Abstract: This automatic system (1) detects printing faults on metallized strips (3) or any other printing support comprising a predominance of specular color surfaces. The said system, arranged in a blackout casing (2), comprises an arm (30) on which there can move automatically a lighting unit (10) provided with a video camera (55). The camera has a variable-focus lens (56) which, through a semi-transparent filter (57) disposed in an oblique position in front of the lens, continuously films a portion of the strip (3) of a format (7) of variable size. The illumination of this strip portion is provided by two direct-illumination flashlights (12, 14), provided primarily to illuminate the non-specular surfaces of the strip, and by two other indirect-illumination flashlights (11, 13), advantageously provided to illuminate the specular color surfaces.

Abstract: The invention relates to a monitoring system for web breaks in a paper machine. A web (W) is monitored by means of a number of cameras (1) and the image data of various camera positions is used for compiling focused image regions (12). Camera-specific image processing equipment (2, 12) is adapted to compile image change data by comparing the change between sequential images as far as the focused image region (12) is concerned. The image change data is compared with a normal level of image change and an alarm message (3a) is delivered if the image change level has a deviation from the reference level which exceeds a preset threshold value. A break alarm is set off, in case said alarm message (3a) is delivered by image change data comparators (3) of one or more pre-selected camera positions (P1-Pn).

Abstract: Interlaced or twisted yarn is passed between an optical transmitter and receiver to produce an original signal which varies in response to the changes in dimension of the yarn. Such original signal is compared using cross-correlation with an expected signal as produced by an ideally processed yarn to produce a processed signal indicating by its value the degree of matching of the original signal with the expected signal. The amplitude of the processed signal is noted relative to a predetermined threshold value representing an acceptably processed yarn. The expected signal is devised by performing a frequency analysis on the original signal to establish a peak frequency which is used to determine the distance between nodes in an ideally processed yarn.

Abstract: The present invention relates to a system for transporting and imaging a textile material. In particular, the present invention is directed toward a system comprising a motorized conveyor capable of moving a sheet of textile material around the far outer surface of an upper rod such that the portion of the textile material extending around the far outer surface of the upper rod can be imaged by a camera.

Abstract: A system for detecting defects on a moving web having a sequential series of identical frames uses an imaging device to form a real-time camera image of a frame and a comparitor to comparing elements of the camera image with corresponding elements of an image of an exemplar frame. The comparitor provides an acceptable indication if the pair of elements are determined to be statistically identical; and a defective indication if the pair of elements are determined to be statistically not identical. If the pair of elements is neither acceptable nor defective, the comparitor recursively compares the element of said exemplar frame with corresponding elements of other frames on said web until one of the acceptable or defective indications occur.

Abstract: An electronic shutter camera with full frame resolution employs a progressively scanned interline transfer charge coupled device for generating full frame images of objects moving past an observation point either asynchronously in response to an external trigger signal or synchronously with internal timing. The image charges accumulated on the pixel regions of the CCD are discharged once per frame time, and the pixel regions are also initially discharged prior to the beginning of an image charge integration period to remove noise. A special double pulse mode enables the shutter speed to be specified by externally generated double trigger pulses, with the spacing between pulses specifying the desired shutter time. Manual selection of a wide range of shutter speeds is also provided. Each image frame is stored in a digital memory and is output as either interlaced or non-interlaced analog or digital video.

Abstract: A web inspection apparatus (20) and method for use in identifying surface anomalies (26) on a moving material web (21) including a scanning device (22) and data processing circuitry (23) for monitoring and analyzing the output data of the scanning device (22). The scanning device (22) is configured to continuously scan a surface (25) of the moving web (21) and generates output data representative of the surface of the web. The data processing circuitry (23) is responsive to selected output data representing at least one type of surface anomaly (26) such that Region Of Interest (ROI) data are automatically recorded. This ROI data represents the detected anomaly (26) and an immediate surrounding region (27) including the detected anomaly. The hands-free data processing circuitry (23) continuously monitors and analyzes the output data generated by the scanning device (22) while the ROI data is being stored.

Abstract: This invention relates to a system for monitoring a process which includes a plurality of monitoring means such as video camera which collects data relative to the process. The collected data is converted into a digital format and the digitized data stored in digital data storage device such that as new data is stored earlier stored data is removed to maintain about the same volume of stored data. The system also includes a control such as a computer which communicates with the digital data storage device. In the event of a deviation from a process parameter, the control is adapted to extract and display the digitized data corresponding to the deviation.

