Abstract: An axial resistance sheathed heater is presented. The axial resistance sheathed heater includes a retaining sheath having a first end and a second end and a resistance wire completely disposed within the retaining sheath. The heater further includes a first conductor rod partially disposed within the retaining sheath and extending beyond the first end of the retaining sheath, the first conductor rod in direct electrical communication and direct mechanical communication with the resistance wire; and a second conductor rod partially disposed within said retaining sheath and extending beyond the second end of the retaining sheath, the second conductor rod in direct electrical communication and direct mechanical communication with the resistance wire. The resistance wire, the first conductor rod and the second conductor rod comprise a circuit achieving a power to voltage rating of about 5000:24.

Abstract: A corrosion-resistant long heater is formed by encasing segments of metal-sheathed, mineral-insulated, electrical resistance heating elements within a metal oversheath which oversheath is substantially completely impermeable and is compressed inwardly to create metal-to-metal contacts between the sheath and the encased elements.

Abstract: A cartridge heater includes an inner casing in which a heating element is accommodated. This inner casing is surrounded by an coaxially arranged outer casing of larger diameter so that an annular space is defined between the inner and outer casings. In the space a helical coolant piping is arranged, embedded in a highly heat-conductive substance of granular and/or pulverulent form so as to allow excess heat to be carried away.

Abstract: An insulated electric heating element particularly suitable for use in a hot plate or electric stove is disclosed. The insulated electric heating element (11) includes a unitary two chamber housing (21). The chambers are located one above the other. A U-shaped upper chamber (22) houses a resistive electric heating element (23). A U-shaped lower chamber (24) houses thermal insulation (30). The thermal insulation reduces the heat radiated downwardly and sidewardly and correspondingly increases the heat radiation upwardly by the electric heating element.

Abstract: The electric heater herein disclosed is particularly adapted to heat a fluid and to provide a broad, substantially flat heater surface exposed to the fluid to be heated. The heating element is well adapted for deep fat frying use in that it is of high voltage and is economical to manufacture. The invention makes use of standard elongated, tubular, metal-sheathed heaters which are produced in large quantities for a multitude of uses. Such elements are slid into a metal tube of selected diameter and wall thickness, and the assembly is flat-pressed in appropriate sections with the ends round for termination with such fittings as are required. The assembly may then be bent to produce a desired configuration.

Abstract: An immersion heater having the bent legs of the individual electrical elements joined to a wall by a press fit between tapered element surface and tapered wall apertures. A movable brace interconnects the element legs and dampens vibration.

Abstract: An elongated heater unit including an elongated resistor helix, terminals connected to the ends of the helix, at least a first surrounding metallic sheath, powder insulation material disposed within the first sheath and spacing the resistor helix from the sheath. The sheath is provided with at least one indentation and/or groove extending along at least a portion of the length of the first sheath. The method for constructing the heater unit includes forming the indentation by means of a roll with a protrusion, by utilizing a mandrel, by utilizing a temperature sensitive member or by utilizing a reducing sheath.

Abstract: An electrical heater comprising a heating element, a sheath surrounding the heating element and spaced therefrom, the sheath having an end spaced from an end of the heating element, electrical insulation between the heating element and the sheath, an internal lead pin electrically connected to the heating element and extending toward the end of the sheath, an electrically insulating end plug within said sheath at the end thereof and an external lead having an inner terminal. The insulating end plug has an opening in its inner face into which the end of the pin is received, and a hole in its outer face having its centerline offset from the centerline of the pin but laterally bounded in part by a lateral surface of the pin, the hole in the end plug receiving the inner terminal of an external lead.

Abstract: Electric heating elements, particularly adapted for use in solder pots or in other uses wherein a substance is to be maintained in a molten or plastic condition, and commonly termed in such uses as over-the-side heaters. A conventional tubular heater is disposed within the central opening of a thick-wall metal pipe or tube, and the latter is swaged to reduce its cross-sectional size and thereby fit tightly about the tubular heater. Thereafter, the pipe and the heater therein, are bent in a pipe bender to any desired shape.

