Abstract: Embodiments of the present disclosure include methods to control the quantity of vapor phase corrosion, devices, and the like.

Abstract: There is described an apparatus for monitoring a conductive fluid conduit arranged to carry a fluid stream. The apparatus comprises a power supply, a plurality of electrical contact points connected to the fluid conduit, a voltage measurement device, and a processor. The power supply has a reference mode of operation and a sample mode of operation. In the reference mode of operation the power supply is operable to supply an alternating electric current through the fluid conduit at a high frequency such that the current is confined near the surface of the fluid conduit due to the skin effect. In the sample mode of operation the power supply is operable to supply an electric current through a full thickness of the fluid conduit.

Abstract: A system for monitoring the structural integrity of structural members of a building using radio frequency identification tags. A plurality of radio frequency modules are secured to structural members, each module including a radio frequency identification tag, a micro processor, a first memory, one or more sensors for measuring data related to the structural integrity of the building members and a transceiver for receiving operational instructions used to monitor the structural integrity of the building and for transmitting the measured data. There is also provided a computing system that transmits the operational instructions to the radio frequency modules and receives the measured data from the modules. In addition, the computing system stores the measured data in a second memory and processes the measured data from the modules.

Abstract: A electrical circuit includes an excitation voltage connected via a first circuit path to an output, a switching device having a control terminal and first and second controlled terminals connected to the first circuit path, and a controller that generates a control signal provided to the control terminal of the switching device to selectively supply the excitation voltage to the output. Faults in the electrical circuit are detected by monitoring the switching device voltage at one of the controlled terminals of the switching device.

Abstract: A system is disclosed for wireless monitoring of corrosion as it occurs in a corrodible object. The system comprises one or more wireless corrosion sensors. A wireless corrosion sensor comprises an antenna assembly for transmitting and receiving radio signals. In the antenna assembly, at least part of the antenna assembly is made out of a corrodible material, such that, as the corrodible material undergoes corrosion, radio signals that are transmitted or received are affected. A remote system can estimate the extent of corrosion that has occurred by monitoring radio signals that are transmitted through the antenna assembly as it undergoes corrosion.

Abstract: A metal pipe corrosion monitoring device includes a steam introduction unit for introducing thereinto steam flowing through a metal pipe; and a corrosion testing unit provided in the steam introduction unit, characterized in that the steam introduction unit is configured to generate condensed water by condensing some of the steam to create a simulated environment similar to an actual environment in the metal pipe and discharge the condensed water above a predetermined water level to the outside. The corrosion testing unit has one or more contact members that contact with a water line region around a water surface of the condensed water in the steam introduction unit, a water phase region on a condensed water side and a vapor phase region on a steam side, and is configured to be able to measure an electric resistance of the one or more contact members.

Abstract: A test system for testing a sensor system includes a high-impedance resistor for forming a voltage divider with any corrosion or foreign substance that might be present between a signal conductor and a ground conductor. While a voltage is applied across the voltage divider, the voltage can be measured across the high-impedance resistor for determining whether an undesirable amount of conductance exists between the signal wire and ground. The test system also includes switching means for switching between any number of signal wires of a system undergoing testing.

Abstract: Apparatus and method for directly detecting the atmospheric conditions leading to creep corrosion of printed circuit boards (PCBs) well before the PCBs in the computers start suffering from creep corrosion. The embodiment indicates the propensity of the air towards creep corrosion on PCBs. Additionally, to avoid the false reading due to condensed moisture, condensed moisture may be avoided by using a heater attached to the creep corrosion monitor that keeps the creep corrosion monitor above the dew point temperature.

Abstract: Method and device for monitoring a zone of a metal structure in terms of its electrical resistance in order to detect possible defects in the structure, by periodically passing current through the zone in different directions while measuring and recording voltage drops in a number of selected unit areas (aij) within the zone, and by combining, for each unit area (aij), at least two measured values recorded during at least two measurements made with current passing in different directions, and by comparing values obtained by at least one similarly obtained value made earlier.

