Abstract: An axial resistance sheathed heater is presented. The axial resistance sheathed heater includes a retaining sheath having a first end and a second end and a resistance wire completely disposed within the retaining sheath. The heater further includes a first conductor rod partially disposed within the retaining sheath and extending beyond the first end of the retaining sheath, the first conductor rod in direct electrical communication and direct mechanical communication with the resistance wire; and a second conductor rod partially disposed within said retaining sheath and extending beyond the second end of the retaining sheath, the second conductor rod in direct electrical communication and direct mechanical communication with the resistance wire. The resistance wire, the first conductor rod and the second conductor rod comprise a circuit achieving a power to voltage rating of about 5000:24.

Abstract: The invention concerns an electrical cartridge heater (1) with supply cable (7), wherein the cartridge heater (1) comprises a metal jacket (2), in which at least one electrical conductor (3) is arranged in an insulated fashion, which conductor is connected with a metal terminal pin (6) protruding from the jacket (2), wherein the supply cable (7) is exposed at an end region, is enclosed in the exposed region by a housing, wherein the housing encloses a contact bush (10) fixed at the free end of the supply cable (7), into which contact bush the terminal pin (6) can be inserted or is inserted, wherein finally the housing is connected or can be connected immediately detachably with the cartridge heater (1), which while keeping the advantage of the easy exchangeability of the cartridge heater without supply cable, secures a simplified manufacture, a safe assembly and a high tightness against environmental influences such as hydraulic oil, splash or surge water.

Abstract: An electric heater assembly suitable for use with molten metals, the heater employing improved heat transfer media.

Abstract: The invention describes a temperature sensor for a resistance thermometer comprising an electric measuring resistor (3) the resistance material of which consists either of a ceramic material or of a metallic resistance material in combination with a ceramic or a mineral carrier, a protective tube (2) comprising a closed tip (2b) and a rear end that provides an access to the inner space of the protective tube (2) and that contains the measuring resistor (3) closely adjacent the closed tip (2b) of the protective tube (2), at least one supply line (5) that is brought out through the rear end of the protective tube (2), and an electrically insulating filler (6) based on a ceramic or a mineral material that fills the space between the protective tube (2) on the one side and the measuring resistor (3) and its at least one supply line (4, 5) on the other side. It is provided according to the invention that the packing density of the filler (6) has a gradient in lengthwise direction of the protective tube (2).

Abstract: In a temperature sensor having a temperature sensitive element, a sheath pin connected to the temperature sensitive element, and a cover case. The cover case, filled with a filler, accommodates the temperature sensitive element and the sheath pin. A hardening temperature of the filler is not less than an actual usage environment of the temperature sensor. Another temperature sensor has a temperature sensitive element exposed at a high temperature of not less than 750° C., a thermistor element, a sheath pin, an anti-vibration filler, and a metal cover case fixed to an end part of the sheath pin. The metal cover case accommodates the sheath pin and the thermistor element. The filler is made of a porous insulation material having a pore ratio within a range of 30 to 70% and filled around the thermistor element in the metal cover case.

Abstract: A temperature sensor including a housing and a temperature sensing element at least partially disposed in the housing. A particulate media, which may include a blend of differently sized particles, is disposed in the housing and at least partially surrounds the temperature sensing element. The particulate media may entrain oxygen to avoid a reducing atmosphere in said housing.

Abstract: A high-voltage resistor element which is superior to heat resistance, dielectric breakdown strength, vibration resistance and durability performance, and is advantageous to maintenance, inspection, adjustment, replacement and repair, is made up of: a cylindrical outer tube made of metal; a resistive heat-generating wire in a coiled shape tensionally extending between inner ends of electrode rods inserted respectively from both ends of the outer tube; an insulating material filing up a space between the resistive heat-generating wire with the electrode rods and the internal surface of the outer tube and fired; and insulating sleeves extractably encasing and anchored in the portions adjacent to the both ends of the outer tube penetratingly bridging between arrangement boards.

