Abstract: A heater/sensor with an electric heating coil has an insulating pipe with a bore therein has nonheating wire threaded therethrough. The nonheating wire is attached to a first end of a heating wire which is wound about the periphery of the insulating pipe. A second end of the heating wire is attached to a second nonheating wire. A first ceramic coating of a binder and a coarse grade alumina is formed on the pipe and wires through a dip process. A second ceramic coating of a binder and a fine alumina coating is formed on the first ceramic coating though a second dip process. The twice coated heater/sensor complex is secured in a soldering iron tip.

Abstract: A coil type, noise suppressing high voltage resistor wherein, without applying a releasing agent to the coil core, the adhesiveness of the fluorocarbon polymer in its unvulcanized state is reduced sufficiently so that unwinding of the unvulcanized core, followed by winding of the resistance wire, can be smoothly carried out. On the coil core covered by extrusion coating with a fluorocarbon polymer mixed with ferrite powder, the resistance wire is helically wound. The coil core to which the resistance wire has been applied is then covered in sequence with an insulating layer, a braid for reinforcement, and a sheath. The fluorocarbon polymer is a blend polymer mixture including a reinforcing polymer, preferably an ethylene-vinyl acetate copolymer, which is compatible with the fluorocarbon polymer and can be co-vulcanized therewith. The blend ratio is 5% to 25% by weight of the EVA, based on the total mixture.

Abstract: A resistor for a thermal type of flowmeter includes a ceramic substrate, a thin platinum film formed on the surface of the ceramic substrate, and lead wires for connecting the thin platinum film with an external circuit, and is located in a fluid to detect its flow rate. When the resistance value, R (.OMEGA.) , of the resistor for a thermal type of flowmeter is expressed in terms of a function of temperature, T (.degree.C.):R=R.sub.0 (1+.alpha.T+.beta.T.sup.2)where R.sub.0 is the resistance value in .OMEGA. of the resistor for a thermal type of flowmeter at 0.degree. C., .alpha. is the first-order term coefficient of the temperature coefficient of resistance, and .beta. is the second-order term coefficient of the temperature coefficient of resistance, the value of the first-order term coefficient, .alpha., of the temperature coefficient of resistance is at least 3,650 ppm/.degree.C.

Abstract: A resistor element includes a cylindrical, insulating ceramic substrate, a spiral resistor formed on said ceramic substrate, first and second lead wires inserted into the open ends of said ceramic substrate, a connector for making electrical connections between said resistor and said first and second lead wires, a layer of inorganic material which covers said ceramic substrate, said resistor and said connector, and a layer of resin material which covers the outer surface of said inorganic material layer. This resistor element is advantageously applied to a thermal type of flow rate sensor.

Abstract: A sensor element for a thermal type flowmeter including a ceramic substrate, a thin film, resistor of platinum provided on the outer surface of the ceramic substrate and an outer protective layer of glass provided for protecting the resistor. The glass contains Na.sub.2 O and K.sub.2 O in a total amount of up to 3 mol %. The sensor element has a temperature coefficient of resistance approximate to the bulk value of platinum, and can be fabricated with little variation.

Abstract: A resistor element for determining a parameter, including a ceramic support having a bearing surface, an electrically resistive body formed on the bearing surface of the ceramic support, a conductor or conductors electrically connected to the electrically resistive body, the conductor(s) having a lower thermal conductivity than a conductor made of platinum, and an adhesive for securing the conductor(s) to the ceramic support. The conductor is defined by a lead wire made of an alloy and a covering layer made of a metal which covers the lead wire. The adhesive contains at least one metal of which at least an outer surface of each conductor is formed, so as to increase bonding strength between the conductor(s) and the adhesive.

Abstract: A resistor element for determining a parameter, which includes a ceramic support having a bearing surface, an electrically resistive metallic layer formed on the bearing surface of the ceramic support, and a glass coating covering the metallic layer. The metallic layer has a plurality of pores which extend from an outer surface of the metallic layer to the bearing surface of the ceramic support, each pore having an area which is not smaller than that of a circle having a diameter of 1 .mu.m. An average spacing between adjacent ones of the pores is not larger than 5 .mu.m.

