Material Flaw Testing Patents (Class 324/240)
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Patent number: 6570379Abstract: A method of inspecting an electrically conductive object so as to detect the presence of an anomaly using a probe comprising a transmitter coil and a receiver coil, which method comprises the steps of: (a) selecting a set of points on the near surface of the object that are to be inspected; (b) selecting a first inspection point from the set; (c) positioning the probe at the selected inspection point, inducing eddy currents in the object and determining a characteristic value, &PHgr;, of the electromagnetic field generated by the eddy currents; (d) selecting a next inspection point from the set and repeating step (c) until all inspection points have had their turn; and (e) inferring that an anomaly is present at an inspection point if the characteristic value &PHgr; differs significantly from a norm.Type: GrantFiled: August 17, 2001Date of Patent: May 27, 2003Assignee: Shell Oil CompanyInventors: Paulus Carolus Nicolaas Crouzen, Mark Theodoor Looijer, Johan van der Steen
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Patent number: 6566871Abstract: The invention relates to a process for testing of a workpiece by means of eddy currents induced by a field coil in the workpiece and from which a measurement signal is obtained by means of a measurement sensor, a pattern signal representative of a workpiece fault being generated, a correlation function of the measurement signal acquired by the sensor with the pattern signal being determined, and the correlation function being evaluated in order to detect a fault in the workpiece. The invention furthermore relates to a device for executing the process.Type: GrantFiled: September 17, 2001Date of Patent: May 20, 2003Assignee: Pruftechnik Dieter Busch AGInventor: Roland Hölzl
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Patent number: 6563308Abstract: A thickness measuring system comprises: an eddy current loss measuring sensor having an exciting coil for receiving a high frequency current to excite a high frequency magnetic field to excite an eddy current in a conductive film, and a receiving coil for outputting the high frequency current which is influenced by an eddy current loss caused by the eddy current; an impedance analyzer for measuring the variation in impedance of the eddy current loss measuring sensor, the variation in current value of the high frequency current or the variation in phase of the high frequency current on the basis of the high frequency current outputted from the receiving coil; an optical displacement sensor for measuring the distance between the conductive film and the eddy current loss measuring sensor; and a control computer including a thickness calculating part for calculating the thickness of the conductive film on the basis of various measured results of the impedance analyzer and optical displacement sensor, and the eddyType: GrantFiled: March 27, 2001Date of Patent: May 13, 2003Assignee: Kabushiki Kaisha ToshibaInventors: Osamu Nagano, Yuichiro Yamazaki, Motosuke Miyoshi, Hisashi Kaneko, Tetsuo Matsuda
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Patent number: 6563309Abstract: A method and apparatus for non-destructively measuring the depth of a crack with precision and accuracy in a workpiece using an eddy current process. The method involves empirically creating a response curve of the eddy current response produced from crack(s) in a sample workpiece(s), wherein the depth of the crack(s) in the sample workpiece(s) may be modified a plurality of times and an eddy current response reading is taken at each different crack depth. The response curve is then used to interpolate the depth of a crack in a workpiece composed of the same material non-destructively by measuring the eddy current response in the workpiece crack and then obtaining the predetermined crack depth value form the response curve.Type: GrantFiled: September 28, 2001Date of Patent: May 13, 2003Assignee: The Boeing CompanyInventors: James S. Kachelries, Louis R. Truckley, Douglas P. Knapp
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Publication number: 20030057943Abstract: The present invention provides an apparatus and method for measuring nonferrous electrical resistance measurement. The method includes providing a nonferrous material, inducing a magnetic field on the nonferrous material, measuring the remote magnetic field of the nonferrous material, and comparing the measured remote magnetic field to a standard.Type: ApplicationFiled: September 21, 2001Publication date: March 27, 2003Inventor: Richard McClelland
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Patent number: 6538435Abstract: Detecting the presence of an anomaly in or near an object using a probe comprises: a) selecting a set of points on the near surface which are to be inspected, and selecting a first direction and a second direction; b) selecting a first inspection point from the set; c) positioning the probe at the selected inspection point in the first direction, inducing eddy currents in the object and determining a characteristic value of the electromagnetic field; d) positioning the probe in the second direction at the selected inspection point, inducing eddy currents in the object and determining a characteristic value of the electromagnetic field; e) selecting a next inspection point from the set and repeating steps c) and d) until all inspection points have had their turn; and f) inferring that an anomaly is present at an inspection point if a combination of the characteristic values in the first and second direction deviates significantly from a norm.Type: GrantFiled: August 17, 2001Date of Patent: March 25, 2003Assignee: Shell Oil CompanyInventors: Paulus Carolus Nicolaas Crouzen, Mark Theodoor Looijer, Johan van der Steen
