Countercurrent Gas Or Vapor Flow Only Patents (Class 34/137)
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Patent number: 12044476Abstract: Disclosed are adjustable kiln flights for rotary kilns and associated methods. The kiln flight includes a base configured to be secured to a rotary kiln surface of a rotary kiln. In some aspects, the kiln flight includes a flight body rotatably supported on the base such that an angular orientation of the flight body is adjustable. In various examples, the kiln flight includes a height adjuster movably supported relative to the base such that a height of the kiln flight is adjustable. A method of controlling a rotary kiln with the adjustable kiln flight includes supporting a kiln flight on a base that is secured to an inner kiln surface of a rotary kiln, and adjusting at least one of the angular orientation of the kiln flight or the height of the kiln flight.Type: GrantFiled: November 17, 2022Date of Patent: July 23, 2024Assignee: Novelis Inc.Inventors: JungYoung Son, Cameron Koentopp
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Patent number: 11543184Abstract: Disclosed are adjustable kiln flights for rotary kilns and associated methods. The kiln flight includes a base configured to be secured to a rotary kiln surface of a rotary kiln. In some aspects, the kiln flight includes a flight body rotatably supported on the base such that an angular orientation of the flight body is adjustable. In various examples, the kiln flight includes a height adjuster movably supported relative to the base such that a height of the kiln flight is adjustable. A method of controlling a rotary kiln with the adjustable kiln flight includes supporting a kiln flight on a base that is secured to an inner kiln surface of a rotary kiln, and adjusting at least one of the angular orientation of the kiln flight or the height of the kiln flight.Type: GrantFiled: August 6, 2019Date of Patent: January 3, 2023Assignee: Novelis Inc.Inventors: JungYoung Son, Cameron Koentopp
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Patent number: 11077413Abstract: A rotating drum apparatus for the mixing and processing of materials, the rotating drum apparatus comprising: a rotating drum (12) arranged with the length of the drum and the axis of rotation of the drum extending along the horizontal; an inlet at a first point on the drum (12) for receiving materials prior to mixing and/or processing; a screw (14) within the drum (12) for mixing the materials whilst conveying them lengthwise along the drum (12), wherein the screw (14) includes a helical blade extending along the length of the drum (12) with the outer edge of the helical blade being fixed to the inner surface of the drum (12) such that material can be conveyed and mixed in separated volumes (16) between each turn of the screw blade (14); an outlet at a second point along the drum for discharge of materials after mixing and/or processing; and a plurality mixing devices (18) for promoting mixing of the material in each of the separated volumes (16) of material as the material is conveyed along the screw (14),Type: GrantFiled: March 17, 2017Date of Patent: August 3, 2021Assignee: ALKYMAR ASInventors: Olav Asle Djupevåg, Arnstein Haugen, Ole Jørgen Marvik, Kjartan Sandnes
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Patent number: 9863704Abstract: According to a first embodiment, a dryer for removing hydrocarbons and/or moisture from metal chips is provided. The dryer includes a top portion and a base portion. The top portion comprises an elongated tubular chamber containing a scrap conveyor. The base portion comprises a burner, a heat exchanger, a high temperature VOC elimination chamber and a vent for returning reduced VOC gasses to the top portion. The top portion is configured to receive the metal chips at an inlet and transport the metal chips to an outlet while receiving heated air from the base portion.Type: GrantFiled: March 31, 2015Date of Patent: January 9, 2018Assignee: PYROTEK, INC.Inventor: Chris T. Vild
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Patent number: 9200844Abstract: A rotary agitation type heat treatment apparatus includes: a cylindrical member for performing heat treatment on a material to be treated supplied inside the cylindrical member from one end thereof; a rotating unit for rotating the cylindrical member; a heating unit for heating the material supplied inside the cylindrical member; and agitation members arranged in the cylindrical member. Each agitation member has a shaft structure and two or more blades provided on the shaft structure. The cylindrical member and the agitation members are constituted of a ceramic material. The material inside the cylindrical member is heated and the cylindrical member is rotated, so that the material is heat treated while agitated by the agitation members in the cylindrical member, and discharged out from the other end thereof.Type: GrantFiled: June 7, 2012Date of Patent: December 1, 2015Assignee: NISSHIN ENGINEERING INC.Inventors: Masayuki Katakura, Hiromitsu Suzuki, Takahiro Goto
