuji Kasuya, Yoshikazu Kataoka
  • Publication number: 20140152169
    Abstract: A spark plug includes a center electrode a ceramic insulator provided with an axial hole, a metal shell, and a ground electrode having a facing surface that faces a leading end surface of the center electrode. An annular space is formed between an outer peripheral surface of the center electrode and an inner peripheral surface of the axial hole and is opened toward a leading end side, and when C (mm) is a distance between the outer peripheral surface of the center electrode and the inner peripheral surface of the axial hole in the opening of the annular space, C?0.2 mm is satisfied. In a cross-section which includes the axial line and is orthogonal to the center axis of the ground electrode, a contour line of lateral surfaces of the ground electrode has a curved shape convexed outward.
    Type: Application
    Filed: May 15, 2012
    Publication date: June 5, 2014
    Inventor: Kaori Suzuki
  • Patent number: 8742653
    Abstract: An adhesion of a nickel plating layer to a metal shell is improved, and an effect of improving a corrosion resistance by providing the nickel plating layer is sufficiently exerted. A spark plug 1 includes a cylindrical metal shell 3 that extends in an axial CL1 direction, and a nickel plating layer 31 that is made of metal containing nickel as a main component and covers an outer surface of the metal shell. In a monochrome image of 256 gradations where black is 0 and white is 255, which is obtained by observing a cross-section perpendicular to an outer surface of the nickel plating layer by a transmission electron microscope with an acceleration voltage of 200 kV, an average value in 256 gradations of the monochrome image is 170 or larger and 230 or smaller.
    Type: Grant
    Filed: August 8, 2011
    Date of Patent: June 3, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Kazuhiro Kodama, Hiroaki Nasu
  • Patent number: 8742652
    Abstract: Described is an HF ignition device for igniting a fuel in an internal combustion engine, comprising a ceramic insulator which carries an ignition electrode and encloses an inner conductor leading to the ignition electrode, and an outer conductor which encloses the insulator and, together with a section of the inner conductor, forms a capacitor which is part of a circuit for the HF excitation of the ignition electrode. According to the invention, the insulator is part of a ceramic body which comprises an inner region which is composed of an electrically conductive ceramic and is enclosed by the insulator, and an outer region which is composed of an electrically conductive ceramic and encloses the insulator.
    Type: Grant
    Filed: April 13, 2011
    Date of Patent: June 3, 2014
    Assignee: BorgWarner BERU Systems GmbH
    Inventor: Werner Niessner
  • Patent number: 8736154
    Abstract: Problem is to enhance the welding strength when a projecting shape section is resistance-welded to a around electrode. A ground electrode 30 includes a ground electrode base material 35 and a projecting shape section 36. The projecting shape section 36 is connected by resistance welding to an opposite surface 32 of the ground electrode 30 so as to be opposite and project towards the leading end of a center electrode 20. The ground electrode base material 35 and the projecting shape section 36 are formed from a material that is composed of the same metal (for example, nickel) as a main component and have a relation of formulas (1) and (2) described below. In formula (1), the specific resistance of the ground electrode base material 35 is R (??cm) and the specific resistance of the projecting shape section 36 is S (??cm). The specific resistance R>the specific resistance S . . . (formula 1), the specific resistance R?specific resistance S?20 . . . (formula 2).
    Type: Grant
    Filed: August 4, 2010
    Date of Patent: May 27, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Akira Suzuki, Mamoru Musasa
  • Publication number: 20140139098
    Abstract: A spark plug includes a center electrode, a ground electrode, and a tip joined to the center electrode and forming a spark discharge gap with the ground electrode. The tip is joined to the center electrode via a fusion zone, which has an exposed surface exposed to the external environment. In a section containing an axis and the center of the exposed surface, C?B?0.02 is satisfied, where C (mm) is the distance on the side surface of the tip between the fusion zone and the distal end of the tip, and B (mm) is the distance between a distal end surface of the tip and a portion of the fusion zone located closer to the axis than the side surface of the tip and located closest in the fusion zone to the distal end surface of the tip.