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Publication number: 20030042897Abstract: Apparatus and methods for measuring cross sectional area and flaws in a continuous sucker rod string as the string is conveyed within a borehole. These measured parameters are useful is monitoring the physical integrity of the sucker rod string. A magnet is used to saturate an increment of continuous sucker rod, and a coil is used to measure induced flux. Cross sectional area of the rod increment is computed from the flux measurement. One or more Hall effect transducers are used to measure leakage from the increment as a function of distance along the increment. This measurement is used to detect and quantify the type of flaw within the rod increment being investigated. The process is repeated as the sucker rod string is conveyed into or out of the borehole.Type: ApplicationFiled: August 28, 2001Publication date: March 6, 2003Inventor: Ben B. Wolodko
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Publication number: 20020196016Abstract: The present, the invention relates to a device for the non-destructive evaluation of such structures and components as are in service and which are intended to continue in use for an extended period during which time a number of defects such as residual stress, fatigue, creep or the formation of magnetic phase in non-ferromagnetic steel can develop; in addition to its primary purpose of detecting and/or determining the stated defects in in-service steel structures or components, the device of the present invention also possesses the advantage that it can be applied for the sorting and classification of steels of different compositions according to the results of defects detected.Type: ApplicationFiled: April 19, 2002Publication date: December 26, 2002Inventors: Amitava Mitra, Sarmistha Palit Sagar, Dipak Kumar Bhattacharya
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Patent number: 6492808Abstract: A magnetic non-destructive method and an apparatus for measurement of cross sectional area of elongated ferrous objects such as steel wire ropes and for detecting local flaws is disclosed. A section of a wire rope is magnetized by longitudinally spaced magnetic poles. A magnetic field parameter, e.g. magnetic flux density, is measured in, by at least, one pair of points between the poles of magnetizing device (in an inter-pole area) at the object under test surface. The pair of points is formed by two sensors placed in the inter-pole area along a direct line parallel to the rope axis. The rope cross sectional area corresponds to a sum of the sensor pair signals. Local flaws, such as broken wires and pitting corrosion in the rope, is detected by a first differences of signals of the sensor pair.Type: GrantFiled: June 29, 2000Date of Patent: December 10, 2002Assignee: Intron Plus, Ltd.Inventors: Vasily Vasilievich Sukhorukov, Serguei Borisovich Belitsky
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Publication number: 20020163333Abstract: An apparatus that measures electrical impedance. The apparatus includes a signal generator controlled by a master microcontroller, a plurality of data acquisition channels, each channel containing a microcontroller, a host computer that processes and stores measured values, and a communication line between the host computer and the master microcontroller.Type: ApplicationFiled: May 23, 2002Publication date: November 7, 2002Applicant: JENTEK Sensors, Inc.Inventors: Darrell E. Schlicker, Neil J. Goldfine, Eric L. Miller
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Publication number: 20020153883Abstract: Disclosed herein is a method of detecting a through-wall crack and measuring the through-wall length of the crack in a steam generator tube of a nuclear power plant. The method of the present invention is characterized in that the through-wall crack is detected and the through-wall length of the crack is measured in such a way that there are measured the number and positions of inflection points of a graph that is plotted by relating characteristic amplitude values of eddy current signals, which are generated whenever a coil of a motorized rotating probe passes the crack while being spirally rotated, to the positions in the length of the crack.Type: ApplicationFiled: April 19, 2002Publication date: October 24, 2002Applicant: Korea Atomic Energy Research InstituteInventors: Do-Haeng Hur, Myung-Sik Choi, Deok-Hyun Lee, Jung-Ho Han
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Publication number: 20020130659Abstract: A giant magnetoresistive flux focusing eddy current device effectively detects deep flaws in thick multilayer conductive materials. The probe uses an excitation coil to induce eddy currents in conducting material perpendicularly oriented to the coil's longitudinal axis. A giant magnetoresistive (GMR) sensor, surrounded by the excitation coil, is used to detect generated fields. Between the excitation coil and GMR sensor is a highly permeable flux focusing lens which magnetically separates the GMR sensor and excitation coil and produces high flux density at the outer edge of the GMR sensor. The use of feedback inside the flux focusing lens enables complete cancellation of the leakage fields at the GMR sensor location and biasing of the GMR sensor to a location of high magnetic field sensitivity. In an alternate embodiment, a permanent magnet is positioned adjacent to the GMR sensor to accomplish the biasing.Type: ApplicationFiled: November 28, 2001Publication date: September 19, 2002Applicant: National Aeronautics and Space AdministrationInventors: Russell A. Wincheski, Min Namkung, John W. Simpson