Abstract: A windbreak provided along a side of a tray prevents insulators located close to an entrance of a furnace from being directly cooled by the air coming into the furnace. All of the insulators mounted on the tray can be uniformly cooled when conveyed out of the furnace after finishing a sintering operation. A resistance value of the electric resistor in an insulator located close to the entrance is substantially equalized with a resistance value of the electric resistor in another insulator located far from the entrance.

Abstract: A cartridge heater for high-voltage applications is disclosed. In one embodiment, the cartridge heater is substantially elongate and cylindrical, and comprises an outer stainless steel sheath having an outside diameter on the order of one-half inch or less. Within the outer sheath is a resistive heating element coiled around an inner, electrically insulating wind core. A substantially hollow cylindrical core sleeve is disposed around the heating element and wind core, electrically insulating the heating element from the outer sheath. In one embodiment, the core sleeve is composed of pre-compressed magnesium oxide.

Abstract: In an electrical heating apparatus having at least one heating body with a chemically substantially resistant sheathing surrounding same, the sheathing comprises at least two-layer co-extruded material. The material comprises an inner layer which in the position of use is towards the heating body and which comprises a material that is a good conductor of heat. Arranged on the outside of the inner layer is an outer layer of chemically substantially resistant and electrically non-conductive material. The inner layer and the outer layer are homogeneously fused together without air inclusions.

Abstract: An electrically heatable glow plug for an internal combustion engine includes a corrosion-resistant metal jacket, a compressed powder filling contained therein, and an electrically conducting coil embedded in the filling. To increase the lifetime of the heating coil, a getter material for binding the oxygen contained in the compressed powder filling is provided. The getter material can be distributed in the form of electrically nonconducting particles in the compressed powder filling. The getter material can also be applied as a coating to the coil or to the inner surface of the metal jacket.

Abstract: An electrically heatable glow plug for an internal combustion engine includes a corrosion-resistant metal jacket, a compressed powder filling contained therein, and an electrically conducting coil embedded in the filling. To increase the lifetime of the heating coil, a getter material for binding the oxygen contained in the compressed powder filling is provided. The getter material can be distributed in the form of electrically nonconducting particles in the compressed powder filling. The getter material can also be applied as a coating to the coil or to the inner surface of the metal jacket.

Abstract: A substrate support plate including a heating element for use in a process chamber is described. The heating element includes an outer sheath, a heating filament and a thermally-conductive and electrically insulative sealing material. The sealing material comprises a diamond powder.

Abstract: An electrical resistance temperature sensor (11) contained in a stainless steel, tubular jacket (12), which has a very small diameter of approximately 1 mm, a platinum resistance coil (18) running between two joining bolts (14, 19). The resistance coil with a positive temperature characteristic of the resistance is placed in an embedding medium (17), which comprises a mixture of magnesium oxide or aluminium oxide and cerium dioxide.For use as an integrating temperature sensor for a catalytic converter, said adequately flexible temperature sensor can be wound into a roll of smooth and corrugated metal sheets and fixed by soldering in vacuo.

Abstract: A sheathed element for a heater plug for diesel engines includes a hollow metal sheath that is open at one end, has a closed opposite end, and defines a cavity. A heating element is positioned in the cavity and the cavity is filled with insulating powder. An elastomeric seal is positioned in the open end of the sheath. The seal has an annular projection that projects from a surface of the seal and establishes a sealing contact with a respective seat of the sheath so that, when the seal is inserted into the seat, the projection removes particles present on an internal wall of the seat.

Abstract: The cartridge heater disclosed has a coiled wire heater element with connected lead conductor wires contained within a metallic tubular sheath. Electrically insulative material insulates and supports the heater element and lead conductor wires within said sheath. The tubular enclosure has one or more folds to define parallel longitudinal heater segments containing the heater element. An outer metallic casing surrounds the heater segments defining a body portion. Lead wires comprised of the metallic sheath and the lead conductor wires extend from the body portion.