Abstract: A plurality of separate conveyings over each of which a single line camera is mounted and connected to a sensor processor, which itself is connected to a fast data network with a plurality of processing terminals. Because of the high resolution (up to 7000 picture elements per line) and a line scanning frequency of the order of up to 6000 hertz very large amounts of data are received, so in the preferred embodiment a high capacity data network is used, for example a 100 Mbit ethernet with a switching hub.

Abstract: A diagnostic system for a jacquard machine having a plurality of heald hooks (16) moveable between at least two discrete shed positions, the system including visual sensing means (30) for producing a visual image of hooks (16) located at one of said shed positions during each weaving cycle, and control means (49) for comparing said visual image with a predetermined shed pattern for each corresponding weaving cycle in order to determine whether or not all the appropriate hooks have been selected to define the required shed pattern.

Abstract: Apparatus for detecting etch defects in an object having a plurality of openings by generating an image signal of the object representing light intensity values of a plurality of pixels, processing the image signal to form data signals representing light intensity values of groups of pixels, filtering the data signals to remove signals representing the ends of the openings, and pairing two data signals when the groups of pixels represented thereby represent an etch defect.

Abstract: Apparatus and method are described for measuring and controlling the crimp characteristics of a moving crimped tow. A light source illuminates a section of the moving crimped tow and at least one camera acquires a video image of the tow. The acquired image is digitized and a processor decomposes the interlaced image into two non-interlaced field images. Crimp characteristics are derived based on the decomposed images.

Abstract: An optical inspection system mounts on a cigarette making machine or like system and detects the presence of bands having irregular widths or spacings. In response to the detection of irregular bands, the optical inspection system instructs the cigarette making machine to reject cigarettes which will be subsequently made from portions of the cigarette paper containing the irregular bands. The optical inspection system includes a sensor which can accommodate different types of cigarette paper and band material having varying reflectance properties. In operation, sensor circuitry detects the range of voltages produced by a sensor detector, and formulates a peak value (or average peak value) for the range of voltages. The circuitry then takes a percentage of this peak value to form a threshold value. This threshold value is compared with the AC signal from the sensor detector. If the AC signal exceeds the threshold, then the circuitry asserts a signal to indicate that a band is present.

Abstract: The invention relates to a rolling mill stand including an automatic strip steering and control system, comprising at least two rolls arranged alongside each other and permitting strip to pass between them from an entry side to an exit side, and comprising roll actuating means for adjusting the position of the rolls, wherein the system comprises at least one camera means for viewing the strip on the entry side of the mill and measuring the axial alignment thereof to produce a camera measurement signal which is used as an input signal to control the roll actuating means which acts on the roll to adjust the roll gap and/or tilt angle of the roll. First and second camera means are provided for viewing the strip on the exit and entry sides of the mill. A pair of actuating means are provided one arranged on each side of the rolls. The actuating means may be hydraulic roll gap cylinders.

Abstract: An apparatus and process for inspecting print material having a reference template generator circuit, a defect detector circuit for comparing a target image to a reference image and a defect rejecter circuit for determining the acceptability of the target image. The reference template generator circuit is made up of a pixel intensity range circuit, a pixel classifier circuit and a reference address circuit. Each pixel data of the target image is compared, according to the pixel classification of the pixel data, to each pixel data of the reference image. The flaw severity code is generated from the reference pixel comparison, which is then weighted and accumulated for the image area. The weighted sum of the occurrences of the flaw severity codes is compared with the user specified threshold for determining the acceptability of the test sample. Each entry of the look-up table contains a corresponding flaw severity code.

Abstract: An image pickup system including an image pickup device (4) for taking an image from an object (1) containing a periodic pattern and outputting an image signal (5), a zoom lens (2) for forming an object image on the image pickup device, a moire amount detection circuit (10) for detecting an amount of moire from the image signal (5), and an imaging magnification control circuit including a differentiating circuit (18) provided for setting a magnification of the zoom lens (2) and finely adjusting the magnification of the zoom lens (2) to allow the amount of moire detected by the moire amount detection circuit (10) to become below the setting value, a positive/negative determination circuit (20), a system controller (22), and a ROM (24).