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Patent number: 6452384Abstract: A scanning head for eddy-current testing includes a probe coil configuration disposed on a film on a film base. The film base is matched to a shape of an object to be tested. This allows quick, low-interference eddy-current testing. A method for producing a scanning head for an eddy-current test and an eddy-current test method are also provided.Type: GrantFiled: May 4, 2000Date of Patent: September 17, 2002Assignee: Siemens AktiengesellschaftInventors: Erich Becker, Hans-Peter Lohmann, Gabriel Daalmans, Klaus Ludwig, Ludwig Bär
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Patent number: 6433572Abstract: A system and method for analyzing an integrated circuit device involves generating a magnetic field in circuitry forming a power grid within the integrated circuit device. The magnetic field generator is switched off, and the charge on the power grid dissipates through internal device structures to ground. This decay of the charged power grid is detected and evaluated to assess the quality or consistency of the power distribution grid. Faulty power grids will have a decay pattern that differs from high quality power grids.Type: GrantFiled: August 23, 1999Date of Patent: August 13, 2002Assignee: Advanced Micro Devices, Inc.Inventors: Jeffrey D. Birdsley, Michael R. Bruce, Rama R. Goruganthu, Brennan Davis, Rosalinda M. Ring
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Patent number: 6433542Abstract: Apparatus and methods are disclosed which provide increased sensitivity, selectivity and dynamic range for non-contact measurement of actual physical and/or kinematic properties of conducting and magnetic materials. The apparatus and methods are based upon various methods for increasing sensitivity, selectivity and dynamic range through proper construction of a magnetometer sensor and for proper selection of operating point parameters for the application. A measurement apparatus for measuring one or more MUT properties includes an electromagnetic winding structure which, when driven by an electric signal, imposes a magnetic field in the MUT and senses an electromagnetic response. An analyzer is provided for applying the electric signal to the winding structure. A property estimator is coupled to the winding structure and translates sensed electromagnetic responses into estimates of one or more preselected properties of the material.Type: GrantFiled: January 11, 2001Date of Patent: August 13, 2002Assignee: Massachusetts Institute of TechnologyInventors: Neil J. Goldfine, James R. Melcher
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Publication number: 20020105324Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of pipes or tubes. A magnetostrictive sensor generates guided waves in a pipe or tube, which waves travel therethrough in a direction parallel to the longitudinal axis of the pipe or tube. This is achieved by using a magnetized ferromagnetic strip being pressed circumferentially against the pipe or tube. The guided waves are generated in the strip and coupled to the pipe or tube and propagate along the length of said pipe or tube. For detection, the guided waves in said pipe or tube are coupled to the thin ferromagnetic strip and are detected by receiving MsS coils. Reflected guided waves may represent defects in the pipe or tube.Type: ApplicationFiled: March 22, 2001Publication date: August 8, 2002Inventors: Hegeon Kwun, Sang-Young Kim, James F. Crane
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Patent number: 6429646Abstract: The invention relates to a method for calibrating the initial sensitivity of the eddy current roll-flaw detecting apparatus and an eddy current roll-flaw detecting apparatus which can be calibrated by the method. The method comprises the following steps: a) detecting an artificial defect sample to obtain a first vector; b) generating an analogue artificial defect signal; c) adjusting the analogue artificial defect signal to make it equal the first vector; and d) inputting the analogue artificial defect signal into the eddy current roll-flaw detecting apparatus, and adjusting the eddy current roll-flaw detecting apparatus to enable it to give a warning, wherein steps a) and c) are both implemented by means of the impedance analyzing unit having the function of displaying the impedance vector built in the eddy current roll-flaw detecting apparatus.Type: GrantFiled: April 6, 2000Date of Patent: August 6, 2002Assignee: Baoshan Iron and Steel CorporationInventor: Shiquan Han
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Patent number: 6429650Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of pipes or tubes. A magnetostrictive sensor generates guided waves in a pipe or tube, which waves travel therethrough in a direction parallel to the longitudinal axis of the pipe or tube. This is achieved by using a magnetized ferromagnetic strip being pressed circumferentially against the pipe or tube. The guided waves are generated in the strip and coupled to the pipe or tube and propagate along the length of said pipe or tube. For detection, the guided waves in said pipe or tube are coupled to the thin ferromagnetic strip and are detected by receiving MsS coils. Reflected guided waves may represent defects in the pipe or tube.Type: GrantFiled: March 22, 2001Date of Patent: August 6, 2002Assignee: Southwest Research InstituteInventors: Hegeon Kwun, Sang-Young Kim, James F. Crane
