Abstract: Kneading elements, extrusion apparatus, and methods of manufacturing honeycomb bodies are described herein. A kneading element (1802) has an inner surface (1804) defining an opening (1806) configured to couple the kneading element (1802) to a shaft (46,48). The kneading element (1802) also has a continuous closed curve elliptical outer surface (1808). The opening (1806) has an axis (1814) that is off-center with respect to a geometric center (1816) of the kneading element (1802) as viewed in a transverse plane perpendicular to the axis.

Abstract: An extruder screw for the plasticizing of at least one plastic material or a plastic material mixture, with a melting zone, a wave zone and a mixing zone arranged between the melting zone and the wave zone, wherein a conveying web extending in a helix-like manner along a screw longitudinal axis is formed in the melting zone and in the wave zone, wherein a conveying web of the melting zone terminates at an end of the melting zone facing the mixing zone, and a conveying web of the wave zone begins at an end facing the mixing zone. The application also relates to an extrusion device with this extruder screw, and a method for plasticizing at least one plastic material or a plastic material mixture.

Abstract: Mixing performance of resin material in the rotational direction of the screw is enhanced. Kneading disc 7 is fitted onto rotatable shaft 3 and is arranged in cylinder 2. Outer circumferential surface 8 of kneading disc 7 of the present invention that faces cylinder 2 has band portion 9 that extends between both ends 7a, 7b of kneading disc 7 in axial direction X of shaft 3 and that forms a minimum gap with cylinder 2. Band portion 9 includes at least one bent part 10.

Abstract: A no solid bed extruder screw for processing a material to a molten state has a body with a helical thread formed thereon, the thread having pushing and trailing surfaces. The body has an outer surface and extends longitudinally between feed and discharge ends. A channel for receiving the material to be processed is defined between the outer surface of the body and an outer diameter of the thread bounded by the pushing surface and the trailing surface of the thread. A volume of the channel decreases in a plurality of revolutions of the thread in a direction from the feed end to the discharge end. A channel depth between the pushing surface and the trailing surface decreases for a first portion of the channel toward the feed end and increases for a second portion of the channel toward the discharge end.

Abstract: The application is directed to aqueous dispersible biodegradable compositions of esters which are the condensation reaction product of a polyol and a diacid which are within a matrix of hydrated polypeptide. The compositions are useful in additive manufacturing and other applications for use with implantable articles. In some embodiments, the ester in the compositions is the product of a glyercol-sebacic acid condensation reaction.

Abstract: An mixing section for an extrusion screw has an inlet end and an outlet end as well as alternating wiping lands and barrier lands. The wiping lands have a greater helix angle than the barrier lands. The wiping lands and the barrier lands define inlet channels which narrow toward the outlet end and outlet channels which widen toward the outlet end. A helical pattern of mixing channels is cut into the wiping lands and the barrier lands. The mixing channels may be oriented generally at approximately right angles to the wiping lands and the barrier lands. A portion of the extrudate encounters the inside wall surfaces of the mixing channels and changes direction which improves the mixing of the extrudate.

Abstract: The present invention relates to new screw elements for multi-screw extruders with pairs of co-rotating and fully wiping screws.

Abstract: A co-rotating twin screw extruder for forming fragments is disclosed. The extruder comprises of an intake zone for receiving one or more excipient(s) suitable for oral dosage or one or more excipient(s) suitable for oral dosage along with one or more active pharmaceutical ingredient, a melt zone for softening at least one excipient to form a viscous mass or melt and a fragmenting zone for fragmenting and cooling the viscous mass into cooled fragments and an extruder outlet for recovering the cooled fragments from the extruder.

Abstract: A kneading apparatus has two rotary shafts mounted to undergo rotation in opposite directions at unequal speeds. Cubic-shaped kneading members having the same shape and size are detachably mounted to the rotary shafts so as to be arranged helically with an inverse helix from each other at a predetermined helical pitch and at predetermined angular pitch intervals for kneading an object during rotation of the rotary shafts. Each kneading member has side surfaces extending parallel to a rotational axis of the rotary shaft and front and rear surfaces extending perpendicular to the rotational axis. The side surfaces of each kneading member is curved in the shape of a concave. The rotary shafts are disposed close to one another so that tips of the kneading members on one of the rotary shafts enter into the concave curved surfaces of the opposing kneading members of the other of the rotary shafts without the opposing kneading members contacting one another during rotation of the rotary shafts.