Abstract: A method of sensing corrosion of a pipe covered by a layer of insulation comprises positioning a CUI sensor radially adjacent an outer surface of the pipe. The CUI sensor comprises a non-conductive base having a first end and a second end opposite the first end. In addition, the CUI sensor comprises a first test circuit mounted to the base. The first test circuit includes a first conductor, a second conductor, and a first testing element extending between the first conductor and the second conductor. Further, the method comprises exposing the first testing element to the same environment as the outer surface of the pipe. Still further, the method comprises determining whether the first testing element has corroded through. Moreover, the method comprises assessing whether corrosion of the pipe has occurred based on the determination of whether the first testing element has corroded through.

Abstract: A measuring and assessing method for the AC corrosion risk of a pipeline wherein the coupon is connected to a metallic pipeline buried in the earth and the AC corrosion risk of the pipeline is assessed on the basis of coupon DC current density and coupon AC current density that are acquired from a measured value of a coupon current, wherein the measuring and assessing method includes: a step of specifying frequency to specify a source of AC corrosion from a waveform of the measured value of the coupon current; and a step of calculating a coupon current density whereby a pair of coupon DC current density and coupon AC current density is acquired from the measured value of the coupon current in one time unit by defining one cycle of a specified frequency as one time unit.

Abstract: Hundreds of thousands of concrete bridges and hundreds of billions of tons of concrete require characterization with time for corrosion. Accordingly, protocols for rapid testing and improved field characterization systems that automatically triangulate electrical resistivity and half-cell corrosion potential measurements would be beneficial allowing discrete/periodic mapping of a structure to be performed as well as addressing testing for asphalt covered concrete. Further, it is the low frequency impedance of rebar in concrete that correlates to corrosion state but these are normally time consuming vulnerable to noise. Hence, it would be beneficial to provide a means of making low frequency electrical resistivity measurements rapidly. Further, prior art techniques for electrical rebar measurements require electrical connection be made to the rebar which increases measurement complexity/disruption/repair/cost even when no corrosion is identified.

Abstract: The invention concerns corrosion sensors comprising a resistor, a voltage meter for determining voltage output across said resistor; and at least three different layers, each layer comprising a different material, said layers comprising: (a) non-corrosive conducting layer; (b) metal layer; and (c) electrically insulating layer deposed between the conducting layer and the metal layer; wherein the resistor connects the conducting layer and the metal layer. The invention further concerns use of such sensors use in monitoring and trouble-shooting corrosion impacts.

Abstract: A corrosion sensor includes a plurality of metal strips having different thicknesses. A first metal strip with the least thickness is first employed to provide sensitive corrosion detection. After an exposed portion of the first metal strip is consumed, a second metal strip having a second least thickness can be employed to provide continued sensitive corrosion detection employing a remaining un-corroded portion of the second metal strip. The plurality of metal strips can be sequentially employed as exposed portions of thinner metal strips become unusable through complete corrosion and un-corroded exposed portions of thicker metal strips become thin enough to provide sensitive corrosion detection.

Abstract: The present invention is directed to a process for corrosion resistance evaluation of coated metals substrates, such as autobodies. An anode and cathode coated with protective coating being tested are exposed to an electrolyte in a chamber of a corrosion resistance evaluator. These coatings are provided with predetermined and standardized defects, such as micro-holes to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The coated cathode/anode pair is subject to a start-up period followed by series preset DC voltages for preset durations that are interspaced with recovery periods. The impedance data collected are then used to arrive at the corrosion performance resistance of the coating applied over the cathode/anode pair. The foregoing evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).

Abstract: Corrosion sensor apparatus for detection of contamination affecting metal based components and devices. For example, an apparatus includes: a set of corrosion sensor elements, wherein a width of a first corrosion sensor element is different than a width of a second corrosion sensor element, wherein each corrosion sensor element is susceptible to corrosion caused by an operating environment of the corrosion sensor elements; and a set of reference elements wherein a width of a first reference sensor element is substantially equal to the width of the first corrosion sensor element and a width of a second reference sensor element is substantially equal to the width of the second corrosion sensor element, wherein each reference sensor element is not substantially susceptible to corrosion caused by the operating environment of the corrosion sensor elements.