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Patent number: 6426622Abstract: A fixture for use with eddy current inspection probes facilitates inspection of airfoil leading and trailing edges. The fixture includes a fixture body having a hole formed in one side thereof for receiving a probe and a V-groove formed in another side thereof for receiving a workpiece surface. A clamp arm is pivotally mounted to the fixture body, and a spring is disposed between the clamp arm and the fixture body. The spring biases one end of the clamp arm towards the fixture body so that a workpiece can be clamped between the clamp arm and the fixture body.Type: GrantFiled: December 21, 2000Date of Patent: July 30, 2002Assignee: General Electric CompanyInventors: Glenn D. Givens, James P. O'Connell, Joseph A. Traxler
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Publication number: 20020097045Abstract: Detecting the presence of an anomaly in or near an object using a probe comprises:Type: ApplicationFiled: August 17, 2001Publication date: July 25, 2002Inventors: Paulus Carolus Nicolaas Crouzen, Mark Theodoor Looijer, Johan van der Steen
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Patent number: 6424151Abstract: A method for evaluation of an eddy current testing signal is provided. The method includes the steps of generating a feature amount based on a sample eddy current testing signal obtained by measuring a standard specimen, the feature amount including a feature highly correlated to a secondary factor which is other than a depth of the flaw and which affects the waveform of the signal; generating an evaluation parameter by using the feature amount, the evaluation parameter being a parameter for outputting a value with a sufficiently small error relative to correct answer data on the sample eddy current testing signal; and estimating the depth of a flaw, expressed by an actual measurement eddy current testing signal, by use of the evaluation parameter.Type: GrantFiled: January 9, 2001Date of Patent: July 23, 2002Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Kayoko Kawata, Masaaki Kurokawa, Yoshihiro Asada
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Patent number: 6424150Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of railroad rails. The system includes magnetostrictive sensors specifically designed for application in conjunction with railroad rails and trains that generate guided waves in the railroad rails which travel therethrough in a direction parallel to the surface of the railroad rail. Similarly structured sensors are positioned to detect the guided waves (both incident and reflected) and generate signals representative of the characteristics of the guided waves detected that are reflected from anomalies in the structure such as transverse defects. The sensor structure is longitudinal in nature and generates a guided wave having a wavefront parallel to the longitudinal axis of the sensor, and which propagates in a direction perpendicular to the longitudinal axis of the sensor. The generated guided waves propagate in the rail within the path of the propagating wave.Type: GrantFiled: December 12, 2000Date of Patent: July 23, 2002Assignee: Southwest Research InstituteInventors: Hegeon Kwun, Glenn M. Light
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Publication number: 20020093330Abstract: A method of inspecting an electrically conductive object so as to detect the presence of an anomaly using a probe comprising a transmitter coil and a receiver coil, which method comprises the steps of:Type: ApplicationFiled: August 17, 2001Publication date: July 18, 2002Inventors: Paulus Carolus Nicolaas Crouzen, Mark Theodoor Looijer, Johan van der Steen
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Publication number: 20020079889Abstract: A fixture for use with eddy current inspection probes facilitates inspection of airfoil leading and trailing edges. The fixture includes a fixture body having a hole formed in one side thereof for receiving a probe and a V-groove formed in another side thereof for receiving a workpiece surface. A clamp arm is pivotally mounted to the fixture body, and a spring is disposed between the clamp arm and the fixture body. The spring biases one end of the clamp arm towards the fixture body so that a workpiece can be clamped between the clamp arm and the fixture body.Type: ApplicationFiled: December 21, 2000Publication date: June 27, 2002Inventors: Glenn D. Givens, James P. O'Connell, Joseph A. Traxler
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Patent number: 6411085Abstract: A depth and other characteristics of a ferromagnetic impurity in a workpiece of nonmagnetic material can be determined after demagnetizing of the workpiece by magnetizing the workpiece in a uniform field, preferably to saturation, and thereafter taking measurements of the field strength from the impurity at two different distances, forming a quotient or ratio of the measured values and determining the depth from a curve in which the signal ratio or quotient is plotted against the depth.Type: GrantFiled: April 18, 2000Date of Patent: June 25, 2002Assignees: Forschungszentrum Julich GmbH, Rolls-Royce Deutschland LTD & CO KGInventors: Michael Siegel, Yuri Tavrin, Karl Schreiber, Armin Plath
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Publication number: 20020074996Abstract: The invention relates to a process for testing of a workpiece by means of eddy currents induced by a field coil in the workpiece and from which a measurement signal is obtained by means of a measurement sensor, a pattern signal representative of a workpiece fault being generated, a correlation function of the measurement signal acquired by the sensor with the pattern signal being determined, and the correlation function being evaluated in order to detect a fault in the workpiece. The invention furthermore relates to a device for executing the process.Type: ApplicationFiled: September 17, 2001Publication date: June 20, 2002Inventor: Roland Holzl
