Abstract: A magnetic head in one embodiment includes a first array of writers interleaved with readers; a second array of writers interleaved with readers, the writers of the first array being generally aligned with the writers of the second array in a direction of media travel relative thereto, the readers of the first array being generally aligned with the readers of the second array in a direction of media travel relative thereto; and a third array of writers interleaved with readers, the third array being positioned between the first and second arrays, the writers of the third array being generally aligned with the readers of the first and second arrays in a direction of media travel relative thereto, the readers of the third array being generally aligned with the writers of the first and second arrays in a direction of media travel relative thereto. Other embodiments are also presented.

Abstract: In one general embodiment, a system includes a first device on a first substrate; a second device on a second substrate; and a device select system coupled to the first and second devices. The device select system includes: a first portion having an array of first electrical contacts; a second portion having an array of second electrical contacts, there being more second electrical contacts than first electrical contacts, the second portion being coupled to the first and second devices, each of the first electrical contacts being associated with at least two of the second electrical contacts; and a select mechanism for selectively placing each of the first electrical contacts in electrical communication with one of the second electrical contacts associated therewith.

Abstract: As track densities increase, it becomes increasingly important, while writing in a given track, not to inadvertently write data in adjoining tracks. This problem has been overcome by limiting the width of material in the ABS plane to what it is at the write gap. The part of the lower pole that is wider than this is recessed back away from the ABS, thereby greatly reducing its magnetic influence on adjacent tracks. Four different embodiments of write heads that incorporate this notion are described together with a description of a general process for their manufacture.

Abstract: A magnetic head in one embodiment includes a plurality of components separated from each other by insulative portions, one of the components being a substrate; at least one connective element electrically coupling the components together; and a chiplet having at least one of read transducers and write transducers. A magnetic head in another embodiment includes a plurality of components separated from each other by insulative portions; side bars flanking the substrate; and at least one connective element electrically coupling the components together. A magnetic head in another embodiment includes a plurality of components separated from each other by insulative portions; and at least one connective element electrically coupling the components together, wherein the at least one connective element is positioned in at least one of the insulative portions, the at least one connective element having no other function than to electrically connect the components adjacent thereto.

Abstract: A system comprises a head having a tape bearing surface and an array of transducers in the tape bearing surface, the transducers being selected from a group consisting of readers, writers and servo readers, a length of the array being defined between outer transducers thereof, the head having a feature that induces formation of a larger spacing between a tape and portions of the tape bearing surface positioned laterally to the array in a direction about perpendicular to a direction of tape travel thereacross than between the tape and a contiguous portion of the tape bearing surface wherein the feature has a continuous length that is at least as long as the plurality of transducers, wherein the feature has a continuous length that is at least as long as the plurality of transducers.

Abstract: A method of assembling a hard disk drive comprises steps of: sealing an interface of the base and the cover of an enclosed housing with an infrared-transmissive tape; filling the enclosed housing with a desired gaseous medium; optionally, testing the hard disk drive; and, optionally; re-working the hard disk drive. Preferably, the enclosed housing is free of rubber gasket materials between the base and the cover. A hermetically sealed hard disk drive of the invention comprises: a housing comprising a base and a cover; and disk drive components enclosed within the housing for facilitating reading and recording of data at any desired location on at least one disk contained within the housing, wherein the hard disk drive is free of rubber gasket materials between the base and the cover.

Abstract: A method or forming a wrapped-around shielded perpendicular magnetic recording writer pole is disclosed. A structure comprising a leading shield layer and an intermediate layer disposed over the leading shield layer is provided, the intermediate layer comprising a pole material and a dielectric material. A trench is formed in the dielectric material. A non-magnetic layer in the trench is removed via an ion beam etching process. A seed layer is deposited in the trench and over the pole material. A magnetic material comprising a side shield layer is deposited on at least a portion of the seed layer.