Abstract: A corrosion sensor includes a plurality of conductive portions and at least one non-conductive portion between adjacent conductive portions, wherein the at least one non-conductive portion has a dimension less than approximately 500 microns. A method for manufacturing a corrosion sensor includes applying a non-conductive material to a substrate and applying a conductive material to discrete locations on the non-conductive material. The method further includes applying a brazing material around each discrete location of the conductive material.

Abstract: Corrosion sensor apparatus for detection of contamination affecting metal based components and devices. For example, an apparatus includes: a set of corrosion sensor elements, wherein a width of a first corrosion sensor element is different than a width of a second corrosion sensor element, wherein each corrosion sensor element is susceptible to corrosion caused by an operating environment of the corrosion sensor elements; and a set of reference elements wherein a width of a first reference sensor element is substantially equal to the width of the first corrosion sensor element and a width of a second reference sensor element is substantially equal to the width of the second corrosion sensor element, wherein each reference sensor element is not substantially susceptible to corrosion caused by the operating environment of the corrosion sensor elements.

Abstract: A system for detecting defects in a turbine rotor blade of a combustion turbine engine. The system may include: a turbine rotor blade that includes an insulator coating; a first electrode that is electrically connected to the turbine rotor blade; a second electrode that resides in proximity to the turbine rotor blade; means for inducing a voltage across the first electrode and the second electrode; and means for detecting current flowing between the first electrode and the second electrode.

Abstract: A method for performing corrosion testing is provided. The method includes applying a thin film of silicone to an electrical device to be tested, positioning the device in a chamber, connecting the device to electrical testing equipment for determining any change in electrical resistance of the device, and disposing a gaseous compound of sulfur in the chamber. The method also comprises monitoring the device for any change in electrical resistance for indicating failure of the device.

Abstract: A method and apparatus for testing workpiece overcoats is described.

Abstract: A planarized type of coupled multi-electrode corrosion sensing device. Electrode pads are fabricated on a thin backing, such as a thin film. Each pad has an associated electrical lead for connection to auxiliary electronic circuitry, which may include a resistor associated with each electrical pad. The design permits the device to be easily placed in small crevices or under coatings such as paint.

Abstract: A device for use with a conduit having a first conduit end and a conduit second end, into which conduit a cable can be installed using a flow of air into the first conduit end, the device being suitable for confirming that the air is flowing out from the second conduit end. In an embodiment, the device includes a housing, means to enable connection of the device to the second conduit end, a detector arranged to detect an electrical property change, and an actuator for causing an electrical property change detectable by the detector, wherein in use, the air flowing into the device causes the detector and the actuator to move relative to each other, causing an electrical property change detectable by the detector.

Abstract: Apparatus and methods for measuring an effect of corrosion with a corrosion sensor. The apparatus includes at least a portion of a metal material configured to be disposed within a borehole and exposed to a fluid. The apparatus includes a sensor configured to measure an effect of corrosion of the at least portion of the metal material within the fluid.

Abstract: A compact corrosion measurement apparatus and system includes an air fan, a corrosion sensor, a temperature sensor, a humidity sensor, a heater element, and an air flow sensor all under control to monitor and maintain constant air parameters in an environment and minimize environmental fluctuations around the corrosion sensor to overcome the variation commonly encountered in corrosion rate measurement. The corrosion measurement apparatus includes a structure providing an enclosure within which are located the sensors. Constant air flow and temperature is maintained within the enclosure where the corrosion sensor is located by integrating a variable speed air fan and a heater with the corresponding feedback loop control. Temperature and air flow control loops ensure that corrosivity is measured under similar conditions in different facilities offering a general reference point that allow a one to one comparison between facilities with similar or different pollution levels.

Abstract: A hard, transparent coating for a substrate and associated method for coating is disclosed. The coating includes alternating layers of a soft coating and a hard coating. The coating further includes a sensor. The electrical resistivity of the sensor may be measured to determine if the coating has been degraded. The coating may further include a hydrophobic outer layer.