Abstract: An elongate, electric resistance heater having a tubular case, a plug in and spaced from one end of the case and elongate, flexible jacketed power lines extending through the plug and axially outward from said end of the case, an elongate, tubular, flexible braided metal sheath about the lines and coupling means coupling said end of the case and the end portion of the sheath adjacent thereto, said coupling means including elongate concentric inner and outer tube parts arranged with said end portion of the sheath held tight therebetween, a radially outwardly projecting flange on one of said parts arranged within said end portion of the case adjacent said plugs and retaining means at said end of the case axially outward of the flange and holding the flange and its related parts and sheath against axial outward displacement in the case and relative to the lines.

Abstract: An electric tubular heater with a bent jacket tube made of strip material, an electric resistance heating element running in the jacket tube and an electrically insulating embedding material surrounding the resistance heating element. The jacket tube is formed into a closed cross-sectional configuration by deformation of the extremities of the strip material by either bending into an overlapping relationship or by folding the extremities over each other. The bending of the extremities is performed so as to compress the embedding material to its predetermined final density and final cross-sectional configuration according to preferred embodiments.

Abstract: A bilateral heater unit including an elongated sheath in the form of two substantially parallel adjacent leg portions interconnected by a return bend portion formed of the elongated sheath bent back upon itself and integral with the adjacent parallel extending leg portions. Each of the leg portions is provided with a terminal portion extending outwardly from the end of the leg portion and spaced from the sheath. A resistor assembly is secured between the terminal of each of the leg portions and extends along the sheath between the terminals, the sheath between the terminals being filled with compacted powder insulation spacing the resistor assembly from the sheath. The parallel extending leg portions have opposing inner surfaces thereof spaced from one another and the resistor assembly may include at least one electrically conductive member extending within the sheath along the portion thereof for producing a non-heat generating zone thereat.

Abstract: A heater unit of bilateral construction is formed by forming a resistor assembly of a resistor helix extending between cylindrical terminals and overlapping the same, inserting the assembly in a sheath tube, filling the tube with MgO powder, placing laminated mica end plugs over the terminals and extending into the ends of the tube, bending the tube into a U-shape, pressing the legs of the U together and feeding the pressed unit through swaging dies to deform the tube over the entire length thereof to provide a heater unit of substantially circular cross section and having two legs of substantially semicircular cross section. The resistor helix in the area of the leg portions has a cross-sectional shape corresponding to the cross-sectional shape of the sheath and the terminals and mica plugs within the sheath are flattened to provide a similar cross-sectional shape thereby locking the terminals within the sheath.

Abstract: A heater unit of bilateral construction is formed by forming a resistor assembly of a resistor helix extending between cylindrical terminals and overlapping the same, inserting the assembly in a sheath tube, filling the tube with MgO powder, placing laminated mica end plugs over the terminals and extending into the ends of the tube, bending the tube into a U-shape, pressing the legs of the U together and feeding the pressed unit through swaging dies to deform the tube over the entire length thereof to provide a heater unit of substantially circular cross section and having two legs of substantially semicircular cross section. The resistor helix in the area of the leg portions has a cross-sectional shape corresponding to the cross-sectional shape of the sheath and the terminals and mica plugs within the sheath are flattened to provide a similar cross-sectional shape thereby locking the terminals within the sheath.

Abstract: A heater unit of bilateral construction is formed by forming a resistor assembly of a resistor helix extending between cylindrical terminals and overlapping the same, inserting the assembly in a sheath tube, filling the tube with MgO powder, placing laminated mica end plugs over the terminals and extending into the ends of the tube, bending the tube into a U-shape, pressing the legs of the U together and feeding the pressed unit through swaging dies to deform the tube over the entire length thereof to provide a heater unit of substantially circular cross section and having two legs of substantially semicircular cross section. The resistor helix in the area of the leg portions has a cross-sectional shape corresponding to the cross-sectional shape of the sheath and the terminals and mica plugs within the sheath are flattened to provide a similar cross-sectional shape thereby locking the terminals within the sheath.