Abstract: In the manner of a tubular heater, a temperature sensor comprises a metallic tubular jacket with internal resistance wire coil embedded in insulating material and closing pieces having electrical connection members, so that a very simple, robust and high temperature-resistant temperature sensor with a measuring range up to e.g. approximately 750.degree. C. is obtained. The temperature sensor jacket can be earthed or grounded. For operating the temperature sensor there is appropriately a test current in the mA range in the case of a test voltage in the mV range, whose temperature-dependent changes are processed by means of an electronic amplifier.

Abstract: A sheathed heater wherein before the sheathed heater is assembled, an oxide film is formed on the inner peripheral surface of a metal pipe, and/or the outer surfaces of an internal heater and lead pins thereof which are inserted into the metal pipe by heating them in the presence of oxygen or by applying chemicals thereto, and a heat resistent insulation material member is filled in a space formed between the metal pipe and the internal heater. The color of the oxide film thus formed is light brown, brown or black.

Abstract: An improved cartridge heater comprising a electrical resistance heating wire coil enclosed in a stainless steel cylindrical sheath and having bonded thereto a coating containing a solid lubricant and a binder. The solid lubricant providing for ease of removal of the cartridge heater from a bore hole into which it has been inserted for use and providing a barrier to corrosion between the cartridge heater and the metal of the apparatus in which the bore hole is located.

Abstract: A sheath heater includes a metal sheath, a coil-like heater, and a heat-resistant insulating powder. The starting form of the metal sheath has a small-diameter cylindrical portion at its distal end and is formed to have a substantially tubular shape as a whole. The heater is fabricated by inserting the coil-like heater in the sheath. The heat-resistant insulating powder is charged in the sheath and holds the coil-like heater in the sheath so that the coil-like heater is electrically insulated from the sheath. The distal end portion of the sheath is melted and so that the confronting end of the coil-like heater is buried so as not to be exposed on the outer wall of a closing portion at the distal end of the sheath. The melting of the sheath end can be done by using plasma, electron-beam or laser welding techniques.

Abstract: An improvement in the method for preparing diffusion resistant clad thermocouple cable by placing the thermocouple wires in MgO powder or pellets on a strip of metal cladding material and longitudinally bending the strip of cladding material around the thermocouple wire and the MgO and welding the resulting seam closed is achieved when the resulting composite cable is placed on a second metal cladding strip such that when the second strip is bent longitudinally around the composite cable the resulting seam is displaced from the welded seam of the first cladding strip.

Abstract: There is described mineral-insulated metal-sheathed (MINS) cables in which the sheath alloy has the following compositions:______________________________________ Element Concentration (wt. %) ______________________________________ Cr 10 to 40 Si 0.5 to 5.0 Mg 0.5 Maximum Ce 0.3 Maximum Mo 20 Maximum W 25 Maximum Nb 10 Maximum Ta 8.0 Maximum Ni balance ______________________________________and thermocouples, heating elements, and heat detectors made therefrom as well as the alloy itself is also claimed.

Abstract: A self-regulating PTC heater assembly and a method of manufacturing the heater assembly is disclosed. PTC heater assembly includes a plurality of positive temperature coefficient devices, a plurality of spacers located between the positive temperature coefficient devices, a pair of metallic electrodes and a heat shrink tubing surrounding the pair of electrodes, PTC elements and spacers to hold the PTC elements and electrodes in place during assembly. A metallic sheath is compressed about the heat shrink tubing to establish uniform electrical contact between the PTC elements and the electrodes, to increase the thermal efficiency of the heater and to protect the heater assembly from physical damage.

Abstract: A glow plug including a shell provided with an axially extending bore and a tubular sheath partially located in the bore and partially projecting from the shell. At least a first electrical resistance is located in the portion of the sheath extending outside the shell. The tubular sheath is filled with two different powders. Both powders have good electrical insulating characteristics. The first powder is located in the free closed end of the sheath and has good thermal conductivity characteristics. The second powder is located in the portion of the sheath located in the shell bore and has good thermal insulating characteristics. The interface between the two powders can be varied with the design of the glow plug and the type of resistance located in the sheath.