    Type: Application
    Filed: April 10, 2012
    Publication date: May 22, 2014
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kohei Katsuraya, Katsutoshi Nakayama
  • Patent number: 8729782
    Abstract: An igniter (20) of a corona ignition system emits a non-thermal plasma in the form of a corona (30) to ionize and ignite a fuel mixture. The igniter (20) includes an electrode (32) and a ceramic insulator (22) surrounding the electrode (32). The insulator (22) surrounds a firing end (38) of the electrode (32) and blocks the electrode (32) from exposure to the combustion chamber (28). The insulator (22) presents a firing surface (56) exposed to the combustion chamber (28) and emitting the non-thermal plasma. A plurality of electrically conducting elements (24) are disposed in a matrix (26) of the ceramic material and along the firing surface (56) of the insulator (22), such as metal particles embedded in the ceramic material or holes in the ceramic material. The electrically conducting elements (24) reduce arc discharge during operation of the igniter (20) and thus improve the quality of ignition.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: May 20, 2014
    Assignee: Federal-Mogul Ignition
    Inventors: James D. Lykowski, Keith Hampton, William J. Walker, Jr.
  • Patent number: 8729783
    Abstract: A spark plug is provided having at least one of a center electrode or a ground electrode. The electrode comprises: a core formed of a composite material containing a matrix metal, the matrix metal being copper or a metal containing copper as a main component, and carbon dispersed in the matrix metal in an amount of 10 to 80 vol. %, the carbon having a thermal conductivity higher than that of the matrix metal. The electrode also contains an outer shell which surrounds the core and which is formed of nickel or a metal containing nickel as a main component. The thus-produced electrode exhibits favorable thermal conductivity and good heat dissipation, by virtue of the small difference in thermal expansion coefficient between the core and an outer shell. The spark plug including the above electrode exhibits excellent durability.
    Type: Grant
    Filed: August 24, 2011
    Date of Patent: May 20, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Tomo-o Tanaka, Tsutomu Shibata, Takaaki Kikai
  • Patent number: 8723405
    Abstract: A spark plug includes a tubular metallic shell extending in the direction of an axis and having a tool engagement portion formed through extrusion. The tool engagement portion has a 12-point shape which is a sectional shape taken orthogonally to the axis and has a plurality of protrusions and recesses provided alternately. As viewed in a section taken orthogonally to the axis, when D (mm) represents the diameter of a circle which passes radially through the outermost positions on the protrusions, and d (mm) represents the diameter of a circle which passes radially through the innermost positions on the recesses, the relational expression 0.45?(D?d)/2?0.75 is satisfied. The spark plug can provide a more reliable restraint on the slippage of a tool at the time of mounting and enables the tool engagement portion to be reliably formed so as to form a desired shape.
    Type: Grant
    Filed: September 9, 2010
    Date of Patent: May 13, 2014
    Assignee: NGK Spark Plug Co., Ltd
    Inventor: Tomoaki Kato
  • Patent number: 8723406
    Abstract: A spark plug includes a ceramic insulator having an axial bore extending in the direction of an axis (CL1) and a terminal electrode inserted into the axial bore. The terminal electrode includes a rodlike leg portion inserted into the a rear end portion of the axial bore and a head portion exposed at the rear end of the ceramic insulator. A front end subportion of the leg portion of the terminal electrode is fixed to the ceramic insulator, and the leg portion has a length of 35 mm or more along the axis (CL1). The center of gravity of the terminal electrode is located in the interior of the ceramic insulator.
    Type: Grant
    Filed: August 20, 2010
    Date of Patent: May 13, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventor: Tomoaki Kato
  • Publication number: 20140125214
    Abstract: A spark plug electrode material containing nickel, silicon, and copper, the electrode material, in the case of proper use, forming a nickel oxide layer made of nickel oxide grains on at least a part of its surface, the grain boundary phase of the nickel oxide grains including silicon and/or silicon oxide.
