Abstract: A device combining a thermal fuse and a resistor has a solid ceramic base of the wirewound resistor is changed to be hollow, a thermal fuse is disposed inside the ceramic base, the ceramic tube is the housing of the thermal fuse, one lead wire of the thermal fuse is passing through the end cap of one end of the wirewound resistor, the other end of the thermal fuse is extended out of the end cap of the other end of the wirewound resistor, the end cap of the wirewound resistor is extended out with a lead wire, then the whole product is encapsulated by epoxy resin. The device can serve as a basic unit, which is directly assembled to an existing high-frequency charger, it can take the place of the existing simple wirewound resistor or the wirewound resistor with a thermal fuse external contacted.

Abstract: A power resistor module for electrical circuits has at least one resistor element and at least one housing element. The at least one resistor element is mounted at least section-wise between two electrically insulating, thermally conductive insulation elements in the housing element. The insulation elements at least section-wise abut against the at least one housing element. Methods for producing an electrical power resistor module for an electrical circuit include compressing, at least one resistor element with two electrically insulating, thermally conductive insulation elements. At least one of the two insulation elements is pressed at least section-wise against a housing element. If a wire is used as the resistor element, the use of possible fillers such as magnesium oxide may be waived by providing that the wire abuts at least section-wise against at least one of the two insulation elements during the compression.

Abstract: A terminal resistor is provided at the end of a bus formed on a wiring substrate. An insulator having a large dielectric loss angle is provided in the vicinity of the terminal resistor to absorb high frequency electromagnetic waves in the vicinity. This arrangement permits successful transmission of digital signals in the GHz region using a conventional terminal resistor.

Abstract: A temperature sensor according to the present invention includes a sensor body for sensing a temperature; a sheath pin core wire electrically connected to the sensor body; a connector electrically connecting between the sheath pin core wire and the lead wire; and a protection tube for containing the connector and the sheath pin core wire, and for protecting the connector and the sheath pin core wire. A connection portion between the sheath pin core wire and the lead wire is hardened by a ceramic material so that a molded portion is provided. A displacement limiting means is provided for limiting displacement of the molded portion exceeding a predetermined value in the protection tube. The present invention can sufficiently reduce the tension acting on a sheath pin core wire. Further, the present invention can provide an exhaust temperature sensor having a sufficiently low tension acting on the sheath pin core wire which can be effectively used in an internal combustion engine.

Abstract: Various components of thermal systems are shown molded within a polymer composite sheath, including heaters, sensors, and control circuits. The use of transfer and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn, create a component with superior thermophysical properties, including high heat flux levels, thermal conductivity, impact resistance, corrosion resistance, and maintenance of mechanical properties at high temperatures (>300° F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of heaters.

Abstract: A molded polymer composite heater is shown. The use of transfer molding and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn create a heater with thermophysical properties superior to the prior art, including higher heat flux levels, thermal conductivity, impact resistance, and maintenance of mechanical properties at high temperatures (˜>300° F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of the heater.

Abstract: Various components of thermal systems are shown molded within a polymer composite sheath, including heaters, sensors, and control circuits. The use of transfer and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn, create a component with superior thermophysical properties, including high heat flux levels, thermal conductivity, impact resistance, corrosion resistance, and maintenance of mechanical properties at high temperatures (>300.degree. F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of heaters.

Abstract: A molded polymer composite heater is shown. The use of transfer molding and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn create a heater with thermophysical properties superior to the prior art, including higher heat flux levels, thermal conductivity, impact resistance, and maintenance of mechanical properties at high temperatures (.about.>300.degree. F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of the heater.

Abstract: A resistor element has a ceramic substrate and a metallic resistor coated onto the substrate. The metallic resistor has varied electrical resistance depending on temperature. A pair of leads are electrically connected to the metallic resistor. A plurality of glass layers having different compositions are coated onto the metallic resistor. The second glass layer fills a hole formed in the first glass layer, thereby improving response of the resistor element. The second glass layer has a softening point lower than the first glass layer, thereby small bubbles remain dispersed in each glass layer without aggregation. An outermost glass layer is composed of a glass resisting chemicals or a glass resisting abrasion. An innermost glass layer is composed of a glass containing up to 3 percent by mole of a sum of Na.sub.2 O and K.sub.2 O.

Abstract: A resistor element includes a cylindrical, insulating ceramic substrate, a spiral resistor formed on said ceramic substrate, first and second lead wires inserted into the open ends of said ceramic substrate, a connector for making electrical connections between said resistor and said first and second lead wires, a layer of inorganic material which covers said ceramic substrate, said resistor and said connector, and a layer of resin material which covers the outer surface of said inorganic material layer. This resistor element is advantageously applied to a thermal type of flow rate sensor.