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Patent number: 9085858Abstract: A road dryer delivers heated air to a surface through an adjustable-width nozzle assembly having nozzle boxes designed to provide turbulent flow of drying air. The road dryer includes a combustion system having a high-pressure atomized fuel burner supplied with diesel fuel by a variable frequency drive fuel pump and a closed-loop air temperature control to limit the temperature of the drying air. The combustion system includes a combustion chamber having a cylindrical inner shell housing the burner and a cylindrical outer shell defining an annular space around the inner shell for the flow of process air. The inner shell has an axially elongated exhaust port aligned with an axially elongated outlet opening of the outer shell to achieve mixing of high temperature exhaust gas with process air. The nozzle assembly is vertically adjustable relative to a chassis of the road dryer between a stowed position and an operating position.Type: GrantFiled: August 17, 2011Date of Patent: July 21, 2015Assignee: ROAD DRYER LLCInventors: Kevin S. Muse, Brian M. O'Connor
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Patent number: 8966783Abstract: Provided are a novel vacuum-pressure spray-drying method and a novel vacuum-pressure spray-drying apparatus suitable for drying and powdering a liquid raw material containing a substance susceptible to heat denaturation, such as a food raw material and a medicine raw material.Type: GrantFiled: July 27, 2011Date of Patent: March 3, 2015Assignee: Tanabe Engineering CorporationInventors: Yutaka Kitamura, Kazuhiko Yamazaki, Yoshitsugu Yamano
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Patent number: 8959789Abstract: A tunnel-type rotary drum tumble dryer includes a cabinet (1) with a loading door (2) and an unloading door (3) on opposite sides, and a drum (4) arranged inside the cabinet (1) for rotating with respect to a horizontal or inclined geometric axis (E). The drum (4) has a revolution wall (5) around the axis (E), and end openings (5a, 5b) at opposite ends facing said loading and unloading doors (2, 3). The tumble dryer also includes an air circulator that includes an air inlet (8) facing one of the end openings (5a, 5b) of the drum (4) and an air outlet (9) adjacent to the other end opening (5a, 5b) of the drum (4) for creating an axial flow of drying air inside and from one end to another of the drum (4) through the clothing tumbling inside the drum (4).Type: GrantFiled: May 28, 2009Date of Patent: February 24, 2015Assignee: Girbau, S.A.Inventors: Ramón Sans Rovira, Daniel Arcarons Alibes, Jordi Garcia Ferrera
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Patent number: 8793900Abstract: Granular material is dehumidified by: a) arranging a dehumidification plant having at least one hopper for containing the granular material, having a feed mouth and an output mouth, and at least one dry air generator fluidically connected to a dry air distributor inside the hopper; b) loading granular material into the hopper through the feed mouth; c) measuring the degree of initial humidity of the granular material entering the hopper; d) calculating on the basis of the values of initial humidity measured, the dehumidifying capacity of the dry air flow through the hopper needed to achieve predefined residual humidity values in the granular material leaving the hopper, the residence time of the granular material inside the hopper being fixed; e) generating a dry air flow through said hopper having a dehumidifying capacity calculated in the calculating step d).Type: GrantFiled: October 20, 2011Date of Patent: August 5, 2014Assignee: Moretto S.p.A.Inventor: Renato Moretto
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Patent number: 8590174Abstract: An exemplary system for removing soil from seed comprises an auger portion, a centrifuge portion and/or a dryer portion. The auger portion comprises an inclined enclosure and an auger positioned within the enclosure and is configured to mix seed with a liquid, remove soil from the seed, and separate washed seed from the liquid and the removed soil. The centrifuge portion comprises at least one centrifuge having an outer drum and a rotatable inner basket positioned within the outer drum. The inner basket comprises a side wall having a plurality of apertures. The inner basket is configured to receive washed seed from the auger portion within the inner basket and to centrifugally separate additional liquid from the washed seed, the separated liquid passing through the plurality of apertures into the outer drum. The dryer portion further reduces moisture content of the seed using heat.Type: GrantFiled: May 9, 2011Date of Patent: November 26, 2013Assignee: Rose Agri-Seed, Inc.Inventors: Bill L. Rose, Agostino Gaude, Thomas R. Miles, Jr.