Abstract: The device includes a motor that move the web and an electronic camera which supplies a signal representing an image of the web formed on an image sensor having photosensitive points. The device has synchronization of the duration of a predetermined number of successive pitches of the web passing through the optical field of the camera and the duration separating the start of two successive imaging operations of the camera. Thus, an optical filtering is performed. From one image to the next, the same photosensitive point of the sensor corresponds to identical portions of threads and interstices of the web, so that any optical variation of the threads or interstice is detected. The signals representing the images produced by each photosensitive point during successive shots correspond to zones of material with similar designs.

Abstract: An automated system and associated method of counting pillings in textile fabrics. Images of consecutive sections of a fabric sample are captured by a CCD camera. A system processor then processes the images to enhance image quality. Pillings on the processed, captured fabric sample images are counted, and the resulting data is fuzzified to determine the membership of the data in one or more of a plurality of fabric classes. The present invention provides an objective rating system and method with repeatable accuracy for fabric samples that eliminates the inherent subjectivity associated with conventional manual visual fabric inspection methods.

Abstract: A paper web formation measurement system provides on-line measurement and control of visual properties of a moving web of paper. The measurement system includes an image acquisition system for capturing images of the moving web, and an image analysis system for analyzing captured images. The image acquisition system includes a strobe lighting system for backlighting the moving web and a charge injection device (CID) camera for capturing light transmitted through the web to form an image of the web in non-standard (non-RS-170), full frame format. Captured images are digitized by the image analysis system to 256 graylevel and analyzed to produce a mathematical formation index representing visual properties of the web. The mathematical formation index, which is derived from a graylevel distribution histogram, is presented to paper production personnel to enable on-line adjustment of process variables to maximize paper quality.

Abstract: A multiple image camera for measuring the alignment of objects in different planes. The camera includes two coupled imaging devices configured to directly image objects in different planes without any intervening reflective optics between the imaging devices and the objects. The camera thus allows measurement of the alignment between the first and second objects without the need for repeated calibration between the image from the two imaging devices.

Abstract: A pair of cameras are mounted on a base member for monitoring an electronic equipment on a printed circuit board. A pair of first mirrors are provided for reflecting light from the electronic equipment in a first reflection direction which corresponds to an X-axis on the electronic equipment, and a pair of second mirrors are mounted for reflecting the light reflected on the first mirrors in a second reflection direction which is different from the first reflection direction and corresponds to a Y-axis. The base member is moved in two directions corresponding to the X- and Y-axis.

Abstract: A camera system utilizes a line scan (linear array) camera designed to scan a moving surface and subsequently to generate and to transmit a high quality digitized video signal over a long a distance by an optical fiber. The primary function of the system is: to scan a moving surface using a 2048 or a 1024 linear array; to condition and digitize the array analog video signal; and subsequently to transmit to a computer processing unit, without a noticeable loss in fidelity, the digitized video data over a long distance by means of an optical fiber connected to the camera and the computer processing unit. The system also functions to transmit both video signals and non-video information signals over a fiber optic link from the camera to the computer processing unit.

Abstract: System and method for determining displacement or alteration of flexible media under different operating conditions. The system includes a reference pattern which is projected onto the surface of the flexible media. The modes of displacement can then be visualized by viewing the reference pattern reflected from the surface of the flexible media.

Abstract: A system for continuously monitoring a process such as a paper making process wherein a plurality of video cameras are positioned at various positions along the process to monitor one or more pre-determined characteristics of the process. The system further includes device for converting the monitored characteristics into digital format and a digital data storage device, such as a circular memory, for storage of such data such that as new data is stored earlier stored data is removed. The system includes a control device such as a computer which is capable of communicating with the data storage device and with a detector for detecting deviations from the monitored predetermined characteristic such that on receipt of a deviation signal the control device extracts from the digital data storage device digitized data corresponding to the deviation and displays such extracted deviation digitized data as for example on a video monitor.

Abstract: The Invention includes a method and apparatus which analyzes an image of an object to detect and identify defects in the object. The present invention utilizes a scanning technique which converts a 2-D image of the object into a 1-D image, a transformation technique which extracts relevant features from the image, and a fuzzy inferencing technique which utilizes the features generated by the transformation technique to detect and identify defects. The present invention preferably includes an off-line learning process which selects the optimum transform coefficients for a given set of defects and stores the corresponding features in a rulebase. Preferably, the wavelet transform is used as the transformation technique to provide an analysis of the image which is localized in the frequency and time domains. The present invention may also include an on-line learning process when the present invention is incorporated into a manufacturing process for real time inspection of the object being manufactured.