Abstract: A magnetic head in one embodiment includes a pole; a first write gap in the pole; a first coil for generating a magnetic flux across the first write gap; a second write gap in the pole having at least a portion thereof aligned with the first write gap in a direction parallel to a direction of media travel thereover; and a second coil for generating a magnetic flux across the second write gap, the second coil being addressable independently of the first coil. A method in one embodiment includes forming a first write coil; forming a first write gap; forming a second write gap; forming a second coil for generating a magnetic flux across the second write gap, the second coil being addressable independently of the first coil; and forming one or more write poles, wherein a write pole region adjacent the first and second write gaps is formed concurrently.

Abstract: A thin-film magnetic head is constructed such that a main magnetic pole layer, a lower shield layer, an upper shield layer and a thin-film coil are laminated on a substrate. A method of manufacturing the thin-film magnetic head has a lower shield layer forming step. This step comprises a step of forming a first lower shield part in a lower shield planned area, including a planned line along the medium-opposing surface, a step of forming a partial lower seed layer having a partial arrangement structure in which the partial lower seed layer is arranged on a lower formation zone except a lower exception zone including the planned line, a step of forming a second lower shield part on the partial lower seed layer.

Abstract: According to one embodiment, a recording head includes a main pole formed of a soft magnetic material, a write shield pole formed of a soft magnetic material and on a trailing side of the main pole with a write gap, and side shields on both sides of the main pole in a track width direction and including nonmagnetic cavities formed of a nonmagnetic material in inner portions of the side shields. The side shields includes surfaces formed of a soft magnetic material and configured to be between a distal end portion of the main pole and the nonmagnetic cavity and between the recording medium and the nonmagnetic cavity.

Abstract: A magnetic recording tape according to one embodiment includes a plurality of servo tracks, each servo track comprising a series of magnetically defined bars, wherein an angle between at least some of the bars is greater than about 10 degrees, wherein an average height of the bars is less than 190 microns, wherein one of the servo tracks has data encoded therein, the data being selected from a group consisting of data for encryption and data for ascertaining a longitudinal position along the tape. A magnetic recording tape according to another embodiment includes at least about eight data bands, wherein each data band is defined between a pair of adjacent servo tracks, each pair of adjacent servo tracks defining only a single data band therebetween, wherein about eight to about twenty six data bands are present on the tape.

Abstract: A method for enhancing thermal stability, improving biasing and reducing damage from electrical surges in self-pinned abutted junction heads. The method includes forming a free layer, forming first hard bias layers abutting the free layer and forming second hard bias layers over the first hard bias layers discontiguous from the free layer, the second hard bias layers being anti-parallel to the first hard bias layers, the first and second hard bias layers providing a net longitudinal bias on the free layer.

Abstract: A method for providing a perpendicular magnetic recording transducer is described. The method and system include providing a metallic underlayer and providing an insulator, at least a portion of which is on the metallic underlayer. The method and system also include forming a trench in the insulator. The bottom of the trench is narrower than the top of the trench and includes a portion of the metallic underlayer. The method and system also include providing a nonmagnetic seed layer that substantially covers at least the bottom and sides of the trench. The method and system also include plating a perpendicular magnetic pole material on at least a portion of the seed layer and removing a portion of the perpendicular magnetic pole material. A remaining portion of the perpendicular magnetic pole material forms a perpendicular magnetic recording pole.

Abstract: Methods of making write poles for perpendicular magnetic recording write heads. The bevel angle of the write pole for a perpendicular magnetic recording write head affects the performance of the write head. By forming reinforcement layer on the polymeric underlayer mask to enhance the mask durability during ion mill and tapering the polymeric underlayer above the non-magnetic mill mask layer using oxygen and nitrogen based reactive ion etch process, the bevel angle of the magnetic write pole can be increased greatly to meet the demands of the next and future generations of magnetic recording write heads.