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Patent number: 7669348Abstract: An apparatus, method and system is provided for treating sewage sludge by heating the same in a container to drive off pathogens and/or pasteurize the sewage sludge while the material is tumbled in the container and with moisture gases being evaporated therefrom and drawn off from the container. After treatment the treated sludge is discharged from the container. There is provided at least one weight-responsive member on which the container is mounted, and a control is provided connected to the one or more weight-responsive member whereby the solids content of the treated material can be determined by measuring the difference in weight of material in the container, before and after moisture is drawn off from the material and prior to its discharge from the drum. The control is preferably effected by means of a computer.Type: GrantFiled: October 10, 2006Date of Patent: March 2, 2010Assignee: RDP CompanyInventors: Richard W. Christy, Robert Van Bramer, Michael Quici
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Patent number: 7343697Abstract: A rotating apparatus (10) for drying a material (44) is disclosed. In one embodiment, the rotating apparatus (10) includes a generally cylindrical drum (12), a burner (20) having a burner head (22) at least partially disposed within the drum (10) and a plurality of elongated flights (26). The flights (26) are spaced-apart at pre-determined locations along an interior surface (16) of the drum (12). The length of the flights extends along the interior surface (16) of the drum (12). Optionally, a plurality of plates (28) may be utilized and positioned between the plurality of flights (26) and the interior surface (16) of the drum (12).Type: GrantFiled: May 31, 2005Date of Patent: March 18, 2008Assignee: Dillman Equipment, Inc.Inventor: Bruce A. Dillman
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Patent number: 7204636Abstract: A rotary drum configured for the efficient blending, cooling, and screening of granular products having an outer cylindrical shell, an intake end, and an exit or discharge end. The rotary drum is normally rotated at a predetermined speed by a conventional drive package. Disposed on an inner surface of the cylindrical shell is a plurality of compound helical flights and scoops or lifts, configured to blend granular product as it cascades from the intake end to the discharge or exit end of the rotary drum. A coaxially disposed cylindrical air passage adjacent the discharge end of the rotary drum, comprising an inner cylinder, that directs a counter flow of cooling air through the rotary drum towards the intake end, for cooling the cascading granular product as it approaches the screening segment of the rotary drum.Type: GrantFiled: May 20, 2005Date of Patent: April 17, 2007Assignee: Didion Manufacturing CompanyInventor: Charles J. Didion
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Patent number: 7155841Abstract: An improved rotary shell or drum dryer (10) is provided having an elongated, horizontally disposed, axially rotatable shell (12) with product and air inlets (14, 18) and an outlet (16) at opposite ends of the shell. Internally, the dryer (10) includes axially spaced apart first and second drying sections (26, 28) each having a turbulator (30, 32) and a downstream serpentine flow section (34, 36). The turbulators (30, 32) are designed to divert portions of a product/airstream in different directions respectively to achieve the intense mixing similar to that obtained in an impingement dryer.Type: GrantFiled: March 28, 2005Date of Patent: January 2, 2007Assignee: Earth Care Products, Inc.Inventor: Andrew Livingston
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Patent number: 7044630Abstract: A method for operating a counter-flow aggregate dryer for an asphalt plant in which primary aggregate materials are introduced into a first end of a horizontally rotating cylinder and travel to the second, discharge end of the cylinder through drying and combustion zones. Hot gases are generated in the combustion zone to flow in counter-current heat exchange relationship with the aggregate materials for discharge from the first end of the cylinder to air pollution control equipment. Secondary materials like RAP or virgin aggregates are fed directly into the combustion zone. The discharge gas stream is heated above its dew point prior to delivery to air pollution control equipment.Type: GrantFiled: January 2, 2004Date of Patent: May 16, 2006Inventor: Michael R. Hawkins
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Patent number: 6931758Abstract: An apparatus for carrying out a method of controlling the moisture of tobacco material comprises a hollow rotating cylinder (6) having an inlet (4) and an outlet (8) for tobacco material, and a feeding device for supplying a moist air flow into the rotating cylinder (6) such that the moist air flow runs out from the inlet (4) toward the outlet (8) within the rotating cylinder (6). Temperature and relative humidity of the moist air flow supplied into the rotating cylinder (6) are within the range of 40-80° C. and 80-95%, respectively.Type: GrantFiled: August 23, 2004Date of Patent: August 23, 2005Assignee: Japan Tobacco, Inc.Inventors: Koji Sakamoto, Susumu Uchida, Katsuhide Yokota, Takashi Ogawa, Kazuo Yoshimoto
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Publication number: 20040219466Abstract: A swirl-type internal flame recirculation burner apparatus and method as used to fire asphalt plant aggregate dryers, air heaters and calcining kilns and method includes a compressed air oil atomizer assembly. The burning and swirling fuel and primary main combustion air mixture recirculates upstream along the burner axis. The secondary main combustion air may be swirled. The burner may also be fired on gas or a combination of gas and oil.Type: ApplicationFiled: May 2, 2003Publication date: November 4, 2004Inventors: John A. Marino, James J. Feese, Raymond F. Baum