Abstract: An erosion sensor that can separately monitor erosion and corrosion of a substrate, such as a wind turbine blade or a turbine blade used in devices such as gas turbines, aircraft engines, microturbines, steam turbines, and the like is disclosed. The sensor can include a first element or “erosion part” that is made of a corrosion resistant material. The first element of the sensor has similar erosion properties to the substrate being monitored. The sensor can further include a second element or a “corrosion part” that is made of a material having similar erosion and corrosion properties to the substrate. The sensor can provide an erosion indicator based on the erosion of the first element and a corrosion indicator based on the erosion and corrosion of the second element.

Abstract: An electrochemical corrosion potential sensor (ECP sensor) has an electrode cap, an electrode fixing body, a tubular insulator, a tubular metallic housing, and a conductive wire. Both ends of the tubular insulator are connected to the electrode fixing body and the tubular metallic housing respectively. A conductive wire passes through the tubular insulator and the tubular metallic housing, and is connected to an inner surface of the electrode fixing body. The electrode cap 11 disposed to cover an outer surface of the electrode fixing body. The ECP sensor with such a construction can lengthen the lifetime.

Abstract: A localized corrosion monitoring (LCM) device is modified to obtain polarization resistance (Rp) from electrical resistance of a probe having a strip of metal under investigation (test electrode), a reference electrode and a temperature sensor (e.g. thermocouple). This configuration allows the probe to be used in areas where only a thin film of conductive fluid is available or required to provide potential monitoring. Thus, the applicability of the LCM technique is broadened. All the above devices are expected to be configured in one item of equipment, except for the probe which may be remotely located from the rest of the equipment.

Abstract: A system and method capable of performing online corrosion monitoring of a component installed in a gas turbine. A sensing device is located so that electrodes thereof are exposed to an operating environment within the gas turbine section containing the component. The electrodes are formed of a material so that the component and electrodes similarly respond to corrosive agents within the gas turbine section. The electrodes are electrically insulated from each other and each electrode is operable as an anodic electrode or a cathodic electrode, depending on the extent of corrosion thereat, so that each electrode has an electrical potential value, voltages exist across the electrodes, electric currents flow between the electrodes, and the electrical potential/current values correspond to corrosion behaviors at the anodic electrodes.

Abstract: A method and apparatus for sensing corrosion comprises a casing and a counter-electrode. The casing is made of material that is substantively incompressible at pressures on wires within a structural cable. The casing has a thickness that is not greater than typical interstitial spaces between wires of the structural cable and has a length on an order of a radius of the structural cable. The counter-electrode exchanges electrons with ions of an electrolyte that corrodes the wires of the structural cable. The counter-electrode is embedded in the casing, is exposed to the electrolyte in a window of the casing, and is recessed to avoid contact with any wire of the structural cable when the sensor is deployed among the wires of the structural cable.

Abstract: A system may be used to detect corrosion between a first metal and a second metal, where the second metal is positioned adjacent to the first metal. The system may include a processor electrically coupled to each of the first and the second metals and configured to monitor a complex impedance between the first metal and the second metal, where the complex impedance may include a real component and an imaginary component. The processor may compare the real component of the complex impedance to a first threshold, compare the imaginary component of the complex impedance to a second threshold, and indicate a likelihood of corrosion if at least one of the real and imaginary components are below their respective threshold.

Abstract: Systems and methods for real time detection of corrosion of rebars embedded in a concrete structure. Test bars are selected for corrosion testing purposes, and may or may not also be part of the concrete reinforcement structure. These test bars are coated, and exposed sections of these test bars form a network of node electrodes. Electrical measurement from a counter electrode near a node electrode provides an indication of corrosion at that node electrode. Using a system of node electrodes and counter electrodes, a large concrete area may be monitored, and if corrosion is indicated, a methodical selection of electrodes can be used to locate the corrosion. The same concepts may be applied to detect corrosion in buried structures, such as pipelines and tanks.

Abstract: Systems, devices, and/or methods for use in detection of reinforcement metal corrosion within material, such as concrete, are described. The systems, devices, and/or methods may use a passive sensor located within the material and an interrogator located outside of the material that may be used to interrogate the passive sensor and to receive a signal from the passive sensor representative of corrosion potential of reinforcement metal.