    Type: Application
    Filed: February 15, 2012
    Publication date: May 8, 2014
    Inventor: Simone Baus
  • Patent number: 8716924
    Abstract: A spark plug having a metallic shell covered with a nickel plating layer and having a groove portion formed between a tool engagement portion and a gas seal portion and having an orthogonal-to-axis sectional area of 36 mm2 or less.
    Type: Grant
    Filed: April 12, 2011
    Date of Patent: May 6, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Hiroaki Nasu, Makoto Sugita, Akito Sato, Shingo Kuwahara
  • Publication number: 20140117833
    Abstract: A spark plug includes a metal shell, a ground electrode joined to a front end portion of the metal shell and a nickel layer formed on the ground electrode, wherein the ground electrode has a base material exposed region in which a base material of the ground electrode is exposed; and wherein the nickel layer includes an outer-lateral-side nickel layer located on an outer lateral surface of the ground electrode at a position adjacent to the base material exposed region and satisfies a condition of LA?25 ?m, where LA is a length from a first part of the outer-lateral-side nickel layer having a thickness equal to 80% of a maximum thickness of the outer-lateral-side nickel layer to a second part of the outer-lateral-side nickel layer having a thickness equal to 20% of the maximum thickness of the outer-lateral-side nickel layer in a longitudinal direction of the ground electrode.
    Type: Application
    Filed: October 10, 2013
    Publication date: May 1, 2014
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kazuhiro Kodama, Hiroaki Nasu
  • Patent number: 8707922
    Abstract: A spark ignition device includes a ceramic insulator with a metal shell surrounding at least a portion of the ceramic insulator. A ground electrode is attached to the shell. The ground electrode has a ground electrode sparking tip spaced from a central sparking tip by a spark gap. A first terminal is arranged in electrical communication with the central sparking tip and is configured for electrical connection with a power source. The device further includes a second terminal configured for electrical connection with the power source. The second terminal is spaced from the first terminal, with the second terminal being arranged in electrical communication with the first terminal. A heater element brings the first terminal in electrical communication with the second terminal and completes an electrical circuit. The heater element has a resistance greater than the first and second terminals thereby producing a significant source of heat.
    Type: Grant
    Filed: December 15, 2009
    Date of Patent: April 29, 2014
    Assignee: Federal Mogul Ignition Company
    Inventors: John Burrows, Paul Tinwell, Robin Clarke
  • Publication number: 20140111079
    Abstract: In a spark plug, at least one of a center electrode and a ground electrode has a cover portion and a core portion having a different thermal expansion coefficient. The core portion has a concave portion and a convex portion formed at a front end thereof. The convex portion is such that, in a cross section passing through a barycenter of a front surface of the electrode and also passing through the convex portion, an area of the convex portion delimited by a line perpendicular to a bisector of the convex portion and passing through a point 0.2 mm shifted from a front end of the convex portion in the direction of the bisector is smaller than an area of a triangle formed by connecting the front end of the convex portion and intersections of the line perpendicular to the bisector and a contour of the convex portion.
    Type: Application
    Filed: March 7, 2012
    Publication date: April 24, 2014
    Applicant: NGK SPARK PLUG CO., LTD
    Inventor: Tomoaki Kato
  • Publication number: 20140111078
    Abstract: A spark plug has a firing pad attached to a center electrode or a ground electrode by way of a fused portion. In one or more embodiments, the firing pad is composed of a precious metal material. The fused portion can be formed in such a way that a material composition thereof at a sparking surface of the firing pad has a greater percentage of the precious metal material than a material of the underlying electrode to which the firing pad is attached.