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Patent number: 6672751Abstract: A counter-flow aggregate dryer for an asphalt plant is equipped with a secondary feeder for introducing RAP or virgin materials intermediate the ends of the combustion zone of the dryer. Nonveiling flights in the combustion zone shield material carried through the combustion zone from direct radiant heat and veiling flights in the drying zone create a curtain of falling aggregates heated by a hot gas stream flowing in a countercurrent direction from a primary burner. A secondary burner elevates the temperature of the exhaust gas above its dew point temperature before delivery to the baghouse.Type: GrantFiled: January 18, 2001Date of Patent: January 6, 2004Inventor: Michael R. Hawkins
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Publication number: 20030227815Abstract: The present invention is to a method and apparatus for changing the flighting (20) within a mixing drum (12). A plurality of radially spaced apart doors or paddles (30) are connected to one of the two adjacent supports (60). Each door or paddle (30) is pivotally connected (35,34) to the interior (13) of the drum (12) and can be either open or closed depending on which fixed support (60) the door/paddle is connected to.Type: ApplicationFiled: June 11, 2002Publication date: December 11, 2003Inventor: Bruce A. Dillman
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Patent number: 6584700Abstract: A dryer-cooler unit comprising a single vessel wherein drying and cooling occur. The unit comprises a rotary dryer and a stationary discharge hood. Cooling air is distributed through the discharge hood.Type: GrantFiled: January 10, 2000Date of Patent: July 1, 2003Assignee: Feeco InternationalInventor: Walter Hawkins
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Patent number: 6564470Abstract: An appliance for thermally processing granular material, especially for roasting food items such as coffee beans. The granular material lies on a perforated base through which gas flows upwardly to create a fluidized bed. The exhaust gas is fed to a cyclone separator for separation of entrained solid particles. Preferably, the base is located in an inner chamber which is at least partially enclosed in an outer chamber forming the cyclone separator. The exhaust gas is fed into a top opening of the outer chamber thereby providing a rotary gas flow. Alternatively, the base is located in an outer chamber in which at least the area above the base is designed as the cyclone separator. The outer chamber at least partially encloses an inner chamber through which gas is fed to create a rotary gas flow. In both cases, an extremely compact roaster design is realized.Type: GrantFiled: March 9, 2001Date of Patent: May 20, 2003Assignee: Alfred C. G. Nolte KGInventor: Andreas Krueger
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Patent number: 6478461Abstract: A hot-mix asphalt manufacturing system including treatment of emissions and recirculated gases includes a counter-flow rotary dryer 12 having a combustion chamber 28, an inlet 24 for dry ingredients, an outlet 26 for hot-mix asphalt, and a plate collector 70 for treating recirculated gases. A fiber bed filter 90 (FIG. 5) is provided to remove hydrocarbons and particulates from the rotary dryer emissions before they are released into the surrounding environment. A cooling zone 92 is provided upstream from the fiber bed filter to cool the emissions to a temperature that is compatible with the fiber bed filter.Type: GrantFiled: January 14, 2000Date of Patent: November 12, 2002Assignee: RAP Technologies, Inc.Inventor: Robert E. Frank
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Publication number: 20020131321Abstract: A counter-flow aggregate dryer for an asphalt plant is equipped with a secondary feeder for introducing RAP or virgin materials intermediate the ends of the combustion zone of the dryer. Nonveiling flights in the combustion zone shield material carried through the combustion zone from direct radiant heat and veiling flights in the drying zone create a curtain of falling aggregates heated by a hot gas stream flowing in a countercurrent direction from a primary burner. A secondary burner elevates the temperature of the exhaust gas above its dew point temperature before delivery to the baghouse.Type: ApplicationFiled: January 18, 2001Publication date: September 19, 2002Inventor: Michael R. Hawkins
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Patent number: 6425685Abstract: A process for reclaiming salvaged asphalt includes feeding salvaged asphalt mixed with new sands, stones and tar in a designed proportion into a double-layer drying machine including inner and outer gyroscopic drums; indirectly heating the salvaged asphalt in the drying machine by using a plurality of burners disposed externally to dry the salvaged asphalt, the heat thus generated being recycled via a draft tube into the drying machine to further heat the salvaged asphalt until the tar in the mixture starts to soften at about 80° C.; and mixing the salvaged asphalt with tar to form rejuvenated asphalt product when they travel to the outer gyroscopic drum in which the temperature reaches and the temperature of the stones contained in the salvaged asphalt also reaches a temperature of 160° C. for fusion with the tar.Type: GrantFiled: July 19, 2000Date of Patent: July 30, 2002Inventor: Chen Po Chuan
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Patent number: 6340240Abstract: A drum mixer for heating, mixing and drying an aggregate material, such as a mixture of recycled asphaltic pavement and virgin aggregate. The drum mixer includes an inclined drum having a first end and a second end. The drum forms a pre-heating/blending section adjacent the first end, a heating/mixing section adjacent the second end, and a heating/drying/mixing section therebetween. A feed assembly for feeding aggregate material, preferably having a high ratio of RAP material to virgin aggregate, is provided. The feed assembly feeds the aggregate material into the pre-heating/blending section of the drum for movement of the aggregate material sequentially through the pre-heating/blending section, the heating/drying/mixing section and the heating/mixing section. A burner assembly extends from the second end of the drum into the heating/drying/mixing section of the drum.Type: GrantFiled: May 21, 2001Date of Patent: January 22, 2002Assignee: CMI CorporationInventors: George W. Swisher, Jr., Jianmin Zhang