Abstract: A coiled resistance heating element of carbonaceous or graphite material is disclosed. A simplified process which includes carbonization or graphitization of a coiled strand of an organic material is also disclosed.

Abstract: A sensor for electrical heating measurement has a core rod which is partly reduced in diameter to form an annular recess, an inner electrically insulating layer formed within the annular recess, a thin metal wire wound about the inner electrically insulating layer, an outer electrically insulating layer covering the metal wire winding and being flush with the outer circumferential surface of the core rod, and a metal sleeve being in intimate contact with the outer circumferential surface of the core rod throughout the overall length thereof.

Abstract: A winding of noise suppressing high tension resistive electrical wire is disclosed which comprises a reinforcing fiber cord bound by immersion in a low-viscosity liquid resin binder, an elastomeric coating layer formed on a surface of the fiber cord by application of a liquid rubber paint, a metallic resistive wire wound around the coating layer, and an insulating protective layer. The outer diameter of the winding may be less than about 7 mm.

Abstract: An improved heater assembly and method for applying a brazing heat across a selected longitudinal section of a tube is disclosed herein. The heater assembly generally comprises a heater mandrel having an electrical resistance heating element coiled thereabout, and a support mandrel for supporting and centering this heating element. The heater mandrel further includes a means for directing a flow of inert gas in the space between the coiled heating element and the inner walls of the tube being brazed in order to purge this space of ambient atmospheric oxygen and prevent the heater mandrel from oxidizing. The support mandrel includes a centering means in the form of two roller assemblies, each of which has three spring-loaded rollers equidistantly spaced 120.degree. around its diameter. In the method of the invention, the heater mandrel is inserted into the tube and slid across the longitudinal section to be brazed.

Abstract: A heating coil assembly for use in an air blower device has an annular support element, a first end cap, a core having a heating coil spirally wound thereon, a sleeve surrounding the coil and core, and a second end cap. All components have a centrally disposed non-circular bore therein for receiving a heavy gauge non-circular wire retainer, swaged at one end, which extends through the entire assembly and is retained by a press washer at an opposite end. The interior of the sleeve is spaced from the coil forming an axial channel for air flow over the coil. Axial openings in the end caps form air inlets and outlets for the channel. The coil has several leads, at least one of which extends through an axial opening in one of the end caps. The heating coil assembly has a small number of components, which are easily assembled and simultaneously axially and radially positioned and retained relative to each other by the wire retainer.

Abstract: To reduce the tendency of ground faults and short circuits on electrical heating elements operating at elevated voltages and temperatures, resistance heating wire is coated with a sublayer of magnesium zirconate followed by an outer layer of aluminum oxide; each layer being in the range of 0.001 to 0.010 inches thick.

Abstract: Small portable electrical resistance heated radiant heating unit useful for insertion in tube bores to effect localized high temperature heating. Useful for the internal heating of tubes and tube/sleeve assemblies in steam generators, having bores as small as 0.75 cm. or less, for brazing, stress relieving, and other applications.

Abstract: An electrical resistor comprising an elongated resistor body having a resistance wire winding extending between its ends and terminals at each end contact the resistance winding and each comprise a strip of given width having a first end portion extending about and secured with an end of the body, and a second end portion which extends in a direction transverse to the axis of the body and has a tip for being received through an opening in a printed circuit board. Each strip has an intermediate neck portion of reduced width which is positioned proximate to the resistor body and is twisted so that the second portion extends in a plane which is perpendicular to the axis of the body and in the same direction with and spaced from that of the other terminal allowing adjustment of the distance between their tips. The second end portions each have a shoulder proximate to its tip which is seated on the surface of a circuit board, fixing the position of the resistor and stabilizing its mounting thereon.