    Type: Application
    Filed: October 17, 2013
    Publication date: April 24, 2014
    Inventors: Kevin J. Kowalski, Frederick J. Quitmeyer, Nathan A. Thomson, Curtis W. Verhoff, Richard L. Keller
  • Patent number: 8704435
    Abstract: A spark plug has a cylindrical housing case, a cylindrical glass insulator, a center electrode, and an earth electrode fixed to the cylindrical housing case. The earth electrode has a projected part which is projected toward the center electrode. The projected part has a facing surface which faces the center electrode and is most close to the center electrode in a spark discharge gap. This gap is formed between the center electrode and the earth electrode. The facing surface is covered with a plating layer. A base material, with which the earth electrode is made, is exposed on a side surface of the projected part around the facing surface of the projected part. The base material of the earth electrode is made of Ni alloy containing not less than 90 wt % Ni, and preferably, Ni within a range of 90 wt % to 98 wt %.
    Type: Grant
    Filed: July 3, 2012
    Date of Patent: April 22, 2014
    Assignee: Denso Corporation
    Inventors: Satoru Kadowaki, Toshikazu Shimizu
  • Publication number: 20140103792
    Abstract: An electrode material that may be used in spark plugs and other ignition devices for igniting an air/fuel mixture in an engine. The electrode material has a metal ceramic composite structure and includes a particulate component embedded or dispersed within a matrix component such that the electrode material has a multi-phase microstructure. In an exemplary embodiment, the matrix component includes platinum (Pt) and one or more additive metals like nickel (Ni) or palladium (Pd), and the particulate component includes an electrically conductive ceramic, such as titanium diboride (TiB2). A liquid phase or a solid phase sintering process may be used, depending on the particular constituency of the electrode material.
    Type: Application
    Filed: October 8, 2013
    Publication date: April 17, 2014
    Applicant: FEDERAL-MOGUL IGNITION COMPANY
    Inventor: Shuwei Ma
  • Publication number: 20140097739
    Abstract: In a spark plug, at least either of a center electrode and a ground electrode has a tip which defines a gap, a tip provided on at least either of a center electrode and a ground electrode contains Ir, Rh and Ru in a total amount of 95 mass % or more with respect to the whole mass amount thereof, and the contents (Rh, Ru) of Rh and Ru (mass %) lie within an area which is surrounded by a line which connects point A (6, 1), point B (6, 15), point C (33, 18), point D (33, 4) and the point A (6, 1) in this order or lie on the line. The tip satisfies 1.5?Has/Han?2.2.
    Type: Application
    Filed: October 4, 2013
    Publication date: April 10, 2014
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Daisuke SUMOYAMA, Tomonori KANEMARU
  • Patent number: 8692447
    Abstract: A spark plug comprising: a center electrode extending along an axis; an insulator provided about the outer peripheral surface of the center electrode; a metal shell provided about the outer peripheral surface of the insulator; a noble metal tip provided at the leading end portion of the center electrode; one end of the ground electrode fixed at the leading end of the metal shell, and the other end of the ground electrode forming a gap with the leading end of the noble metal tip; a stopper preventing the noble metal tip from moving relative to the central electrode; a molten portion formed by irradiating laser or electron beam; and a closed space formed between the basal portion of the noble metal tip and the center electrode. The molten portion welds the center electrode and a part of the basal portion of the noble metal tip.
    Type: Grant
    Filed: April 8, 2010
    Date of Patent: April 8, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Toru Nakamura, Hiroaki Nasu
  • Publication number: 20140091701
    Abstract: A spark plug for use in an internal combustion engine has a center electrode, an earth electrode, and an electrode chip formed on at least one of the center electrode and the earth electrode. A spark discharge gap is formed between the center electrode and the earth electrode. The electrode chip has a base section, a chromium rich layer formed on at least a part of the base section, and a diffusion layer formed between the base section and the chromium rich layer. The base section contains chromium within a range of 5 to 45 mass %, an element X within a range of 0.5 to 25 mass %, and a remainder composed of tungsten and unavoidable impurity. The chromium rich layer is larger in content of chromium than the base section. The element X contained in the base section is comprised of at least one of molybdenum, silicon, aluminum and lead.