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Patent number: 6267493Abstract: A drum mixer for heating, mixing and drying an aggregate material, such as a mixture of recycled asphaltic pavement and virgin aggregate. The drum mixer includes an inclined drum having a first end and a second end. The drum forms a pre-heating/blending section adjacent the first end, a heating/mixing section adjacent the second end, and a heating/drying/mixing section therebetween. A feed assembly for feeding aggregate material, preferably having a high ratio of RAP material to virgin aggregate, is provided. The feed assembly feeds the aggregate material into the pre-heating/blending section of the drum for movement of the aggregate material sequentially through the pre-heating/blending section, the heating/drying/mixing section and the heating/mixing section. A burner assembly extends from the second end of the drum into the heating/drying/mixing section of the drum.Type: GrantFiled: June 2, 1999Date of Patent: July 31, 2001Assignee: CMI CorporationInventors: George W. Swisher, Jr., Jianmin Zhang
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Patent number: 6185842Abstract: A inclined rotary drum mixer has flights for forming a veiling pattern of particles across the width of the drum for a substantial axial extent. The drum has a burner for flowing hot gases of combustion in heat transfer contact with the particle or aggregate veil. A diverter or interceptor is disposed in the drum for interrupting the cascading or veiling pattern to define a channel for flow of hot combustion gases free of heat transfer contact with the particles of the veiling pattern. By controlling the magnitude of the channel formed by the interceptor or diverter, the average exhaust gas temperature of the exhaust gases may be controlled.Type: GrantFiled: May 18, 1992Date of Patent: February 13, 2001Assignee: Gencor Industries, Inc.Inventor: David F. Brashears
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Patent number: 6138377Abstract: The present invention is an apparatus and process for cooling and de-steaming hot calcined stucco used in the production of gypsum boards or bagged plaster. The apparatus is a fluid bed stucco cooler and comprises a cooler housing having a plenum with two chambers, a first chamber having a stucco inlet and a second chamber having a stucco outlet. The stucco cooler includes cooling coils that are located within the plenum and a fluidization pad positioned through the fluidization pad help to mix the air and the stucco powder to insure fluidization, prevent channeling, and prevent the stucco powder from building up on the cooling coils. The air also forces steam from the hot calcined stucco out through an air outlet located at the top of the stucco cooler, thereby de-steaming the stucco. The stucco flows through the plenum and passes over the cooling coils, thereby cooling the stucco as it reaches the stucco outlet.Type: GrantFiled: July 21, 1999Date of Patent: October 31, 2000Assignee: United States Gypsum CompanyInventors: Michael L. Bolind, Michael J. Porter
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Patent number: 6110430Abstract: The present invention is a decontamination plant for removing contaminates from contaminated material. The decontamination plant comprises an outer shell including a cavity therein. A drum formed of heat conductive material is rotatably mounted in the cavity defined by the outer shell so as to form an annular heating chamber between the drum and the outer shell. A plurality of heat sources are positioned to discharge heat into the annular heating chamber. The drum also has an inner surface defining a decontamination chamber. A tube is concentrically supported within the decontamination chamber formed in the drum. The tube has an inlet which is in communication with the annular heating chamber so as to receive flue gases therefrom. The outlet of the tube is positioned to exhaust gases from the drum. The drum is slightly inclined from a material receiving opening to a soil discharge end so as to cause the material which is being decontaminated to progress through the decontamination chamber as the drum rotates.Type: GrantFiled: April 6, 1998Date of Patent: August 29, 2000Assignee: CMI CorporationInventors: George W. Swisher, Jr., Jerry R. Collette, Jianmin Zhang
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Patent number: 5822881Abstract: A method and apparatus for treating refuse by non-combustibly shrinking plastics in the refuse. The trash is heated to a temperature of at least 250.degree. to 500.degree. for a minimum period of time. A rotatable chamber heats the refuse and transports the refuse for the minimum period of time. An operator controls the rate of rotation of the chamber and thus the time of heating in accordance with the moisture content of the refuse. A steam/air mixture used as a heat medium serves to kill bacteria in the refuse in addition to shrinking and drying the refuse.Type: GrantFiled: March 24, 1997Date of Patent: October 20, 1998Inventors: Frank T. Romweber, Dennis F. Sowa
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Patent number: 5802734Abstract: A method and a facility for dehydrating plants, particularly for dehydrating forage. The method consists in introducing the forage to be dehydrated in a drier with a retention time and a temperature that are suitable to achieve the at least partial drying of the leaves of the forage. The forage, when it leaves the drier, is subjected to an operation for separating the leaves from the stalks, and the leaves and stalks thus separated are then subjected, separately from each other, to additional treatments that include at least one additional drying for at least one of the two components constituted by the leaves and the stalks.Type: GrantFiled: September 23, 1997Date of Patent: September 8, 1998Assignee: Marlegreen Holding S.A.Inventor: Giuseppe Imo Manzolli