Abstract: Methods of fabricating magnetic write heads and electrical lapping guides (ELG's) using a split gap deposition process is described. A removal process is performed on a magnetic material to define a main write pole and to define a corresponding ELG for the main write pole. A first non-magnetic gap layer is deposited. A mask and liftoff process is performed to deposit an electrically conductive material on the first gap layer disposed along a front edge of the ELG. A second non-magnetic gap layer is then deposited and a shield is fabricated for the write pole.

Abstract: A method of forming a magnetic head comprises the steps of: selectively exposing through the use of a photomask a photoresist layer unpatterned; forming a pattern for forming a pole layer by developing the photoresist layer after the exposure; and forming the pole layer through the use of the pattern. The photomask includes first to third regions. The first region has such a perimeter that a projection image thereof is shaped along a perimeter of an ideal shape of the top surface of the pole layer. The second region touches the perimeter of the first region, and is located outside the first region. The third region is located inside the first region without touching the perimeter of the first region. The third region suppresses deviation of the pole layer from its desired shape which may be caused by the effect of light reflected while the photoresist layer is exposed.

Abstract: A method for providing at least one transducer including magnetic structure and having an air-bearing surface (ABS) are described. The method includes providing a lapping electronic lapping guide (lapping ELG) and a targeting ELG. The lapping ELG and targeting ELG each are coplanar with the desired thickness of the magnetic structure and have a back edge at the distance from the ABS such that the ELG back edges are substantially aligned with the flare point. The targeting ELG has a front edge at a front edge distance from the ABS corresponding to an intersection of the bevel and the desired thickness. The method further includes lapping the transducer and terminating the lapping based on a first resistance of the lapping ELG and a second resistance of the targeting ELG.

Abstract: A magnetic device according to one embodiment includes a source of flux; a magnetic pole coupled to the source of flux, the magnetic pole having two or more gaps; and a low reluctance path positioned towards at least one of the gaps and not positioned towards at least one other of the gaps for affecting a magnetic field formed at the at least one of the gaps when the source of flux is generating flux. Other disclosed embodiments include devices having coil turns with a non-uniform placement in the magnetic yoke for altering a magnetic field formed at the at least one of the gaps during writing. In further embodiments, a geometry of the magnetic pole near or at one of the gaps is different than a geometry of the magnetic pole near or at another of the gaps to help equalize fields formed at the gaps when the source of flux is generating flux.

Abstract: A thin film magnetic recording head is fabricated by forming a substrate from opposing ferrite blocks which have a ceramic member bonded between them. This structure is then diced to form a plurality of columns, wherein each column has a ferrite/ceramic combination. Each column represents a single channel in the completed head. A block of ceramic is then cut to match the columned structure and the two are bonded together. The bonded structure is then cut or ground until a head is formed, having ceramic disposed between each channel. A ferrite back-gap is then added to each channel, minimizing the reluctance of the flux path. The thin film is patterned on the head to optimize various channel configurations.

Abstract: A method and system for manufacturing a pole on a recording head is disclosed. The method and system include sputtering at least one ferromagnetic layer and fabricating a hard mask on the ferromagnetic layer. The method and system also include defining the pole and depositing a write gap on the pole. A portion of the pole is encapsulated in an insulator.

Abstract: A method of formatting magnetic media includes providing an integrated thin film magnetic recording head having a recording element. The recording element includes first and second magnetically permeable thin film subpole members separated by a substantially low permeability subgap member. An integrated electrically conductive coil structure is embedded in part within the subgap member and in part in-between the first and second subpole members. The recording element also includes a magnetically permeable thin film layer spanning from at least the first subpole member to the second subpole member and including one or more arbitrary recording gap patterns. The direction of film growth of the magnetically permeable thin film layer is substantially orthogonal to the direction of thin film growth of the first and second magnetically permeable thin film subpole members. The method includes passing magnetic media over the magnetic recording head to format the magnetic media.