Abstract: An electric cartridge heater for use as an immersion heater in a steam table tank has a tubular elongate stainless steel sheath with a curved inner surface attached to a riser tube adapted to be connected to a wall of the tank and contains an electric heater element. A copper heat transfer member having an enlarged, curved surface complementary to the inner surface of the sheath is urged into close, intimate thermal contact therewith and transfers heat from the sheath to a bimetal thermostat for turning off the heater element in response to a rise in temperature of the sheath above a predetermined level.

Abstract: A corrosion-resistant steel tube such as a sheath heater steel tube and boiler tube which exhibit improved resistance to dry corrosion under high temperature dry-corrosive conditions in the presence of chlorides is disclosed. The steel consists essentially of, in % by weight:______________________________________ C: not more than 0.05%, Si: 0.1-2.0%, Mn: not more than 2.0%, Cr: 18-26%, Ni: 16-30%, ______________________________________at least one of Mo: 0.5-4.0%, W: 0.01-4.00%, andV: 0.01-4.00%,N: 0-0.25%,(Ti+Nb): 0-1.5%, andthe balance iron and incidental impurities.

Abstract: An object such as a fuse is enclosed within a homogeneous block of microporous thermal insulation material by a method which includes forming first and second blocks of insulation material having a relatively low density, arranging the object between co-operating faces of the blocks, and compacting the blocks around the object so as to cause the blocks to merge and to form a homogeneous block of microporous thermal insulation material having a relatively high density. The first and second blocks may be incorporated into first and second housings respectively, one of the housings being provided with a protruding tab and the other of the housings being provided with a corresponding slot.

Abstract: A method of enclosing an object, such as an electronic component, within a homogeneous block of microporous thermal insulation material comprises charging a first predetermined amount of a loose microporous thermal insulation mixture into a die and compacting the insulation mixture into a block for supporting the object to be insulated. A recess may be formed in the compacted mixture for receiving the object. The object is then located on the compacted mixture and a second predetermined amount of loose microporous thermal insulation mixture is charged into the die. The loose insulation mixture is compacted against the block of already compacted insulation material which causes the two charges of insulation mixture to merge and to form a homogeneous block enclosing the object.

Abstract: A corrosion-resistant steel tube such as a sheath heater steel tube and boiler tube which exhibit improved resistance to dry corrosion under high temperature dry-corrosive conditions in the presence of chlorides is disclosed. The steel consists essentially of, in % by weight:C: not more than 0.05%,Si: 0.1-2.0%, Mn: not more than 2.0%,Cr: 18-26%, Ni: 16-30%,at least one of Mo: 0.5-4.0%, W: 0.01-4.00%, andV: 0.01-4.00%,N: 0-0.25%,(Ti+Nb): 0-1.5%, andthe balance iron and incidental impurities.

Abstract: A self-regulating temperature controlled glow plug has a hollow metal holder, a rod-like ceramic heater and a power control heater. The ceramic heater extends from one end of the holder and has embedded therein a first resistor of tungsten alloyed with rhenium or molybdenum. The power control heater includes a second resistor embedded in a dense mass of powdered insulation material filling a tubular metallic sheath. The sheath is positioned in the holder with its central portion held in spaced relationship thereto by a thermally insulating spacer at least one end thereof. The second resistor is made of tungsten, iron or nickel, has a positive temperature coefficient of resistance at least equal to and a heating capacity greater than the first resistor, and is connected in series with the first resistor.

Abstract: An improved copper sheathed heating element for installation in appliances, such as electric kettles, includes a minor amount of a silicone water-proofing agent admixed with magnesium oxide filler agent prior to the element being annealed. Annealing of the element is carried out at a reduced annealing temperature over an extended duration in order to limit thermal degradation of the additive during the annealing process. The resulting element achieves sufficient ductility for purposes of formation as a kettle heating element, while the insulation value of the element over an extended shelf life is maintained without significant degradation. Preferably, the silicone agent comprises polydimethylsiloxane and is present in the range 0.1 to 0.15 percent by weight.