Abstract: A sensor element for a thermal type flowmeter including a ceramic substrate, a thin film, resistor of platinum provided on the outer surface of the ceramic substrate and an outer protective layer of glass provided for protecting the resistor. The glass contains Na.sub.2 O and K.sub.2 O in a total amount of up to 3 mol %. The sensor element has a temperature coefficient of resistance approximate to the bulk value of platinum, and can be fabricated with little variation.

Abstract: A radiant heater with partly embedded and otherwise projecting heating coils (16) is produced in that the coils (16) are placed in grooves (14) of a tool or mold (13), the interior of the heating coils is partly filled with a filling material (17) and then the dry, pourable insulating material is pressed thereon. Thus, the filling material forms a counter-die and is removed on taking the compressed insulator (21) out of apparatus (11) in that it drops between the heating coils.

Abstract: An exothermic resistor for use in a hot wire air flow meter, having a wire (2) in the form of a coil made of a metal, a pair of lead wires (3) connected to connections (21) formed at the opposite ends of the coil, and a support member (4) which integrally supports the connection as well as the coil located between the connections. An example of the support member is in the form of a tubular cylinder closed at its both ends. The support member is formed from glass only or formed of a layer of a glass-ceramic-composite material. The hot wire air flow meter is designed to be easely mass-produced and to have improved transient response characteristics with respect to abrupt changes in the air flow rate.

Abstract: A heat wire type airflow meter having a resistance element disposed within an airflow, the rate of which is measured, and a detection circuit for producing an airflow rate signal by detecting resistance change of the element depending on the airflow rate, in which the resistance element comprises a heat wire coil, lead wires attached to the heat wire coil at both ends thereof, a ceramic layer covering the heat wire coil and junctions of the heat wire coil and the lead wires to form a cylindrical member in such a manner that the heat wire coil is contained therein coaxially and along an inner surface thereof and a glass layer for coating an outer surface of the cylindrical member.

Abstract: A sensor for electrical heating measurement has a core rod which is partly reduced in diameter to form an annular recess, an inner electrically insulating layer formed within the annular recess, a thin metal wire wound about the inner electrically insulating layer, an outer electrically insulating layer covering the metal wire winding and being flush with the outer circumferential surface of the core rod, and a metal sleeve being in intimate contact with the outer circumferential surface of the core rod throughout the overall length thereof.

Abstract: Device for holding a helically wound wire resistor of a potentiometer in a helical groove comprising, an outer cylindrical member having an inwardly projecting ridge extending over the length thereof and a projecting claw, and an inner cylindrical member of an elastic nature having an outer surface engagable with the inner surface of the outer member, wherein the inner member has a cut out portion extending over the length thereof to receive the ridge from the outer member, and a recess in the outer surface to receive the claw of the outer member.

Abstract: The heat generating member in a ceramic glow plug is a coil embedded in the ceramic. The coil is wound to have a coil angle, i.e. an angle formed between the coil and a line parallel to the coil axis, of no more than 60.degree.. The ceramic may be a non-oxide ceramic, nitride ceramic, SiC ceramic, or the like.

Abstract: Resistance heating coils, flattened longitudinally along two sides to have generally oval cross-sections, are embedded in situ in a lightweight ceramic fiber insulating body adjacent to and extending along beneath the surface of the insulating body. Electrical terminal elements extend from the heating coils through the insulating body, and axial movement of the leads is prevented by anchoring members welded thereto. In one embodiment, the coils are embedded in an insulating body having a thickness no greater than about twice the depth of the heating coils. The resulting compact heating unit is sufficiently thin to be mounted as a retrofit item on the interior walls of an existing furnace.

Abstract: A miniature inductor comprising a sheet metal frame having a slot that divides the frame into two separated halves, each half having a pair of upstanding tabs and a pair of inclined tapered flanges. A plate of insulating material extends across the slot and is held in position by the tabs, while a bobbin lies on the insulator and has its ends attached to the flanges. A mass of plastic encapsulates all of the components except for the bottom surfaces of the frame halves which serve as terminals.

Abstract: A miniature electric fluid immersion heater adapted for instantaneously heating relatively small bodies or flow increments of fluid to a predetermined temperature. The heater is particularly adaptable to be mounted immediately in advance of a hot water faucet in a home or building so as to provide a continuous flow of instantaneously heated water and thereby eliminate the standard hot water heater and the entire hot water piping system in the building. The heater comprises a small, cylindrical, thermally insulated pressure vessel having a fluid inlet and outlet as opposite ends. A series of individually actuated electrical heating elements are positioned within the vessel so as to be in intimate physical contact with the flowing fluid. The heating elements are constructed of a heavy gauge resistance element which is thinly coated with a glass or ceramic frit fused into an impervious, chemically resistant, electrically non-conductive coating having negligible thermal insulation and heat storage capabilities.