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Patent number: 6404189Abstract: A method and system for implementing magnetostrictive sensor techniques for the nondestructive evaluation of pipeline structures. The system consists of a magnetostrictive sensor instrument unit, a data storage unit, and a plurality of magnetostrictive sensor probes are positioned on an in-line inspection vehicle. The instrumentation unit includes electronics for transmitting excitation pulses to a transmitting magnetostrictive sensor probe as well as electronics for amplifying and conditioning the signals detected by a receiving magnetostrictive sensor probe. The magnetostrictive sensor probes include both plate magnetostrictive sensors and permanent magnets which provide a DC bias magnetic field necessary for magnetostrictive sensor operation. The transmitting and receiving probes are attached to the in-line inspection vehicle by way of mechanical arms on opposing sides of the vehicle.Type: GrantFiled: December 18, 2000Date of Patent: June 11, 2002Assignee: Southeast Research InstituteInventors: Hegeon Kwun, Sang Young Kim
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Patent number: 6396262Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive short term inspection or long term monitoring of a structure. A plurality of magnetostrictive sensors are arranged in parallel on the structure and includes (a) a thin ferromagnetic strip that has residual magnetization, (b) that is coupled to the structure with a couplant, and (c) a coil located adjacent the thin ferromagnetic strip. By a transmitting coil, guided waves are generated in a transmitting strip and coupled to the structure and propagate along the length of the structure. For detection, the reflected guided waves in the structure are coupled to a receiving strip and are detected by a receiving magnetostrictive coil. Reflected guided waves may represent defects in the structure.Type: GrantFiled: May 15, 2001Date of Patent: May 28, 2002Assignee: Southwest Research InstituteInventors: Glenn M. Light, Hegeon Kwun, Sang-Young Kim, Robert L. Spinks, Jr.
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Publication number: 20020047706Abstract: Method of detecting cracks in an object of an electrically conducting material that is covered by a non-conductive layer using a probe comprising a transmitter coil for inducing eddy currents in the object and a receiver coil comprising selecting a set of points of the object which are to be inspected; and which method further comprises for each point positioning the probe at the point, activating the transmitter coil to induce eddy currents in the object; creating a record of the signal provided by the receiver coil over a period of time; and examining the record and comparing it to reference records, wherein the presence or absence of a crack can be inferred from the comparison.Type: ApplicationFiled: August 18, 2001Publication date: April 25, 2002Inventor: Mark Theodoor Looijer
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Patent number: 6377040Abstract: An eddy current-based test probe is used for checking especially the edges of rolled steel rods. It detects defects both in the transverse and also the longitudinal direction of these rods. The probe has a combination of several coils with which magnetic flux differences can be detected. The simultaneous sensitivity of the probe in the transverse and longitudinal directions of the test specimen is induced by its executing rotary motion around its vertical axis. An electrical induction motor is used as the drive for rotary motion. The electrical feed and receiving signals of the probe system are coupled and decoupled without contact via a rotary transformer.Type: GrantFiled: July 26, 1999Date of Patent: April 23, 2002Assignee: Pruftechnik Dieter Busch AGInventor: Ludwig ter Hell
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Patent number: 6373245Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of plate type structures such as walls, vessels, enclosures, and the like. The system includes magnetostrictive sensors specifically designed for application in conjunction with plate type structures or pipes that generate guided waves in the plates or pipes which travel therethrough in a direction parallel to the surface of the plate or pipe. Similarly structured sensors are positioned to detect the guided waves (both incident and reflected) and generate signals representative of the characteristics of the guided waves detected that are reflected from anomalies in the structure such as corrosion pits and cracks. The sensor structure is longitudinal in nature and generates a guided wave having a wavefront parallel to the longitudinal axis of the sensor, and which propagates in a direction perpendicular to the longitudinal axis of the sensor.Type: GrantFiled: September 21, 2000Date of Patent: April 16, 2002Assignee: Southwest Research InstituteInventors: Hegeon Kwun, Sang Young Kim
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Patent number: 6359434Abstract: In accordance with the teachings of the present invention, a method is provided for analyzing RFT data from a data file. The method includes parsing the data file into pipe lengths, calculating a phase profile for the data points within each pipe length, locating potential defects in the pipe length using the phase profiles, determining for each defect a total equivalent phase shift as a combination of a circumferential equivalent phase shift and a non-circumferential equivalent phase shift, and using the total equivalent phase shift to analyze the defect.Type: GrantFiled: September 30, 1998Date of Patent: March 19, 2002Assignee: Hydroscope Cananda Inc.Inventors: Jens Winslow, Rodney K. Ridley, Varagur S. V. Rajan, Yuwu Yu, Lawrence B. Staples