Abstract: In one embodiment, a read sensor for a recording head for a magnetic media storage system, has first and second shields, and a magneto-resistive sensor disposed between and shielded by the first and second shields in which the sensing axis of the sensor is tilted with respect to the recording surface of the head. In one embodiment, the sensing axis is oriented at an angle between 10 and 60 degrees with respect to the normal of the recording surface. Other embodiments are described and claimed.

Abstract: An apparatus for sensing magnetic domains in a patterned media that includes a first sensing element and a second sensing element in electrical communication with the first sensing element. The first sensing element has an output voltage lead and the second sensing element has an output voltage lead. The patterned media may be a bit patterned media or a track patterned media.

Abstract: According to one embodiment, a method for manufacturing a thin film magnetic head includes forming on a substrate magnetic head portions having a magnetoresistive element and resistance detection elements for measuring an amount of polishing; slicing the substrate to form at least one row bar; polishing the ABS of each row bar; forming rails on the polished ABS; and cutting each row bar to separate each magnetic head portion. The step of polishing the ABS includes measuring a resistance of each resistance detection element and a resistance of each magnetoresistive element; calculating an offset value between the resistance detection element and the magnetoresistive element; and calculating a final resistance of the resistance detection element by using the calculated offset value. When the resistance of the resistance detection element reaches the final resistance, polishing of the ABS of the row bar is terminated. Other methods are presented as well.

Abstract: A method of manufacturing a thermally-assisted magnetic recording head includes: providing a light source unit including a laser diode; providing a slider having a thermally-assisted magnetic recording head section thereon, the thermally-assisted magnetic recording head section including a magnetic pole, an optical waveguide, and a plasmon generator, the magnetic pole and the optical waveguide both extending toward an air bearing surface, the plasmon generator being located between the magnetic pole and the optical waveguide; driving the laser diode to allow a light beam to be emitted therefrom, the light beam including both a TE polarization component and a TM polarization component; performing an alignment between the light source unit and the thermally-assisted magnetic recording head section, based on a light intensity distribution of the TE polarization component in the light beam which has been emitted from the laser diode and then passed through the optical waveguide; and bonding the light source unit

Abstract: A method for providing a magnetic recording transducer is described. The method includes providing a pinned layer for a magnetic element. In one aspect, a portion of a tunneling barrier layer for the magnetic element is provided. The magnetic recording transducer annealed is after the portion of the tunneling barrier layer is provided. The annealing is at a temperature higher than room temperature. A remaining portion of the tunneling barrier layer is provided after the annealing. In another aspect, the magnetic transducer is transferred to a high vacuum annealing apparatus before annealing the magnetic transducer. In this aspect, the magnetic transducer may be annealed before any portion of the tunneling barrier is provided or after at least a portion of the tunneling barrier is provided. The annealing is performed in the high vacuum annealing apparatus. A free layer for the magnetic element is also provided.

Abstract: A method, including depositing a layer of material onto a base portion of a wafer, is disclosed. The layer of material has a first surface adjacent the base portion. The method also includes depositing a pattern of masking material onto a portion of a second surface of the layer. Material from the layer of material that is unprotected by the pattern of masking material is removed from the layer of material. By removing such material a portion of the layer of material is suspended from the base portion.

Abstract: A magnetic device according to one embodiment includes a source of flux; a magnetic pole coupled to the source of flux, the magnetic pole having two or more gaps; and a low reluctance path positioned towards at least one of the gaps and not positioned towards at least one other of the gaps for affecting a magnetic field formed at the at least one of the gaps when the source of flux is generating flux. Other disclosed embodiments include devices having coil turns with a non-uniform placement in the magnetic yoke for altering a magnetic field formed at the at least one of the gaps during writing. In further embodiments, a geometry of the magnetic pole near or at one of the gaps is different than a geometry of the magnetic pole near or at another of the gaps to help equalize fields formed at the gaps when the source of flux is generating flux.