Abstract: An armored cable having mineral insulation, comprising a metal central conductor and a cylindrical hollow metal sheath between which a powdered refractory insulating material is interposed, characterized in that the mineral insulating material is a mixture of 10 to 30% by weight of magnesium oxide (MgO) and 70 and 90% by weight of silicon oxide (SiO.sub.2).

Abstract: A sheathed heater comprising a metallic sheath, such as a stainless steel sheath, an electric heating element disposed within the sheath so that an electric current can be supplied thereto, and a filling material filled in the sheath for insulating the heating element from the sheath and the coils of the heating element from each other. Aluminum nitride powder is used as the filling material to prevent oxidation of the heating element by the oxygen discharged from the filling material.

Abstract: A corrosion-resistant long heater is formed by encasing segments of metal-sheathed, mineral-insulated, electrical resistance heating elements within a metal oversheath which oversheath is substantially completely impermeable and is compressed inwardly to create metal-to-metal contacts between the sheath and the encased elements.

Abstract: This invention relates to a sheathed resistance heater which comprises a metal pipe (3), a heating wire (2) received in the metal pipe, and an electrically insulating powder (4) filled in the pipe and also to a method for fabricating same. The electrically insulating powder (4) contains 0.1-10 wt % of the specific type of an oxide by which the heater has a prolonged life because the oxide serves to suppress the metallic component of the heating wire (2) from evaporating, and its insulation resistance under self-heating conditions can be prevented from lowering. The heater has wide utility in both domestic and industrial fields.

Abstract: A heat sensitive cable operable over a temperature range of between approximately -20.degree. F. and 1650.degree. F. The cable includes a tubular metallic sheath which is substantially temperature resistant and moisture impervious. It also includes a mass of compacted insulation material filling the sheath and having an insulation resistance variable with temperature in the range of between approximately 100 and 50,000 ohms. The cable further includes at least one thermoelectric conductor positioned within the insulation material filling the sheath. A method of manufacturing the cable includes the step of preparing the insulation material and advancing the thermoelectric conductor through a given region. It also includes the step of advancing a strip of flat metal material past apparatus for forming and welding a tubular sheath surrounding the given region.

Abstract: In a mineral insulated electric cable the powdered insulating material is impregnated with a quantity of a hydrophobic material, for example a silicone, which has been introduced into the powder in liquid form. The added hydrophobic material serves as a barrier against the ingress of moisture, and liquid dimethylpolysiloxane has been found particularly effective, the pressure of even a small quantity of this preventing any significant degree of moisture penetration into the cable.

Abstract: This invention relates to a sheathed resistance heater which comprises a heating wire (2) received in a metallic pipe 3 and electrically insulating powder (4) packed in the pipe. A metallic powder of the specific type is added to the electrically insulating powder (4), by which the heating wire (2) has a prolonged life by suppressing metal components in the wire from evaporating, the heater being widely applicable for domestic and industrial purposes.

Abstract: A heat sensitive cable operable over a temperature range of between approximately -20.degree. F. and 1650.degree. F. The cable includes a tubular metallic sheath which is substantially temperature resistant and moisture impervious. It also includes a mass of compacted insulation material filling the sheath and having an insulation resistance variable with temperature in the range of between approximately 100 and 50,000 ohms. The cable further includes at least one thermoelectric conductor positioned within the insulation material filling the sheath. A method of manufacturing the cable includes the step of preparing the insulation material and advancing the thermoelectric conductor through a given region. It also includes the step of advancing a strip of flat metal material past apparatus for forming and welding a tubular sheath surrounding the given region.

Abstract: Sheathed electrical heating elements containing MgO heat conductive, electrical insulating material having a high degree of calcination together with additives in the form of a clay and fumed silica to increase the electrical resistivity, density and flow properties.

Abstract: A protective control arrangement for heating units of the type comprising the concentric assembly of a resistance heating element embedded in an insulating material and enclosed within a metallic sheath for limiting the propagation of a rupture in the sheath resulting from an arc at a discontinuity in the heating element along a substantial portion of the length of the sheath. The control arrangement of the illustrative embodiment includes a power control triac operatively connected to the heating element for selectively coupling the heating element to an external power supply. A preprogrammed microprocessor operatively connected to the gate terminal of triac is effective to periodically interrupt power to the heating element by opening the switch means for interrupt periods of predetermined duration.