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Patent number: 6344741Abstract: A method for the detection and the characterization of corrosion in multi-layer metallic structures using a pulsed eddy current technique. For this technique, a coil (or coils) is used both as field source (driven by a square wave voltage-controlled excitation), and/or as field sensor (measuring a transient response). The field sensor allows the capture of information about the condition of the area of the structure under inspection. The ability of this technique to detect corrosion hinges on the use of a transient response feature (i.e., Lift-off Point of Intersection) to infer the presence of material loss. With the help of a calibration standard, the Lift-off Point of Intersection provides the ability to quantify material loss in multi-layered structures. The results obtained with this method are independent of lift-off variations inherent to field inspections (i.e., changes in distance between the transducer and test object).Type: GrantFiled: June 20, 2000Date of Patent: February 5, 2002Assignee: Her Majesty the Queen as represented by the Minister of National Defence in right of CanadaInventors: Sylvain Giguere, Stéphane J. M. Dubois
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Publication number: 20020008512Abstract: An axial direction groove is formed in a high permeability toroidal core taking the form of a pot core half with a mounting hole, a high cross-section ratio copper casing being tightly fit around core circumference, having poly-phase excitation windings shuttled thriugh the mounting hole to encompass both the copper casing and the pot-core, forming an integral driving-sensing eddy current probe. A naked pot-core is wound as an integral driving-sensing probe. Poly-phase excitation of the probe is mesh-connected as a gramme-ring.Type: ApplicationFiled: June 4, 2001Publication date: January 24, 2002Inventors: Delmar Leon Logue, Stephen John Logue
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Patent number: 6300759Abstract: A test device and process for inspecting the integrity of prestressed construction elements. The device comprises a testing head having a magnetization device for generating a magnetic field around the construction element. The testing head is connected to a controller device for controlling the magnetization process and for processing signals corresponding to the magnetic field. The testing head magnetizes the construction element over a predetermined measurement section. The controller switches the magnetization device after the magnetization process is completed and then stores and processes the signals recorded.Type: GrantFiled: January 29, 1999Date of Patent: October 9, 2001Assignees: Forschungszentrum Jülich GmbH, Forschungs- und Materialprüfungsanstalt Baden-WürttembergInventors: Herbert Bousack, Hans-Joachim Krause, Gottfried Sawade
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Patent number: 6294912Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of plate type structures such as walls, vessels, enclosures, and the like. The system includes magnetostrictive sensors specifically designed for application in conjunction with plate type structures or pipes that generate guided waves in the plates or pipes which travel threrethrough in a direction parallel to the surface of the plate or pipe. Similarly structured sensors are positioned to detect the guided waves (both incident and reflected) and generate signals representative of the characteristics of the guided waves detected that are reflected from anomalies in the structure such as corrosion pits and cracks. The sensor structure is longitudinal in nature and generates a guided wave having a wavefront parallel to the longitudinal axis of the sensor, and which propagates in a direction perpendicular to the longitudinal axis of the sensor.Type: GrantFiled: February 25, 2000Date of Patent: September 25, 2001Assignee: Southwest Research InstituteInventor: Hegeon Kwun
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Publication number: 20010022514Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive short term inspection or long term monitoring of a structure. A plurality of magnetostrictive sensors are arranged in parallel on the structure and includes (a) a thin ferromagnetic strip that has residual magnetization, (b) that is coupled to the structure with a couplant, and (c) a coil located adjacent the thin ferromagnetic strip. By a transmitting coil, guided waves are generated in a transmitting strip and coupled to the structure and propagate along the length of the structure. For detection, the reflected guided waves in the structure are coupled to a receiving strip and are detected by a receiving magnetostrictive coil. Reflected guided waves may represent defects in the structure.Type: ApplicationFiled: May 15, 2001Publication date: September 20, 2001Inventors: Glenn M. Light, Hegeon Kwun, Sang-Young Kim, Robert L. Spinks
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Patent number: 6291992Abstract: A device is disclosed for inspecting an object of electrically conductive material, in which a non-static-signal transmitter generates an electromagnetic field in the object, and a receiver measures the variations of the eddy current generated by the non-static electromagnetic field and produces a signal representing the decay of the eddy current. The non-static-signal transmitter is provided with at least two laterally spaced-apart emitters for emitting an electromagnetic field, which emitters are, during normal operation, so driven that the resulting electromagnetic field in the central region between the emitters is intensified.Type: GrantFiled: June 30, 1997Date of Patent: September 18, 2001Assignee: Shell Oil CompanyInventors: Petrus Willem van Andel, Maarten Lorenz, Ricky Eduardo Ricardo Meyer