Abstract: A method provides a pole of magnetic recording transducer. A nonmagnetic stop layer having a thickness and a top surface is provided. A depression that forms a bevel is provided in the stop layer. The bevel has a depth less than the thickness and a bevel angle with respect to a remaining portion of the top surface. The bevel angle is greater than zero and less than ninety degrees. An intermediate layer having a substantially flat top surface is provided over the stop layer. A trench is formed in the intermediate layer via a removal process. The trench has a profile corresponding to the pole. The stop layer is a stop for the removal process. The method also includes providing the pole in the trench. The pole has a leading edge bevel corresponding to the bevel in the stop layer.

Abstract: A method for manufacturing a magnetic write head having a write pole with a very narrow track width, straight well defined sides and a well defined trailing edge width (e.g. track-width). The method includes uses two separate chemical mechanical polishing processes that stop at separate CMP stop layers. The first CMP stop layer is deposited directly over a RIEable fill layer. A RIE mask, is formed over the fill layer and first CMP stop layer, the RIE mask having an opening. A trench then is formed in the RIEable fill layer. A second CMP stop layer is then deposited into the trench and over the RIE mask, followed by plating of a magnetic material. First and second chemical mechanical polishing processes are then performed, the first stopping at the first CMP stop and the second stopping at the second CMP stop.

Abstract: A magnetic head according to one embodiment includes at least two write transducers for writing to a magnetic medium; and a shield structure having at least two magnetically connected shields which at least partially cover two opposite sides of the writer. A magnetic head according to another embodiment includes at least two write transducers for writing to a magnetic medium, the at least two write transducers being positioned adjacent each other and aligned along a line; and a shield structure having shields adjacent at least three sides of each of the at least two write transducers, the shields being formed of a magnetically permeable material. Additional devices, systems, and methods are also presented.

Abstract: According to one embodiment, a recording head includes a main pole, a trailing shield including a first connecting portion and a second connecting portion, and configured to form together with the main pole a first magnetic core, a leading shield including a first connecting portion connected to the main pole through a magnetic material and an end portion opposing to the end portion of the main pole through a non-magnetic material, and configured to form together with the main pole a second magnetic core, and first and second coils wound around the first and second magnetic cores, and a connection terminal configured to flow a current through the main pole, non-magnetic conductive layer, and trailing shield.

Abstract: Embodiments of the invention reduce the throat height of a single pole type head with high accuracy. In one embodiment, a head with an electro lapping guide for controlling a write head's throat height during air bearing surface processing is made. Air bearing surface processing is performed using the electro lapping guide. For a read head, processing is performed using the read head itself or an electro lapping guide for the read head so that both the throat height of write head and the element height of read head are controlled.

Abstract: A method for manufacturing a magnetic write head having a tapered write pole as well as a leading edge taper, and independent trailing and side magnetic shields. The method allows the write pole to be constructed by a dry process wherein the write pole material is either deposited by a process such as sputter deposition or electrically plated and the write pole shape is defined by masking and ion milling. The write pole has a stepped feature that can either be used to provide increased magnetic spacing between the trailing shield and the write pole at a location slightly recessed from the ABS or can be magnetic material that increases the effective thickness of the write pole at a location slightly recessed from the ABS. A bump structure can be further built over that stepped feature to enhance field gradient as well as reduce trailing shield saturation.

Abstract: A system according to one embodiment includes a first portion comprising at least a portion of a coil structure and at least a portion of a magnetic yoke, the first portion being oriented at an angle of greater than 0° and less than 90° relative to a substantially planar portion of an underlying substrate; a first pole; a second pole; and a write gap, a portion of the write gap having a plane of deposition oriented about perpendicular to a final media-facing surface of the write gap.