Abstract: A control system (60) for a printing press having a printed copy, a device (68 and 70) for manually using the copy to control operation of the press based on information on the copy, and device (80 and 82) for automatically reading the copy while excluding any control by target information on the copy, and controlling operation of the press based upon information on the copy.

Abstract: An apparatus and method for reducing shade effects associated with print quality control, typically generated while viewing or imaging a partly transparent/partly opaque printed material against a light diffusing surface. The reduction in shade effects is by illuminating the printed material from above and viewing or imaging the printed material against a multiple volume light scatterer, thereby redistributing at least part of the light, such that at least part of the scattered light illuminates shaded regions in the image or view obtained.

Abstract: A machine vision system and method of enhancing the imaging of an article which is comprised of optically translucent or semi-transparent material. Generally, the system includes a vision processor, a video camera, a computer, and an illuminator. The illuminator directs light, in a three dimensional space, at a surface of the material other than a surface to be imaged. The light which enters the translucent material is scattered isotropically within the material and emerges from the surface to be imaged, in effect illuminating the material. The illumination enhances contrast, that can be typically achieved with conventional lighting, between the material and its background or adjoining components permitting the machine vision system to clearly image and detect features of the article.

Abstract: A method and apparatus for inspecting textile fabric which automatically detects defects within the field of view of a video camera. A frame of video information is captured and a digital image array is generated. A mask or operator is then used to generate a gradient image from the digital image array. The gradient image is then thresholded, dilated, optionally eroded, and then subjected to a blob analysis. A special operator is utilized in order to generate a gradient image which slow grey level transitions (e.g., oil spots) are identifiable.

Abstract: The invention is a system for monitoring a process in which process data relating to a predetermined characteristic of the process is collected and stored in digital format and extracted based upon a predetermined criterion for display. A plurality of monitors are strategically positioned at various locations of interest to observe the predetermined characteristic. Data obtained by the monitors are converted into digital format and stored. A central control is provided for retrieving the digital data in accordance with a predetermined criterion and transmitting the retrieved data to a display unit. The predetermined criterion for display may be specified as a deviation from the predetermined characteristic, and a plurality of deviation detectors may be coupled to the system for obtaining and relaying information relating to such deviations. Upon deviation, the central control may be adapted to retrieve digital data based on time and location of the deviation.

Abstract: An optical inspection apparatus detects faults in a material coated on a moving web. Multiple cameras are positioned in an array across the width of the web transverse to the direction of the moving web. Each camera comprises a electronic camera and digital signal processor. An illumination source is preferably positioned to illuminate one side of the web. The camera array is positioned on the opposite side of the web aligned with the illumination source. The cameras in the array image the moving web along colas and collect image data from the web. The image is digitized and processed in real-time by averaging each column of image data to produce a profile of light intensity transmitted across the web width from which faults occurring in the longitudinal direction are detected in a host computer.

Abstract: A probe apparatus incorporated into a lighting inspection system for LCD panels, includes a store section, a process section, and a transfer section interposed between them. An examination mechanism having a probe card is arranged in an examination area of the process section. Right and left alignment areas are formed so as to interpose the examination area, and right and left work tables on which the LCD panels are to be loaded, are arranged on the right and left alignment areas, respectively. The movement of the right and left work tables is controlled by a controller, and the LCD panels on the right and left work tables are alternately examined in the examination area by the examination mechanism.

Abstract: A track width error inspector apparatus for examining a width error of recording tracks of a magnetic tape, in which a signal of a given frequency range is recorded on alternate tracks with a plurality of magnetic heads and magnetic powder is applied to the tape and light is radiated thereon and a reflection of the light therefrom is detected, includes: a movable table on which the tape is disposed; an image pick-up for producing an image of the recording tracks; a memory for storing image data from the image pickup; a frequency spectrum detector for detecting frequency components of a frequency spectrum produced by a Fourier transformation of the image data; a ratio calculator for calculating a ratio between one odd-numbered order frequency component and one even-numbered order frequency component; and a track width error calculator for calculating the width error of the recording tracks from the calculated ratio.

Abstract: An apparatus for controlling the degree of fiber variations in paper sheet has a formation meter for receiving an image of transmitted light on one side of an area of paper from a light source located on the other side of the area of paper, an image processing computing element for introducing the image from said formation meter for image processing and a fuzzy control unit for calculating and outputting optimum J/W ratio, optimum foil angle, and optimum deflector pushing degree and angle on the basis of results of image processing from said image processing computing element.