    Type: Application
    Filed: September 30, 2013
    Publication date: April 3, 2014
    Applicants: ISHIFUKU Metal Industry Co., Ltd., Denso Corporation
    Inventors: Yuki MURAYAMA, Nobuo ABE, Yoshinori DOI, Toshiyuki TOMINE
  • Publication number: 20140091700
    Abstract: A spark plug with both improved load life performance and improved radio-noise-preventing property, wherein the spark plug has a resistor containing a Ti component. The spark plug includes a circular columnar insulator having a through hole; a center electrode; a terminal shell; and a resistor provided in the through hole and between the terminal shell and the center electrode. The resistor contains glass, a Ti component, a Zr component, and a non-metallic electrically conductive material.
    Type: Application
    Filed: September 27, 2013
    Publication date: April 3, 2014
    Applicant: NGK Spark Plug Co., Ltd.
    Inventors: Haruki Yoshida, Toshitaka Honda
  • Publication number: 20140083386
    Abstract: Spark plug for an internal combustion engine, having a center electrode and a ground electrode. A spark gap is formed between the center electrode and ground electrode for igniting a fuel mixture by an electric ignition spark developing between the center electrode and the ground electrode. The center electrode and the ground electrode are contoured such that a ratio of a surface of the center electrode and the ground electrode, which is available for development of the ignition spark to a wear volume when an ignition spark is generated, is increased in such a way that an enlargement of the spark gap occurring as a result of wear when an ignition spark is generated is minimized.
    Type: Application
    Filed: May 14, 2013
    Publication date: March 27, 2014
    Inventor: Björn DIRUMDAM
  • Patent number: 8680757
    Abstract: A method for producing a spark plug which contains an inner conductor, an insulator surrounding the inner conductor, a spark plug body surrounding the insulator, and two electrodes forming an ignition gap. The first electrode is a center electrode connected to the inner conductor in an electrically conducting manner and the second electrode is a ground electrode connected to the spark plug body in an electrically conducting manner. An iridium component which contains more than 95 percent by weight of iridium is welded onto one of the electrodes. An iridium component that is punched out of an iridium sheet and has a thickness that is less in size than its diameter is also employed.
    Type: Grant
    Filed: March 14, 2012
    Date of Patent: March 25, 2014
    Assignee: Federal-Mogul Ignition GmbH
    Inventors: Werner Niessner, Christian Mayer, Alexander Schenk
  • Publication number: 20140077683
    Abstract: A spark plug (20) for igniting a mixture of fuel and air of an internal combustion engine comprises a center electrode (22) and a ground electrode (24). At least one of the electrodes (22, 24) includes a body portion (28, 30) formed of thermally conductive material and a firing tip (32, 34) disposed on the body portion (28, 30). The firing tip (32, 34) includes a ceramic material, providing an exposed firing surface (36, 38). The ceramic material is an electrically conductive, monolithic ceramic material. Examples of preferred ceramic materials include titanium diboride, silicon carbide, ternary carbide, and ternary nitride. The ceramic material can also include oxides, borides, nitrides, carbides, silicides, or MAX phases.
    Type: Application
    Filed: November 20, 2013
    Publication date: March 20, 2014
    Applicant: Federal-Mogul Ignition Company
    Inventor: William J. Walker, JR.