Abstract: Apparatus and methods for diagnosing status of a consumable part of a plasma reaction chamber, the consumable part including at least one conductive element embedded therein. The method includes the steps of: coupling the conductive element to a power supply so that a bias potential relative to the ground is applied to the conductive element; exposing the consumable part to plasma erosion until the conductive element draws a current from the plasma upon exposure of the conductive element to the plasma; measuring the current; and evaluating a degree of erosion of the consumable part due to the plasma based on the measured current.

Abstract: A system for monitoring the structural integrity of structural members of a building using radio frequency identification tags. A plurality of radio frequency modules are secured to structural members, each module including a radio frequency identification tag, a micro processor, a first memory, one or more sensors for measuring data related to the structural integrity of the building members and a transceiver for receiving operational instructions used to monitor the structural integrity of the building and for transmitting the measured data. There is also provided a computing system that transmits the operational instructions to the radio frequency modules and receives the measured data from the modules. In addition, the computing system stores the measured data in a second memory and processes the measured data from the modules.

Abstract: An erosion sensor that can separately monitor erosion and corrosion of a substrate, such as a wind turbine blade or a turbine blade used in devices such as gas turbines, aircraft engines, microturbines, steam turbines, and the like is disclosed. The sensor can include a first element or “erosion part” that is made of a corrosion resistant material. The first element of the sensor has similar erosion properties to the substrate being monitored. The sensor can further include a second element or a “corrosion part” that is made of a material having similar erosion and corrosion properties to the substrate. The sensor can provide an erosion indicator based on the erosion of the first element and a corrosion indicator based on the erosion and corrosion of the second element.

Abstract: A corrosion detection apparatus for permanently and integrally monitoring a state of corrosion of a component is provided. The corrosion detection apparatus makes it possible to use the change in electrical conductivity to detect corrosion of a component to be monitored. A corrosion-sensitive bridging element that establishes an electrical connection between a first electrical line section and a second electrical line section of a sensor circuit is used to change certain electrical properties of the sensor circuit. On account of the corrosion-sensitive property of the bridging element, the latter changes its electrical conductivity when corrosion starts. This makes it possible to use the sensor circuit to detect corrosion of the bridging element and thus of the component to be monitored.

Abstract: A sensor for monitoring a structure or material. The sensor has a continuous elongate conducting member embedded in an insulating material and a conductivity or resistance meter. The insulating material has one or more gaps that expose the conducting member without allowing direct contact between the insulating material and the structure or material when the sensor is placed against the structure or material. The meter is arranged to monitor conductivity or resistance between the conducting member and the structure or material being monitored, and/or between two regions of the conducting member.

Abstract: Corrosion sensor apparatus for detection of contamination affecting metal based components and devices. For example, an apparatus includes: a set of corrosion sensor elements wherein a width of a first corrosion sensor element is different than a width of a second corrosion sensor element, wherein each corrosion sensor element is susceptible to corrosion caused by an operating environment of the corrosion sensor elements; and a set of reference elements wherein a width of a first reference sensor element is substantially equal to the width of the first corrosion sensor element and a width of a second reference sensor element is substantially equal to the width of the second corrosion sensor element, wherein each reference sensor element is not substantially susceptible to corrosion caused by the operating environment of the corrosion sensor elements.

Abstract: A system and associated methods for acquiring and analyzing LEIS data from a buried structure, such as a pipeline. A special probe having adjustable electrodes is placed in the soil above the structure. A voltage is applied to the structure, causing more current to emanate from a coating defect than from intact coating. The probe electrodes acquire a response signal, which is analyzed to detect the defect.

Abstract: The invention relates to a device for neutralizing an electric switching unit. One or several power poles, each of which is provided with movable contacts separable form fixed contacts are actuatable between opened and closed positions by an actuator for switching-on an electric charge. A mechanical actuating device interacts with the movable contacts. It is used for actuating a device for neutralizing the electric switching unit by switching-off the control electric circuit thereof when the wear degree of pellets is greater than a predetermined threshold. The control circuit is switched-off, for example, by cutting a wire thereof. An electric switching unit is provided with the device.