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Patent number: 6288537Abstract: A pair of copper coils are embedded in the foil strip. A first coil of the pair generates an electromagnetic field that induces eddy currents on the surface, and the second coil carries a current influenced by the eddy currents on the surface. The currents in the second coil are analyzed to obtain information on the surface eddy currents. An eddy current probe has a metal housing having a tip that is covered by a flexible conductive foil strip. The foil strip is mounted on a deformable nose at the probe tip so that the strip and coils will conform to the surface to which they are applied.Type: GrantFiled: December 22, 1999Date of Patent: September 11, 2001Assignee: General Electric CompanyInventors: John R. M. Viertl, Martin K. Lee
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Publication number: 20010019263Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of railroad rails. The system includes magnetostrictive sensors specifically designed for application in conjunction with railroad rails and trains that generate guided waves in the railroad rails which travel therethrough in a direction parallel to the surface of the railroad rail. Similarly structured sensors are positioned to detect the guided waves (both incident and reflected) and generate signals representative of the characteristics of the guided waves detected that are reflected from anomalies in the structure such as transverse defects. The sensor structure is longitudinal in nature and generates a guided wave having a wavefront parallel to the longitudinal axis of the sensor, and which propagates in a direction perpendicular to the longitudinal axis of the sensor. The generated guided waves propagate in the rail within the path of the propagating wave.Type: ApplicationFiled: December 12, 2000Publication date: September 6, 2001Inventors: Hegeon Kwun, Glenn M. Light
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Publication number: 20010017541Abstract: A method and system for implementing magnetostrictive sensor techniques for the nondestructive evaluation of pipeline structures. The system consists of a magnetostrictive sensor instrument unit, a data storage unit, and a plurality of magnetostrictive sensor probes are positioned on an in-line inspection vehicle. The instrumentation unit includes electronics for transmitting excitation pulses to a transmitting magnetostrictive sensor probe as well as electronics for amplifying and conditioning the signals detected by a receiving magnetostrictive sensor probe. The magnetostrictive sensor probes include both plate magnetostrictive sensors and permanent magnets which provide a DC bias magnetic field necessary for magnetostrictive sensor operation. The transmitting and receiving probes are attached to the in-line inspection vehicle by way of mechanical arms on opposing sides of the vehicle.Type: ApplicationFiled: December 18, 2000Publication date: August 30, 2001Inventors: Hegeon Kwun, Sang Young Kim
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Patent number: 6271664Abstract: Oscillatory signal build-up is increased in the polar coordinates sensor by integrating the rotating driving flux with the resonating flux resulting from the series resonant pick-up coil current. The imbalance flux linking the pick-up coil is more dependent on radii proximate the z-axis and is more suitable for detection of cracks radial to an aircraft rivet.Type: GrantFiled: October 15, 1999Date of Patent: August 7, 2001Assignee: Logue Sensor Co.Inventor: Delmar Leon Logue
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Patent number: 6265870Abstract: An eddy current sensor assembly of a magnetic inspection device is for nondestructive detection of structural faults in an elongated magnetically permeable object, such as a pipe. The sensor assembly has an auxiliary magnet including first and second auxiliary magnetic poles oppositely polarized relative to each other and spaced from one another for positioning and movement longitudinally relative to an elongated magnetically permeable object to be tested. The auxiliary magnet is to be interposed between primary magnets of the magnetic inspection device. A ferromagnetic member couples the first and second auxiliary magnetic poles. Compliant pole pieces such as magnetically permeable brushes are coupled to the auxiliary poles and are to be interposed between the auxiliary poles and the object to be inspected.Type: GrantFiled: September 2, 1999Date of Patent: July 24, 2001Assignee: NDT Technologies, Inc.Inventor: Herbert R. Weischedel
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Patent number: 6265871Abstract: A single toroidal core is wound with excitation/detection windings for reciprocal-integral eddy current driving-detection means, the pick-up coil being wound around the circumference of the toroid core. The utilized fields being orthogonal for an inherent null. The preferred excitation is ramping sine-cosine currents generating a variable angular velocity driving dipole. A rotating field torus core having an excited poloidal winding for generating concentric n-s s-n diameter-wise dipoles on the plane of the torus for shifting the hemispherical sensing field eccentric in an orbital motion.Type: GrantFiled: December 20, 1999Date of Patent: July 24, 2001Assignee: Logue Sensor Co.Inventors: Delmar L. Logue, Stephen J. Logue