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Patent number: 5737849Abstract: A recycled asphalt product (RAP) drying apparatus comprising a three-zone counterflow RAP dryer and a duct system to recycle essentially all of the hot gases back through the system. The three-zone RAP dryer has a combustion zone at one end, a drying zone at the other end, and a buffer zone between the combustion and drying zones. A RAP inlet to introduce RAP into the dryer is included at one end of the drying zone, and a RAP outlet to remove RAP from the dryer is included at the other end of the drying zone. A duct pathway routes hot air from the drying zone back to the buffer zone so that hot air may be recycled through the apparatus.Type: GrantFiled: December 2, 1996Date of Patent: April 14, 1998Assignee: Jat Enterprise Inc. of IndianaInventors: Troy R. Morrison, Billy Joe Mullinax
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Patent number: 5697168Abstract: Single or multi-screw indirect-heating screw conveyor desorbers having a heating gas guide enclosed by the screw shaft wall (single-wall screw shafts) or located between a screw shaft wall and an internal chamber wall (double-walled screw shafts). Predetermined amounts of cooling and diluting fluid may be added to a heating gas stream to control the maximum temperature thereof. Screw shaft support bearings and rotary drive components may be cooled, and conveyor wall and/or screw shaft surfaces (e.g.. screw flights and interflight surfaces) may be automatically cleaned during screw shaft rotation by hardened bits and/or breaker devices. Cleaning operations may also involve the interaction of two counter-rotating conveyor screw shafts having mutually interleaved and opposite-handed external flights.Type: GrantFiled: August 8, 1994Date of Patent: December 16, 1997Assignee: Separation and Recovery Systems, Inc.Inventors: Pierre Matthys, Philippe J. Matthys, Robert A. Shelden, Felix G. Marcelino, Michael Katko
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Patent number: 5664882Abstract: A system for concurrently remediating contaminated soil and producing hot mix asphalt includes a single inclined rotary drum; a burner assembly with a burner head spaced intermediately within the drum and oriented to direct a flame and hot gas stream upstream therefrom; a secondary air tube for providing atmospheric air to the burner head for supporting combustion; a drying zone with veiling flights upstream from the burner head for receiving, drying and heating virgin aggregate; a combustion zone with combustion flights downstream from the drying zone and upstream from the burner head for receiving and remediating contaminated soil by heat transfer from the virgin aggregate, the flame and the hot gas stream and for oxidizing volatile contaminants vaporized from the contaminated soil; an isolated mixing zone for receiving various materials including the virgin aggregate, the remediated soil, recycle asphalt, and certain constituents for producing hot mix asphalt therein from thermal energy contained within thType: GrantFiled: April 4, 1996Date of Patent: September 9, 1997Assignee: Cedarapids, Inc.Inventors: Andrew W. Green, Joseph E. Musil
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Patent number: 5628126Abstract: Apparatus for drying a wet material such as sewage sludge comprises a drum (11) mounted for revolution about a horizontal axis and containing interconnected inner (22) and outer (21) concentric spirals containing a continuously-recirculatable charge of particulate heat exchange/pulverizing medium in each coil of the spirals. Sludge is introduced at one end and mixed with the heated charge; the charge and sludge traverse the length of the drum together through the outer spiral while drying takes place; the dried material is removed at the other end and the charge transferred to the inner spiral for transmission to the first end while re-heating takes place by ducted heated air.Type: GrantFiled: January 13, 1994Date of Patent: May 13, 1997Assignee: Stephen Manton NorthInventor: Roger D. North
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Patent number: 5620249Abstract: A compact, enclosable plant for producing hot mix asphalt from various ingredients, including recycle asphalt pavement ("RAP"). The system includes an inclined rotary drum, a burner assembly for generating a hot gas stream within the drum; a baghouse, exhaust blower, and stack mounted above the drum for reclaiming entrained particulate matter; an auger arrangement for returning the reclaimed particulate matter to the: and a supporting frame. The baghouse has a lower chamber for collecting the reclaimed particulate matter and for serving as a primary hopper for certain of the various ingredients. A plurality of preferably rectangularly shaped storage and loadout silos for containing certain of the ingredients and the hot mix asphalt, and conveyors for conveying the certain ingredients and hot mix asphalt to and from the storage and loadout silos, and to a bypass chute for direct loading on transport vehicles.Type: GrantFiled: September 18, 1996Date of Patent: April 15, 1997Assignee: Cedarapids, Inc.Inventor: Joseph E. Musil
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Patent number: 5613306Abstract: A method and apparatus for treating refuse by non-combustibly shrinking polyfoam plastics in the refuse. The trash is heated at a temperature between 250.degree. and 500.degree. for a minimum period of time. A rotatable chamber heats the refuse and transports the refuse for the minimum period of time. An operator controls the rate of rotation of the chamber and thus the time of heating in accordance with the moisture content of the refuse. A steam/air mixture used as a heat medium serves to kill bacteria in the refuse in addition to shrinking. and drying the refuse.Type: GrantFiled: May 8, 1995Date of Patent: March 25, 1997Assignee: Rapo-Shrink, Inc.Inventors: Frank T. Romweber, Dennis F. Sowa