Abstract: A method for manufacturing a magnetic write head having a non-magnetic step layer, non-magnetic bump at the front of the non-magnetic step layer and a write pole with a tapered trailing edge. The tapered portion of the trailing edge of the write pole is formed by a two step process that allows the write pole taper to be formed with greater accuracy and repeatability than would be possible using a single step taper process. An alternative method is also described on how to make a non-magnetic bump structure with adjustable bump throat height prior to Damascene side shield gap formation in a Damascene wrap around shield head.

Abstract: A method and system for fabricating magnetic transducer are described. The method and system include providing a main pole having a bottom, a top wider than the bottom, and a top bevel. A nonmagnetic gap covering the main pole is provided. A portion of the nonmagnetic gap resides on the top of the main pole. A first seed layer is provided. At least a portion of the first seed layer covers the portion of the nonmagnetic gap on top of the main pole. A portion of the nonmagnetic gap on the magnetic recording transducer is removed after the first seed layer is provided. A second seed layer is provided after the portion of the nonmagnetic gap is removed. The second seed layer covers at least the portion of the first seed layer. A wrap-around shield layer is provided on the second seed layer.

Abstract: A thermally-assisted magnetic head includes a slider including an air bearing surface (ABS) and a waveguide with a core that extends from a light entering surface to the ABS, and a laser diode (LD) unit attached to the light entering surface. The LD unit faces the light entering surface, and a photo detector faces the ABS. A polarizer that only transmits light having a polarization component orthogonal to a polarization direction of linearly polarized laser light is disposed between the ABS and the photo detector. An LD of the LD unit is activated, and the linearly polarized laser light enters the core from the light entering surface. Light radiated from the ABS enters the polarizer, and an alignment of the slider and the LD unit is performed while the photo detector detects the light transmitted through the polarizer.

Abstract: A magnetic head in one embodiment includes a pole; a first write gap in the pole; a first coil for generating a magnetic flux across the first write gap; a second write gap in the pole having at least a portion thereof aligned with the first write gap in a direction parallel to a direction of media travel thereover; and a second coil for generating a magnetic flux across the second write gap, the second coil being addressable independently of the first coil. A method in one embodiment includes forming a first write coil; forming a first write gap; forming a second write gap; forming a second coil for generating a magnetic flux across the second write gap, the second coil being addressable independently of the first coil; and forming one or more write poles, wherein a write pole region adjacent the first and second write gaps is formed concurrently.

Abstract: A method and system for fabricating a perpendicular magnetic recording head, and the head so formed, are described. The method includes depositing an underlayer directly on an insulating layer. The underlayer preferably includes at least one of a nonferromagnetic metal, silicon oxide, and silicon nitride. A pole layer, which has a pole removal rate, is provided on the underlayer. The method and system further include forming a perpendicular magnetic recording pole from the pole layer. The perpendicular magnetic recording pole has a top and a bottom that is narrower than the top. The process of forming the perpendicular magnetic recording pole further includes removing a portion of the pole layer such that a pole removal rate for the pole layer is less than or substantially equal to a removal rate of the underlayer during the removing step.

Abstract: A method for providing energy assisted magnetic recording (EAMR) heads is described. The method comprises bonding a plurality of lasers to a first substrate. The plurality of lasers corresponds to the plurality of EAMR heads and is for providing energy to a plurality of EAMR transducers. The method further comprises fabricating the plurality of EAMR transducers for the plurality of EAMR heads on a second substrate, bonding the first substrate to the second substrate such that the plurality of EAMR transducers and the plurality of lasers reside between the first substrate and the second substrate, removing at least one of the first substrate and the second substrate, and separating a remaining substrate into the plurality of EAMR heads.

Abstract: A method for fabricating a magnetic transducer is described. The magnetic transducer includes a pole having a pole tip and a flared region. The method Includes providing a first mask layer on the pole and providing a second mask layer on the first mask layer. The first mask layer is soluble in a predetermined solution and has a first thickness. The second mask layer has a second thickness greater than the first thickness. The method also includes forming a mask from the first mask layer and the second mask layer. The step of forming the mask layer includes using the predetermined solution. The mask has a pattern that exposes a portion of the pole tip and covers a portion of the flared region. The method also includes providing a wrap-around shield on at least the pole tip.