Abstract: An electrical tubular element with an outer, metallic casing (1) surrounding a resistor element (2) of a Fe-Cr-Al alloy embedded in an insulating material (3), is given improved durability by adding to the resistor alloy Y, Hf, Sc or one or more lanthanides in an amount of 0.01-1 percent by weight.

Abstract: The present invention is directed to an electric cartridge-type heater for use as a simulator for a nuclear fuel pin in reactor studies. The heater comprises an elongated cylindrical housing containing a longitudinally extending helically wound heating element with the heating element radially inwardly separated from the housing. Crushed cold-pressed preforms of boron nitride electrically insulate the heating element from the housing while providing good thermal conductivity. Crushed cold-pressed preforms of magnesia or a magnesia-15 percent boron nitride mixture are disposed in the cavity of the helical heating element. The coefficient of thermal expansion of the magnesia or the magnesia-boron nitride mixture is higher than that of the boron nitride disposed about the heating element for urging the boron nitride radially outwardly against the housing during elevated temperatures to assure adequate thermal contact between the housing and the boron nitride.

Abstract: Electric heating elements, particularly adapted for use in solder pots or in other uses wherein a substance is to be maintained in a molten or plastic condition, and commonly termed in such uses as over-the-side heaters. A conventional tubular heater is disposed within the central opening of a thick-wall metal pipe or tube, and the latter is swaged to reduce its cross-sectional size and thereby fit tightly about the tubular heater. Thereafter, the pipe and the heater therein, are bent in a pipe bender to any desired shape.

Abstract: Elecric cartridge heater having an electric heating conductor in a metallic casing and held on a support of insulating material, each of the ends of the conductor being connected with a lead of lesser electrical resistance than the heating conductor and extending through the open end of the casing the opposite end of which is closed and the conductors being electrically insulated from the heating conductor. The insulating material, preferably magnesium oxide, fills the casing and is present between the casing and the heating conductor and being compacted by diametric reduction or compression of the casing.

Abstract: Compacted, granular, fused magnesia used as thermally-conducting electrical insulation in tubular, electrical resistance elements is substantially improved in thermal conductivity through the addition of 0.1 to 10.0 percent of a glass comprising CaO, B.sub.2 O.sub.3 and optionally Al.sub.2 O.sub.3.

Abstract: A sheath heater having a heating wire embedded in a ceramic insulator such that the thermal deformation of the heating wire is substantially prevented, wherein the heating wire is formed of a nichrome-based wire having an Al-rich surface layer so as to permit forming an oxidation-protective alumina layer on the surface of the nichrome-based wire.

Abstract: An electric tubular heater with a bent jacket tube made of strip material, an electric resistance heating element running in the jacket tube and an electrically insulating embedding material surrounding the resistance heating element. The jacket tube is formed into a closed cross-sectional configuration by deformation of the extremities of the strip material by either bending into an overlapping relationship or by folding the extremities over each other. The bending of the extremities is performed so as to compress the embedding material to its predetermined final density and final cross-sectional configuration according to preferred embodiments.

Abstract: A heater assembly for a container such as a cooking vessel includes a heating coil in a tubular heater casing, with a connecting pin member connected to the heating coil and projecting through an insulating sleeve mounted to the end of the casing. A plug connecting pin is mounted to the part of the pin member projecting from the insulating sleeve. The end of the casing is butted directly against the insulating sleeve, and a casting material is cast around parts of the plug pin, the casing and the insulating sleeve to form an assembly thereof.

Abstract: Compacted, granular, fused magnesia used as thermally-conducting electrical insulation in tubular, electrical resistance elements is substantially improved in thermal conductivity through the addition of 0.1 to 10.0 percent of a glass comprising CaO, B.sub.2 O.sub.3 and optionally Al.sub.2 O.sub.3 and method of making said tubular, electrical resistance elements.