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Patent number: 5579587Abstract: A recycled asphalt product (RAP) drying apparatus comprising a three-zone counterflow RAP dryer and a duct system to recycle essentially all of the hot gases back through the system. The three-zone RAP dryer has a combustion zone at one end, a drying zone at the other end, and a buffer zone between the combustion and drying zones. A RAP inlet to introduce RAP into the dryer is included at one end of the drying zone, and a RAP outlet to remove RAP from the dryer is included at the other end of the drying zone. A duct pathway routes hot air from the drying zone back to the buffer zone so that hot air may be recycled through the apparatus.Type: GrantFiled: December 15, 1995Date of Patent: December 3, 1996Assignee: JAT Enterprises Inc. of IndianaInventors: Troy R. Morrison, Billy J. Mullinax
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Patent number: 5555639Abstract: An anti-clogging rotary drum dryer for drying stranded material is provided which includes a tubular, rotatable housing having an inlet for receiving drying gas and wet material, as well as first and second, apertured, telescopically interfitted tubes within the housing and defining the dryer flow path. The first and second tube apertures are designed for passage of the stranded material without clogging, and filler and lifting flight structure is provided within the dryer for assuring smooth, trouble-free operation.Type: GrantFiled: May 18, 1995Date of Patent: September 17, 1996Assignee: Productization Inc.Inventors: Jeffrey T. Livingston, Andrew D. Livingston
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Patent number: 5551166Abstract: A dryer drum coater reduces blue smoke emissions by evacuating the blue smoke from the dryer drum coater independently of the exhaust of combustion products. The blue smoke, produced when heated and dried aggregate is mixed with other asphaltic products such as RAP or liquid asphalt, is preferably evacuated from a vapor outlet formed remote from the exhaust products outlet of the coater and adjacent the heated and dried aggregate inlet of the mixing chamber. Evacuating the blue smoke at this location obviates the need to separate the blue smoke from the combustion products and also prevents the introduction of excess oxygen into the combustion zone of the dryer drum coater. In a particularly preferred arrangement, the evacuated blue smoke is fed directly to the combustion air inlet of the coater's burner blower and is thereby incinerated.Type: GrantFiled: March 7, 1994Date of Patent: September 3, 1996Assignee: Astec Industries, Inc.Inventor: John Milstead
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Patent number: 5515620Abstract: An apparatus and method for operating a rotatable drying drum are disclosed herein. The drying drum has a burner for generating hot gases of combustion for flow through the drum to dry aggregate. The drum includes identical drying flights each having a generally U-shaped body having side walls extending from opposite edges of a base and terminating in first and second edges having different configurations and consequent different veiling effects in the dryer by securing the flights in one of a plurality of orientations within the drum. By reorienting the identical flights within the drying zone of the rotary drum dryer, the veiling patterns of the aggregate across the drum may be altered, hence adjusting the exhaust temperature.Type: GrantFiled: November 10, 1994Date of Patent: May 14, 1996Assignee: Gencor Industries, Inc.Inventor: Theodore G. Butler
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Patent number: 5480226Abstract: A rotary drum dryer has devices for cooling shielding flights located in the combustion zone of the drum. The devices comprise cooling flights which rotate with the drum to scoop up relatively small amounts of virgin aggregate from aggregate accumulated in the lower portion of the drum and to shower this aggregate over the outer radial surface of the shielding flights upon further rotation of the drum, thereby cooling the shielding flights without substantially decreasing the mean temperature of the aggregate. Cooling efficiency is enhanced by the continuous cascading of fresh aggregate over the shielding flights from the cooling flights through a substantial portion of the drum's rotation. The cooling flights and shielding flights preferably cooperate to limit or even prevent the showering of materials into the burner flame and thus inhibit burner flame quenching and accompanying emissions.Type: GrantFiled: May 9, 1994Date of Patent: January 2, 1996Assignee: Astec Industries, Inc.Inventor: John Milstead
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Patent number: 5470146Abstract: A drum mixer asphalt plant is provided with a rotatable cylinder 10 in which virgin aggregate, recycle material and liquid asphalt are mixed to produce an asphaltic composition and the hot gas stream for heating and drying the materials flow in countercurrent relation. In a first zone within the cylinder 10, aggregates are heated and dried by heat radiation and a hot gas stream generated at a burner head 46 of a combustion assembly 40. In a second zone within the drum cylinder 10 isolated from the burner flame and hot gas stream by the combustion assembly 40, liquid asphalt is sprayed from an injection tube 76 to mix with aggregate materials. A recycle feed assembly 60 delivers recycle asphalt material to the second zone also for mixing with the aggregate and liquid asphalt.Type: GrantFiled: December 27, 1991Date of Patent: November 28, 1995Assignee: Standard Havens, Inc.Inventor: Michael R. Hawkins
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Patent number: 5455005Abstract: Material remediation apparatus includes a remediation drum through which materials, such as soil contaminated with hydrocarbons, are advanced from a feed end to a discharge end of the drum. A tube extending concentrically from the discharge end of the drum into the drum forms a combustion chamber. Materials being decontaminated advance through an annular space between the tube and the drum. The tube is axially first of converging and then of diverging shape, as viewed from the discharge end of the drum. A turbo burner injects combustible gases into the tube which are burned within the diverging shape of the tube. A portion of the burned gases reflow from the outlet of tube through the annular space to the discharge end of the drum. In a zone of the drum occupied by the tube materials are heated by conduction and radiation of energy passing through the wall of the tube as well as by convective heating from the reflow gases. Hot gases are exhausted from the drum at the feed end thereof.Type: GrantFiled: October 5, 1994Date of Patent: October 3, 1995Assignee: Cedarapids, Inc.Inventors: Lawrence G. Clawson, Joseph E. Musil