Abstract: A sensor device includes first and second electrodes, a coating film and a functional element. The first electrode includes a first metallic material in which either a first passivation film forms on a surface thereof or the first passivation film present on the surface thereof is lost, in association with changes in the pH of a measurement site. The second electrode includes a second metallic material different from the first metallic material, and is spaced apart from the first electrode. The coating film includes a third metallic material different from the first and second metallic materials. The coating film covers at least the first or second electrode. The functional element is configured to measure a difference in electric potential between the first and second electrodes that changes depending on presence or absence of each of the first passivation film and the coating film in association with the changes in pH.

Abstract: Several remote monitoring stations along a corrosion protected pipeline or structure are served by a single long range radio transceiver link to a central data collection station. Individual monitoring stations are in cost-free, short range communication with each other, while a single central module has an additional longer range, paid subscriber transceiver. The number of paid subscription links by cellular or satellite services to remotely monitor corrosion protection voltages and currents are substantially lessened by this combination.

Abstract: The present invention discloses a process for determining which material within a vicinity of an electrically conducting material is causing corrosion of the electrically conducting material. The process includes providing a piece of electrically conducting material, a piece of potentially corrosive material that is present in the vicinity of the electrically conducting material, an electrical resistance measuring device and a testing chamber. Thereafter, the piece of electrically conducting material and the piece of potentially corrosive material are placed within the testing chamber and the electrical resisting measuring device monitors the electrical resistance of the piece of electrically conducting material as a function of time.

Abstract: A system and method for online monitoring of molten salt corrosion of a component of an apparatus is disclosed. First and second electrodes are electrically isolated from each other within the component and exposed to a corrosive operating environment of the apparatus. The first and second electrodes are electrically coupled such that when an electrical potential difference exists between the first and second electrodes an electrical current flows between the first electrode and the second electrode. The electrical potential difference between the first electrode and the second electrode is based at least in part on molten salt corrosion at the first electrode or the second electrode. At least one of the electrical potential difference or the electrical current flowing between the first electrode and second electrode is measured and analyzed such that a corrosion characteristic of the component can be predicted.

Abstract: A corrosion sensor includes a plurality of metal strips having different thicknesses. A first metal strip with the least thickness is first employed to provide sensitive corrosion detection. After an exposed portion of the first metal strip is consumed, a second metal strip having a second least thickness can be employed to provide continued sensitive corrosion detection employing a remaining un-corroded portion of the second metal strip. The plurality of metal strips can be sequentially employed as exposed portions of thinner metal strips become unusable through complete corrosion and un-corroded exposed portions of thicker metal strips become thin enough to provide sensitive corrosion detection.

Abstract: A corrosion sensor includes a plurality of conductive portions and at least one non-conductive portion between adjacent conductive portions, wherein the at least one non-conductive portion has a dimension less than approximately 500 microns. A method for manufacturing a corrosion sensor includes applying a non-conductive material to a substrate and applying a conductive material to discrete locations on the non-conductive material. The method further includes applying a brazing material around each discrete location of the conductive material.

Abstract: Refinery feedstocks can be characterized based on any of: dissociation of acids in the crude, breakup of naphthenic acid molecular associations, and/or dissociation of sulfur compounds in the feedstocks. The characterization is performed as a function of temperature via any of electrical resistivity measurement, vibrational spectroscopic analysis, voltammetry, electrochemical impedance spectroscopy (EIS) and combinations thereof The method can be practiced in any of refinery, terminal, and laboratories. It can be used in conjunction with models and hardware to optimize the usage of refinery feedstocks in the blending and valuation of the feedstocks. In one embodiment, the characterization of refinery feedstocks is via the use of EIS.

Abstract: A system and method for the high temperature in-situ determination of corrosion characteristics of a molten metal on an alloy under study is provided which takes place within an insulated furnace. A graphite crucible provided in the furnace contains an electrolyte formed from a molten salt of a metal halide. A reference electrode formed from the same metal as the electrolyte is immersed in the electrolyte solution in the graphite crucible. A beta-alumina crucible containing a molten metal is also provided within the furnace and preferably within the graphite crucible. A measuring electrode formed from the alloy under study is immersed in the molten metal. Standard electrochemical techniques are used to measure and analyze the electrochemical effects of corrosion of the molten metal on the alloy.