Abstract: A magnetic write head with a flux diverting structure for diverting stray flux received from an external source. The write head includes a yoke with two poles and a non-magnetic gap formed there between, and functions to write data to a magnetic storage medium. The flux diverting structure is proximate to the first pole and has a magnetic connection toward the back of the structure, and a non-magnetic separation toward the front of the structure. The flux diverting structure is comprised of a magnetic permeable material such that stray flux is diverted away from portions of the write head.

Abstract: A transducing head for use with a storage medium rotatable about an axis includes first and second writers for writing to the storage medium. The first writer is configured for dedicated writing to a first radial region of the storage medium, and the second writer is configured for dedicated writing to a second radial region of the storage medium. The second radial region is located radially outward from the first radial region.

Abstract: A magnetic head in one embodiment comprises a pole; a first write gap in the pole; a first coil for generating a magnetic flux across the first write gap; a second write gap in the pole having at least a portion thereof aligned with the first write gap in a direction parallel to a direction of media travel thereover; and a second coil for generating a magnetic flux across the second write gap, the second coil being addressable independently of the first coil. A method in one embodiment comprises forming a first write coil; forming a first write gap; forming a second write gap having at least a portion thereof aligned with the first write gap in a direction parallel to a direction of media travel thereover; forming a second coil for generating a magnetic flux across the second write gap, the second coil being addressable independently of the first coil; and forming one or more write poles, wherein a write pole region adjacent the first and second write gaps is formed concurrently.

Abstract: A magnetic tape head includes a writing element having a coil for generating magnetic flux and a yoke part that emits magnetic flux induced by the coil from a tape bearing surface opposite a magnetic tape, a substrate where the writing element is formed, and a closure joined with the substrate. A gap formed at a portion between the substrate and the closure exists from the yoke part in a direction orthogonal to a junction surface between the substrate and the closure.

Abstract: A method of fabricating a recording head includes depositing an insulator material onto at least a portion of a first member, wherein the insulator material forms an insulator film having a film thickness. The method further includes depositing a writer pole material onto the insulator film, wherein the writer pole material forms a writer pole member, and wherein the insulator film is between the writer pole member and a contact layer. Further, in some embodiments, the film thickness determines the distance between the writer pole member and the first contact member and also determines the distance between the writer pole member and the second contact member.

Abstract: Various embodiments of the present invention pertain to manufacturing pre-sliders by annealing to saturation. According to one embodiment, pre-sliders are lapped to prepare for air bearing surfaces for the pre-sliders. The pre-sliders are annealed to saturation to level off the amount of overcoat expansion for the pre-sliders.

Abstract: A method and system provide a magnetic transducer that includes an underlayer and a first nonmagnetic layer on the underlayer. The method and system include providing a first trench in the first nonmagnetic layer. The first trench has at least one edge corresponding to at least one side shield. The method and system also include providing a second nonmagnetic layer in the first trench and providing a second trench in the second nonmagnetic layer. The method and system include providing the main pole. At least part of the main pole resides in the second trench. The method and system further include removing at least a portion of the second nonmagnetic layer between the edge(s) and the main pole. The method and system also provide the side shield(s) in the first trench. The side shield(s) extend from at least an air-bearing surface location to not further than a coil front location.

Abstract: A method and apparatus for providing a write head having well-defined, precise write head pole tips. A coplanar write head pole tip processing method provides a thin-film magnetic write head pole tip layer and defines first and second pole tips from the pole tip layer. When the pole tips are provided on a write head, a write gap can be defined using ion milling, E-beam lithography, FAB or can be deposited. The write head pole tips can be used in conjunction with read heads by merging a read head with a write head or a read head can be bonded to a write head in a piggybacked fashion.