Abstract: An eyewinder system 10 has stations 100-108 for straightening, bending, measuring and transporting a wire 11 to form an eyewire 109. A controller 120 controls each station. Using information from tension and length measuring stations 104, 105, the controller 120 can accurately operate the second bending station 107. The eyewire 109 is inspected for accurate bends by an inspection system 140 that compares the bends in the eyewire 109 to predetermined radii of curvature.

Abstract: An alignment system for a scanning camera and illumination source includes a tape having a plurality of fiducials arranged systematically in opposition about a common center line. The camera is supported on a gimbaled platform for adjusting roll, pitch and yaw to bisect the tape fiducials with the camera scan line. The tape is mounted by holders received in datum definition hardware to insure intimate contact with a product surface. The holders facilitate adjustment of the tape fiducials relative to the machine center line in a surface inspection system such as a web scanner. Position indicating gauges facilitate alignment of an illumination source to the same center line.

Abstract: A defect detection system includes a video camera with defect detection circuits for detecting defects in video signals being outputted by corresponding sections of an array sensor such as a TDI CCD two-dimensional array sensor. Each defect detection circuit includes a subtraction circuit for subtracting a prior stored pixel from an incoming pixel to generate a difference. Comparators compare the difference with positive and negative limits defining an acceptable range of difference values. The prior stored pixel is updated to the succeeding pixel only when the difference value is acceptable. Memories store the defect pixels from the respective detection circuits along with X-coordinates and end of line bits. The memories are sequentially read up to their end of line bits, and the defect pixel values along with coordinates expanded to include section indicating bits are transferred from the camera to further processing facilities.

Abstract: A processor comprises a plurality of parallel channels having an upstream end and a downstream end, Each channel comprises a video data bus for continuously transferring video data from the upstream end to the downstream end, a plurality of modules serially connected along the video data bus and a host computer connected to the downstream end of the plurality of channels for receiving the video data. Each module comprises a crossbar switch, a pixel processing element connected to the crossbar switch, a delay resource connected across the crossbar switch and a microprocessor operably integrated within each module for controlling the operation thereof. The microprocessors of each module are serially connected together for transmitting and undertaking commands. The host computer is also connected to the microprocessor of each module for issuing commands for controlling the operation of the processor.

Abstract: In a method of setting flat elements in relation to a reference device, in particular stamping dies or the like, and for aligning embossing blocks relative to an embossing original outside a stamping machine by means of a camera and picture screen associated therewith, the camera position is set over a holding frame and a marking at one side of the holding frame and displaced until the image of the camera on the picture screen is coincident with a line of a reticle, whereafter the camera is moved over a second marking, which is approximately aligned with the first marking, at the other end of the holding frame and then the rear part of the holding frame is displaced at a right angle to the first direction of travel until the image of the second marking on the picture screen is coincident with that reticle line.

Abstract: A method and apparatus to input two dimensional points in space into a computer. Such points in space reside within the field of view of a video camera, which is suitably connected to a computer. The operator aims a focus of light at the point whose coordinates are desired and depresses a trigger button mounted proximate to the light source. The trigger actuation signals the computer to capture a frame of video information representing the field of view of the camera, and with appropriate software, identifies the picture element within that frame that has the brightest value by comparison with the field of view without the focus of light. This picture element will be the one associated with the point within the field of view upon which the spot of light impinged at the time the trigger button was depressed. The actual digital coordinates of the point are identified and then calculated based upon a previously established relationship between the video frame and the camera field of view.

Abstract: A map maker is disclosed in which a physical map is produced by depositing fluid entrained entities, such as cotton fibers, trash and neps, in a pattern on a surface, such as a nylon mesh surface. Each position in the pattern is uniquely associated with data produced by another monitor to provide topological mapping between the data event map and the physical map. In one embodiment, a drive system and computer are used to control the position of a surface relative to a nozzle that deposits the entities on the surface and relative to a camera that scans the map formed on the surface. In the preferred embodiment, the map is planar, but an alternate cylindrical map is shown. Also, an embodiment is shown in which a map maker is incorporated into a carding machine.