Abstract: An aquarium heater includes a tubular glass housing provided with a temperature control circuit in the upper part thereof for switching on and off a heating element disposed in the lower part of the housing and comprising an elongated non-metallic support tube on which a helical resistance heating wire is wound. A temperature responsive bimetallic breaker switch enclosed in a metallic housing is coupled within a feed line to the heating wire and is located in the interior of the support tube slightly below the upper end thereof and extends within a number of turns of the heating wire, with length of the breaker switch representing a small fraction of the length of the support tube.

Abstract: A probe-like, vibration-resistant fast-heating electrical heater assembly for use in a pollution sensor of an exhaust monitoring system for internal combustion engines, which comprises an elongate metal tube having concentrically disposed therein a metal conductor rod which is insulated from the tube. At one pair of corresponding ends, the tube and rod carry a ceramic coil form having an open winding on it comprising a helical resistance coil that is disposed in a helical groove of the coil form. Ceramic cement is utilized to secure the coil form in place, and also to mount the conductor rod in the conductor tube whereby a rigid, vibration-resistant assemblage is had that can also withstand high temperatures. The conductor tube is carried in a terminal post that has an annular flange at one end for the purpose of mounting the heater assembly in the associated equipment.

Abstract: A heavy-duty precision wire-wound alternating-current resistor comprises a capsule filled with a liquid dielectric formed of a low-viscosity liquid perfluorinated organic compound. Within the capsule of the resistor there is arranged a sectionalized bobbin made from a dielectric material chemically resistant to the liquid perfluorinated organic compound. The sectionalized bobbin carries a resistance element with a clearance therebetween dimensioned so as to exceed by at least an order of magnitude the change in the bobbin diameter due to the magnitude of thermal expansion of the material of the sectionalized bobbin in order to provide the circulation of the liquid dielectric therein.

Abstract: A coil assembly is formed by an elastic metal wire helical extension spring coil having convolutions resiliently urged towards each other and held apart by spacers pinched between the convolutions and held there by the spring-back of the convolutions. The spacers can interspace the coil convolutions and be made to extend radially inwardly and outwardly beyond the inside and outside of the coil, so as to radially space the coil from a coil center and the inside of a tubular casing enclosing the coil. In this way a tubular radiant heater can be made by using electric resistance wire to form the coil and making the spacers from refractory insulating material.

Abstract: A probe-like temperature sensor assembly has a body carrying thereon a length of electrical resistance wire coiled thereabout and having ends of such coiled resistance wire electrically connected to respective terminal means; the resistance wire changes its electrical resistance in response to the temperature of such wire resulting primarily from the heat communicated thereto from the sensed environment; the portion of the body about which the resistance wire is coiled is provided with a slot-like or relieved portion as to accommodate for difference in the rates of thermal expansion in the materials forming the body and resistance wire as to thereby preclude the mechanical fracturing of the resistance wire by the body which would otherwise occur due to a comparatively excessive rate of thermal expansion in such body.

Abstract: An aquarium heater including an elongated heater element including an insulating member and a wire heater extending from one end of the insulating member to the other end of the insulating member and with an outer sheath of insulating material having open and closed ends for enclosing the heater element at the closed end and having an inner dimension larger than the outer dimension of the heater element and with a pair of spacer members disposed individually at each end of the insulating member of the heater element for spacing the heater element from the inner surface of the outer sheath and with the spacer members including means for retaining the ends of the wire heater in fixed positions at each end of the insulating member and with a resilient sealing element disposed from the open end of the sheath to seal the heater element in the closed end of the sheath and with the sealing element including grooves for passing electrical wires for supplying electrical energy to the wire heater.

Abstract: An electrical temperature sensing device for food heating appliances such as toasters and the like which is constructed to provide rapid thermal response, significant resistance variation as a function of temperature, and good mechanical strength so as to be suitable for mounting within the food heating compartment of said appliances in close thermal coupling with the bread or other food article to be heated. The temperature sensing device is in the form of an elongated tubular structure shaped in a U configuration, comprising a central core of low mass insulating material upon which is wound a helical wire of temperature sensitive resistance material. A thin walled sleeve of insulating material fits tightly over the wire wound core, and a thin walled metal tubing of good heat conduction characteristics fits tightly over the insulating sleeve.