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Patent number: 5412881Abstract: A method and apparatus for treating refuse by non-combustibly shrinking polyfoam plastics in the refuse. The trash is heated at a temperature between 250.degree. and 500.degree. for a minimum period of time. A rotatable chamber heats the refuse and transports the refuse for the minimum period of time. An operator controls the rate of rotation of the chamber and thus the time of heating in accordance with the moisture content of the refuse. A steam/air mixture used as a heat medium serves to kill bacteria in the refuse in addition to shrinking and drying the refuse.Type: GrantFiled: May 22, 1992Date of Patent: May 9, 1995Assignee: RSS, Inc.Inventors: Frank T. Romweber, Dennis F. Sowa
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Patent number: 5407809Abstract: A rotatable digester drum for convening organic waste material into compost which has internally disposed along its longitudinal axis a series of spaced-apart baffles, each baffle having a variable cross sectional area ranging from 60 to 100% of the cross sectional area of the drum and arranged with respect to one another when in the partially open mode to cause material and air introduced into the drum to traverse a non-linear path through the drum, the drum having a plurality of longitudinally extending internal ribs arranged in spaced array around its circumference.Type: GrantFiled: June 7, 1993Date of Patent: April 18, 1995Assignee: Bedminster Bioconversion CorporationInventor: Larry J. Finn
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Patent number: 5403395Abstract: An arrangement for the application of topical substances to base products. A rotatable star-shaped reel structure is rotated, in which a flowable base product is tumbled while being coated with the topical substance so as to ensure an appropriate uniform distribution of the topical substance on the surfaces of the base product while inhibiting the formation of clump-like agglomerates of coated base product on the internal surfaces of the reel.Type: GrantFiled: May 11, 1993Date of Patent: April 4, 1995Assignee: Kraft General Foods, Inc.Inventors: Nancy J. McCullough, Kenneth A. Seymour, Harold F. Yother
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Patent number: 5393501Abstract: Material remediation apparatus includes a remediation drum through which materials, such as soil contaminated with hydrocarbons, are advanced from a feed end to a discharge end of the drum. A tube extending concentrically from the discharge end of the drum into the drum forms a combustion chamber. Materials being decontaminated advance through an annular space between the tube and the drum. The tube is axially first of converging and then of diverging shape, as viewed from the discharge end of the drum. A turbo burner injects combustible gases into the tube which are burned within the diverging shape of the tube. A portion of the burned gases reflow from the outlet of tube through the annular space to the discharge end of the drum. In a zone of the drum occupied by the tube materials are heated by conduction and radiation of energy passing through the wall of the tube as well as by convective heating from the reflow gases. Hot gases are exhausted from the drum at the feed end thereof.Type: GrantFiled: October 13, 1993Date of Patent: February 28, 1995Assignee: Cedarapids, Inc.Inventors: Lawrence G. Clawson, Joseph E. Musil
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Patent number: 5347729Abstract: A food and materials dryer having one or more cylindrical hollow rotary tunnels each consisting of an outer cylindrical shell and an inner lining cylinder. The inner lining cylinder has perforations and is mounted substantially concentrically within the outer shell. The inner lining cylinder has an outer diameter less than the inner diameter of the outer shell such that air for drying may be directed between the outer shell and inner lining cylinder, passing through the perforation in the inner lining cylinder for drying material within the inner lining cylinder. Mounted in each inner lining cylinder is an agitating auger which has a central shaft and outwardly projecting helical blades for agitating and moving food products within the inner lining cylinder of a rotary tunnel. Also provided are devices for rotating the auger and devices for directing air for drying through the agitating auger and between the outer shell and inner lining cylinder of each of the rotary tunnels.Type: GrantFiled: December 28, 1993Date of Patent: September 20, 1994Inventor: Dennis E. Meyer
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Patent number: 5321900Abstract: A food and materials dryer having one or more cylindrical hollow rotary tunnels each consisting of an outer cylindrical shell and an inner lining cylinder. The inner lining cylinder has perforations and is mounted substantially concentrically within the outer shell. The inner lining cylinder has an outer diameter less than the inner diameter of the outer shell such that air for drying may be directed between the outer shell and inner lining cylinder, passing through the perforation in the inner lining cylinder for drying material within the inner lining cylinder. Mounted in each inner lining cylinder is an agitating auger which has a central shaft and outwardly projecting helical blades for agitating and moving food products within the inner lining cylinder of a rotary tunnel. Also provided are devices for rotating the auger and devices for directing air for drying through the agitating auger and between the outer shell and inner lining cylinder of each of the rotary tunnels.Type: GrantFiled: November 12, 1992Date of Patent: June 21, 1994Inventor: Dennis E. Meyer