  • Patent number: 8674592
    Abstract: A spark plug includes a ceramic insulator having a tapered rear end stepped portion whose diameter decreases from front to rear and a metal shell having a crimp portion which crimps the rear end stepped portion from the rear end. An area defined by an outer edge of the rear end stepped portion and an inner edge of the crimp portion is 5-25 mm2 when the spark plug is projected on a plane perpendicular to an axial line. An angle formed by a tapered surface of the rear end stepped portion and a plane perpendicular to the axial line is 20-60 degrees. A distance along the axial line from a front end of a proximal portion of the crimp portion to a frontmost position of a contact portion between an inner surface of the crimp and the rear end stepped portion is 0.4-1.8 mm.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: March 18, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Mai Nakamura, Jiro Kyuno, Tomoaki Kato
  • Patent number: 8672721
    Abstract: A spark-ignited, internal combustion engine ignition device to increase electrical transfer efficiency of the ignition by peaking the electrical power of the spark during the streamer phase of spark creation and improving combustion quality, incorporating an electrode design and materials to reduce electrode erosion due to high power discharge, an insulator provided with capacitive plates to peak the electrical current of the spark discharge, and concomitant methods.
    Type: Grant
    Filed: November 1, 2011
    Date of Patent: March 18, 2014
    Assignee: Enerpulse, Inc.
    Inventor: Louis S. Camilli
  • Publication number: 20140062284
    Abstract: A spark plug where a predetermined cross section of a noble metal tip is divided by a vertical line into two half cross sections having a first half cross section and a second half cross section. The first half cross section satisfies h1/t?0.2 and Rw1/Rt1?1.03, and the second half cross section satisfies h2/t?0.2 and Rw2/Rt2?1.03. At a welding interface, an oxidation scale progresses in a direction away from an axis along side surfaces and changes the progressing direction at the end points so as to progress in a direction toward the axis along bottom surfaces. The progress of the oxidation scale is restrained. Since the noble metal tip is held by an engagement portion of a ground electrode, separation of the noble metal tip from the ground electrode 40 can be restrained.
    Type: Application
    Filed: August 27, 2013
    Publication date: March 6, 2014
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Hirotoshi YOSHIZAKI, Tomoyuki IGARASHI
  • Patent number: 8664844
    Abstract: An object of the invention is to restrain separation of an electrode tip from a ground electrode or from a center electrode. A spark plug satisfies a condition 0.8?A1/A2?1.9, where, as viewed on a section which contains a center axis (O) of an electrode tip, A1 [Hv] is hardness of the electrode tip as measured outside a circle having a radius of 0.2 mm, with a boundary point (PA) on a surface of the spark plug between a fusion zone and the electrode tip serving as the center of the circle, and A2 [Hv] is hardness of the electrode tip as measured within the circle having a radius of 0.2 mm.
    Type: Grant
    Filed: April 5, 2010
    Date of Patent: March 4, 2014
    Assignee: NGK Spark Plug., Ltd.
    Inventors: Naomichi Miyashita, Mamoru Musasa
  • Patent number: 8664842
    Abstract: A spark plug including a center electrode and a ground electrode having a gap between the center electrode and the ground electrode, the ground electrode has an outer layer which is formed from an Ni-based alloy and a core portion which is covered by the outer layer and formed from a material having a thermal conductivity higher than that of the outer layer. Further, the melting point of the Ni-based alloy forming the outer layer is 1150° C. or more and 1350° C. or less.
    Type: Grant
    Filed: January 11, 2011
    Date of Patent: March 4, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Tomoo Tanaka, Tsutomu Shibata, Osamu Yoshimoto, Takaaki Kikai, Takehito Kuno, Kenji Nunome
  • Publication number: 20140055023
    Abstract: A spark plug having a spark plug body, a center electrode, and a rod-shaped ground electrode that is attached to a front end of the spark plug body and has an electrode end section with an end surface and two side surfaces. The electrode end section is provided with a step onto which is attached a precious metal component with an ignition surface that, together with the center electrode, forms a spark air gap. The step formed in the electrode end section and the precious metal component attached thereto extend across the entire width (B) of the electrode end section so that the precious metal component is flush with the electrode end section on the two sides surfaces, as well as the end surface.