Abstract: A fault current limiting resistor for high energy dissipation includes a frustro-conical support structure where the resistor wire is wound on the support structure in the form of a three dimensional spiral. This provides optimum voltage clearances even when the wire may sag due to thermal expansion.

Abstract: A heater comprising a metallic tubular sheath in which an elongate electrical center conductor is coaxially disposed therewithin. A fibrous, inorganic electrical insulation material is wrapped around the center conductor and an electrical resistance heating element surrounds the enwrapped center conductor, the heating element being coaxial with the center conductor and electrically connected thereto with the heating element and the conductor being adapted to be connected to a source of electrical power to energize the heating element. Other electrical insulation material is disposed between the heating element and the sheath to electrically insulate the heating element from the sheath and to provide a conductive heat transfer path between the heating element and the sheath. A method of manufacturing a heater is also disclosed.

Abstract: This electric heating device comprises a support surrounded by a resistance wire and located within a vacuum outer tube, said resistance being spaced from the inner surface of the outer tube. In order properly to position the support and resistance wire on the center axis of the tube, a mounting assembly is provided at each end of the support. Said mounting assembly comprises a resilient cap-shaped centering member having an annular ring portion surrounding the support, clips limiting the engagement of said cap-shaped member onto said support, and outwardly extending resilient arms engaging the inner surface of the outer tube in order to center the support and resistance wire within said outer tube. A supply lead is connected between said resistance wire and an output/input conductor. Said supply lead comprises a longitudinal portion extending along the support and a radial portion connected to said conductor within a supporting glass case or bead projecting into the outer tube from its end.

Abstract: An electric heating element, particularly of the cartridge type, comprising two elongated dielectric cores disposed within a metallic sheath. Each core has a plurality of longitudinally extending openings therein and more particularly one core has three longitudinal openings whereas the other has two openings. A resistance wire coil is wound on each of the cores, each coil having longitudinally spaced terminals. Three metal pins fit into predetermined core openings; one of the terminals of each resistance coil is electrically connected to one pin, the opposite terminal of one resistance coil is electrically connected to a second pin; and the opposite terminal of the other resistance coil is electrically connected to the third pin; whereby the one pin serves as a common electrical connection for both resistance coils, and the second and third pins serve as separate electrical connections to the respective resistance coils, whereby separate circuits may be established within the heating element.

Abstract: An oil heater for heating lubricating oils having infrared energy absorbtion peaks within infrared wavelengths ranging from 2.5 to at least 15 microns comprises an electrical infrared heating element coupled to an oil cock and adapted to contact the oil within an oil reservoir containing the oil to be heated when the oil cock is seated in an opening in the reservoir. The infrared heating element has an infrared imission spectrum at 400.degree.C ranging from 2.5 to at least 15 microns to match the infrared absorption spectrum of the oil contained in the reservoir and the relative strength of the radiation emitted between the wavelengths of 5-15 microns average at least 50% of the relative strength of the radiation emitted between the wavelength 2.5 to 4 microns.

Abstract: A heating coil assembly for use in an air blower device has an annular support element, a first end cap, a core having a heating coil spirally wound thereon, a sleeve surrounding the coil and core, and a second end cap. All components have a centrally disposed non-circular bore therein for receiving a heavy gauge non-circular wire retainer, swaged at one end, which extends through the entire assembly and is retained by a press washer at an opposite end. The interior of the sleeve is spaced from the coil forming an axial channel for air flow over the coil. Axial openings in the end caps form air inlets and outlets for the channel. The coil has several leads, at least one of which extends through an axial opening in one of the end caps. The heating coil assembly has a small number of components, which are easily assembled and simultaneously axially and radially positioned and retained relative to each other by the wire retainer.