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Patent number: 6232774Abstract: The process first applies a magnetostatic field to a target magnetic body to magnetize the target magnetic body. The process then cuts the magnetostatic field off and measures a transient variation in a differential magnetic flux density at a plurality of positions in the vicinity of the target magnetic body. The process subsequently determines a time constant of the transient variation in the differential magnetic flux density at the plurality of positions. The process then determines a specific characteristic value relating to the internal structure of the target magnetic body, based on a distribution of the time constant over the plurality of positions. This arrangement enables a variety of internal structures of the target magnetic body to be examined in a non-destructive manner.Type: GrantFiled: January 19, 1999Date of Patent: May 15, 2001Assignee: Magnegraph Co., Ltd.Inventor: Takashi Kimura
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Patent number: 6229305Abstract: The passive torsional flux characteristics of polar sensors as related to the effective flux length coupling the pick-up coil are elucidated. A sine-cosine excited toroidal driving core comprising stacked magnetic materials having different permeabilities for enhanced helical induction coupling to the pick-up core. Also an active torsional flux means utilizing stacked driving toroids concentrically coupled to the polar sensor pick-up core. Also, integral sensor/driver embodiment utilizing at least two stacked toroids.Type: GrantFiled: August 24, 1998Date of Patent: May 8, 2001Inventor: Delmar L. Logue
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Patent number: 6215300Abstract: An eddy current probe is configured with one axis of the electrical coil elongated to span a much larger distance than that of conventional coils. Thus, a single pass of the elongated coil can inspect a path of up to 100 times wider than the conventional coil. The parts of the eddy current probe include a pair of elongated ferrite cores disposed end-to-end in a housing block. A pair of receive coils are disposed in the housing block respectively surrounding the elongated ferrite cores. A transmit coil is wound around the receive coils in the housing block, and a pair of ferrite shields are disposed in the housing block sandwiching the transmit coil, the pair of receive coils, and the pair of elongated ferrite cores.Type: GrantFiled: January 14, 1999Date of Patent: April 10, 2001Assignee: General Electric Co.Inventor: William Lee Herron
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Patent number: 6198277Abstract: A system for inspecting in-service gas distribution mains is disclosed. Coiled tubing technology and magnetic flux leakage (MFL) technology are integrated to produce a new inspection system for low pressure, in-service distribution pipelines. The coiled tubing provides the means by which an inspection module employing MFL technology is inserted into, moved through, and removed from an in-service pipeline. A portable inspection system can thereby be moved to a desired location on a trailer. The sensor module comprises a plurality of magnet assemblies each having a Magnet N out, a Magnet S out and a magnet core, the magnet assemblies being conical in shape and being arranged into a circular array. The magnet array diameter is smaller than that of a pipe to be inspected, thus defining a radial air gap. The magnet array being constructed and arranged to provide a magnetic circuit having sufficient strength so as to be operable through the radial air gap.Type: GrantFiled: June 26, 1998Date of Patent: March 6, 2001Assignee: Gas Research InstituteInventors: Patrick Porter, Gerry Pittard, Kiran M. Kothari, Philippe Rave
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Patent number: 6166537Abstract: Method to measure the variations in section of a hot rolled bar (12) as it is fed, the method including the generation of a variable frequency magnetic field by at least a generator device (14) defining an inner space (214) for the transit of the bar (12), the variations in section of the bar (12) in transit being measured by a receiver device (15) suitable to monitor the perturbations induced on the magnetic field by the variations in the area of section of the bar (12) in transit. The receiver device (15) is arranged coaxial and inside the generator device (14) and defines inside the same a surface for the transit of the bar. The (12) has a transverse section of (A.sub.S "), and the value ("f.sub.0 ") of the frequency of the magnetic field generated by the generator device (14) is suitable to minimize the influence of the real temperature of the bar (12) on the measurement.Type: GrantFiled: March 24, 1998Date of Patent: December 26, 2000Assignee: Centro Automation SpAInventor: Ferruccio Della Vedova
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Patent number: 6127823Abstract: A method for detecting breaks in a prestressed wire, rod or bar embedded in concrete surrounding a metal pipe is described. A remote field eddy current probe is traversed axially internally through the pipe so as to create an energy flow path externally of the pipe and a transformer coupling through the pipe, and generate a signal in a detector coil axially spaced from an exciter coil. As the exciter coil traverses the wire, rod or bar containing the break a signal change is generated, regardless of the radial position of the detector coil relative to the break.Type: GrantFiled: October 8, 1997Date of Patent: October 3, 2000Inventor: David L. Atherton