    Type: Application
    Filed: August 22, 2013
    Publication date: February 27, 2014
    Inventors: Werner Niessner, Alexander Schenk
  • Patent number: 8659216
    Abstract: A spark plug is provided having an insulator with a center axis. A center electrode is coupled to the insulator and has a second end extending from an end of the insulator, the center electrode having a first tip member. A ground electrode is spaced apart from the center electrode, wherein the ground electrode has a first portion extending substantially parallel to the center axis and a second portion extending on an angle from the first portion and relative to the center axis. A second tip member is disposed on the second portion of the ground electrode such that the first tip member and the second tip member cooperate to form a gap.
    Type: Grant
    Filed: October 2, 2012
    Date of Patent: February 25, 2014
    Assignee: Fram Group IP LLC
    Inventors: Matthew Brian Below, Steven M. Brickner, Jerry William Reeves, Jr.
  • Publication number: 20140049151
    Abstract: A spark plug has a center electrode and an earth electrode. The center electrode is faced to the earth electrode so that a spark discharging gap is formed between the center electrode and the earth electrode. An electrode chip is formed on at least one of the center electrode and the earth electrode. The electrode chip has a composition comprised of 40 to 60 mol % of aluminum and iridium as a remainder thereof. In the composition of the electrode chip, it is possible to replace part of the iridium with 1 to 20 mol % of at least one metal selected from nickel, iron, cobalt, platinum and rhodium.
    Type: Application
    Filed: August 19, 2013
    Publication date: February 20, 2014
    Applicants: ISHIFUKU METAL INDUSTRY CO., LTD., DENSO CORPORATION
    Inventors: Yuki MURAYAMA, Nobuo ABE, Yoshinori DOI, Toshiyuki TOMINE, Shunsuke YOKOTA
  • Patent number: 8653725
    Abstract: A spark plug that prevents a sharp increase in resistance of a resistor and materializes an excellent load life performance. The spark plug has a resistor formed by heat-sealing of a resistor composition that contains, at least, a conductive material and glass powder. The glass powder contains between 35.0 mol % and 69.8 mol % SiO2, between 15.0 mol % and 49.8 mol % B2O3, between 5.0 mol % and 20.0 mol % Li2O, and at least one additive selected from MgO, CaO, SrO, BaO, Na2O, K2O, ZnO, and ZrO2 in a total of between 2.6 mol % and 25.0 mol %. Further, the total content of Li2O and the additive(s) in the glass powder is between 15.2 mol % and 45.0 mol %, and the ratio of the Li2O content to the total content of the additive(s) is between 1.3 and 5.0.
    Type: Grant
    Filed: August 19, 2010
    Date of Patent: February 18, 2014
    Assignee: NGK Spark Plug Co., Ltd
    Inventors: Haruki Yoshida, Toshitaka Honda
  • Patent number: 8653724
    Abstract: An objective is to provide a spark plug in which a ground electrode has a protrusion formed from the same material as that used to form the ground electrode and the heat transfer performance of the protrusion is improved to thereby improve erosion resistance. A spark plug 1 includes a rodlike center electrode 5 extending in the direction of an axis CL1; a substantially cylindrical insulator 2 provided externally of the outer circumference of the center electrode 5; a substantially cylindrical metallic shell 3 provided externally of the outer circumference of the insulator 2; and a ground electrode 27 extending from a front end portion 26 of the metallic shell 3 and forming a spark discharge gap 35 between a distal end portion thereof and a front end portion of the center electrode 5.
    Type: Grant
    Filed: March 8, 2010
    Date of Patent: February 18, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventor: Akira Suzuki
  • Patent number: 8653726
    Abstract: A spark plug includes a ground electrode. The cross sectional area S of a ground electrode base member of the ground electrode satisfies a relation 1.8 mm2?S?3.2 mm2. The embedment depth A of a noble metal tip embedded in a second base member surface and the tip thickness B of the noble metal tip measured along the direction in which the noble metal tip is embedded in the second base member surface satisfy a relation 0.4?(A/B)?0.8.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: February 18, 2014
    Assignee: NGK Spark Plug Co., Ltd.
    Inventor: Yoshikazu Kataoka