Abstract: A method of displaying a defect appearing on an elongated object conveyed in one direction. The method comprises the steps of scanning the object in the width direction thereof by means of a sensor camera, and obtaining object image data corresponding to the object, processing the object image data, to detect a defect in the object, storing the object image data in an image memory in a scroll manner, stopping the scroll storing of the object image data in the image memory and storing the object image data output subsequently from the sensor camera in the other image memory in response to the detection of the defect, and retaining the object image data including the defect in the image memories as still image data, and displaying the still image data read out from the image memories on a monitor screen as a still image such that the defect is displayed at a predetermined position on the monitor screen.

Abstract: An engineered lighting system for high speed video inspection includes an array of light emitting diodes including light emitting diodes for use in time delay integration (TDI) inspection of web materials. The light emitting diodes of the array are selectively controllable to accomplish sequential illumination and carefully controllable imaging of a specified section of a continuously moving specimen or specimens. LEDs with different wavelength light output, or multi-wavelength light LEDs are utilized for rapid and reliable inspection of surfaces with varying color or contour or detect characteristics. The system also includes an array of optional backlighting elements to aid in illumination of semi-opaque specimens to accomplish inspection thereof.

Abstract: A method and apparatus to non-destructively inspect and quantify yarn crimp characteristics either off-line or on-line at speeds in excess of 2,000 yds./min. by acquiring images of yarn crimp on-line during the manufacturing process, then digitizing the images of yarn crimp and performing all data processing from the digital data required. Each image is segregated into features (e.g. valid crimp, low frequency oscillations, high frequency oscillations, edge oscillations, and unconfirmed oscillations with each parameter being analyzed separately. Features are segmented two dimensionally using techniques such as, but not limited to, local max/min intensity profiles and spatial intensity and frequency thresholding. Regions identified as abnormal are separated from areas of valid crimp before determining crimp frequency. Outputs of individual analysis are combined to determine global tow quality. This method provides a complete statistical analysis for each lane in the tow as well as the overall tow width.

Abstract: For controlling the quality of the needles of a knitting machine a test image of each needle is acquired with the aid of an image sensor when the needle is moved out of its rest position for forming a stitch. The analog image signals obtained on reading out the image sensor are converted to digital pixel signals, and the digital pixel signals of the test image or of individual test zones of the test image are processed for recovering information on the state of the particular needle being imaged. By using a coarse resolution image sensor it is possible to detect major faults during the normal operation of the knitting machine at full working speed. Needles exhibiting wear and minor faults can be detected by using a high resolution image sensor during special inspection times in which the knitting machine is operated at reduced speed.

Abstract: A device is provided for measuring an angle between two intersecting surfaces of a work. The device includes a light emitting device for inducing a light pattern on the surfaces of the work, a camera for picking up the pattern, and an image processor for processing the picture of the pattern and obtaining the angle of the work.

Abstract: A package inspecting apparatus including a yarn end processing section for exerting suction air on the surfaces of packages while rotating trays on a running passage for trays on which packages are fitted, a package inspecting section in which a plurality of optical type package winding-form inspection devices are received in a dark room, and a weighing section provided with a weight measuring unit, the sections being arranged in series in the above order are integrated.

Abstract: Apparatus for monitoring the lateral movement of a traveling web comprises at least two cameras connected to an image reproducing split-screen monitor whereby the images are juxtaposed for comparison of web edge alignment.

Abstract: An apparatus and a technique for determining body ply cord distribution in a calendered fabric sheet. Test strips are cut from the sheet and formed in a roll with the cords extending parallel to the axis of the roll and normal to the end thereof. The end of the roll is then exposed to polarized light, accentuating light intensity differences between the cross sectional area of the cut cords and the elastomeric material in which they are embedded. A digitized image of the spiral end of the roll is generated and the resulting pixels are analyzed to determine the locations of the center points of each of the cords. Finally, the distances separating the center points of adjacent cords are determined and, if they fall above or below predetermined thresholds, a determination is made that the calendered fabric sheet is not acceptable for forming body plies.

Abstract: A web inspection system that inspects a moving web for defects has an enhanced video signal preprocessing capability. The enhanced video signal preprocessing is provided by a preprocessing circuit which has a maximum signal-to-noise (S/N) ratio that is no greater than an inherent maximum S/N ratio of a raw video signal as generated by a charge-coupled device CCD camera. The preprocessing circuit is preferably DC-coupled to the CCD camera to receive the raw video signal and generate an analog filtered video signal using an adaptive feedback loop that preserves a fidelity of the raw video signal in generating the filtered video signal. By improving the video signal preprocessing, the overall defect detection consistency of the web inspection system is improved.