Abstract: A shaft assembly for use with a mechanical bucket is provided. The shaft assembly includes a shaft having a first end and an opposing second end and a mounting portion extending between the first end and the second end. Further the shaft assembly includes a plurality of agitating discs, a plurality of first spacer discs and a plurality of second spacer discs, each disc having an aperture corresponding to the mounting portion of the shaft. The plurality of agitating discs, the plurality of first spacer discs and the plurality of second spacer discs are slid onto the shaft in a repeating disc order with the apertures engaging the mounting portion of the shaft and the discs compressed together. The disc closet to the first end of the shaft and the disc closest to the second end of the shaft are coupled to the shaft.

Abstract: The invention relates to a method for constructing bodies which, while rotating codirectionally about axes arranged in parallel, constantly touch one another at at least one point.

Abstract: An extruder having a housing (1) comprises at least two conveyor shafts (2, 3) having conveyor cross sections mutually wiping each other that can be driven in the same direction and are disposed in at least two housing bores (11, 12) having a cylindrical or conical design, the axes (15, 16) thereof being disposed parallel to or at an angle to each other, the distance (A) between the axes of the two housing bores (11, 12) being greater than D/1.4142, where D is the diameter of the cylindrical bore or the greatest diameter of the conical bore, and a clearance (a?) being provided between the housing bores (11, 12) and the outer diameter (DE) of the conveyor shafts (2, 3). Each conveyor shaft (2, 3) comprises a plurality of conveyor segments (17a through d, 18a through d), wherein the offset angle of at least two adjacent conveyor segments (17a, 17b, 18a, 18b) on each conveyor shaft (2, 3) relative to each other is 180°.

Abstract: A seal ring is provided which allows the interior of a cylinder 1 of a screw extruder to be maintained at elevated temperature and elevated pressure, thus suppressing a variation in the pressure in the cylinder 1. In a special seal ring 300 attached to a screw shaft 7 in the cylinder of the screw extruder so as to be rotatable integrally with the screw shaft 7, thus restraining a material to be treated from being fed from upstream to downstream in the cylinder, a lead groove 317 extending in an axial direction of the shaft 7 is formed in an outer circumferential surface 316 opposing with a predetermined gap to an inner circumferential surface 1a of the cylinder. The lead groove 317 serves to disturb the flow of the material to be treated passing between the outer circumferential surface 316 and the inner wall surface 1a of the cylinder 1 to complex the flow. This stabilizes feeding resistance to suppress a variation in the pressure in the cylinder 1.

Abstract: A treatment element to treat material in a multi-shaft worm machine has an outer contour with at least one outer contour portion, the associated evolute of which is a quantity of at least three points, each of the points lying outside the longitudinal axis and within the outer radius of the treatment element and two respective adjacent points having a spacing from one another, which is less than half the core radius. The treatment element ensures high flexibility during the adjustment of shear and/or extensional flows on the material to be treated.

Abstract: A device is provided with which it is possible to produce poly(methyl methacrylate) bone-cement paste, which is degassed to the greatest extent possible, while avoiding large-volume mixing containers and large cement volumes contained therein. The device includes a tubular hollow body (10) having a first opening (30) on the input side and a second opening (20) on the output side, at least one rotatably-mounted shaft (40) arranged in the axial direction in the tubular hollow body (10), thread turns (50) arranged axially along the outer side of the shaft (40), wherein the shaft (40) has at least one section with thread turns (50) whose pitch decreases in the direction of the second opening (20), at least one stirring blade (60) arranged on the shaft (40), and rigid mixing elements (70) arranged on the inner side of the tubular hollow body (10).

Abstract: The present invention relates to a method of generating tightly intermeshing, self-cleaning, co-rotating screw profiles, the use of the screw profiles in screw and transition elements, novel screw profiles which have been generated by the method and a computer program product for executing the method in a computer system.

Abstract: Provided is a method of manufacturing a resin kneaded product in which an extrusion amount of a material can be increased and by which vent-up at an opening can be suppressed while spouting out of an unmelted material at the opening can be suppressed. A method of manufacturing a resin kneaded product includes kneading a material containing an additive (a) and a thermoplastic resin (b) using a twin screw extruder, in which the twin screw extruder is equipped with a supply port, a discharge port, an opening present between the supply port and the discharge port, a kneading section A present between the supply port and the opening, and a kneading section B present between the opening and the discharge port, a ratio L1 (La/D) of a length La of the kneading section A to a screw diameter D satisfies L1?3, and the material is kneaded in the kneading section A without being completely filled and the material is also kneaded in the kneading section B.

Abstract: There is provided a melting kneading devolatilizing extruder in which the surface renewability of a molten raw material is improved. The melting kneading devolatilizing extruder of the invention includes at least one surface renewable screw segment each including a plurality of discs that are arrayed such that a phase angle E, which is a deviation angle between the discs around an axis of a screw, is 0°<E<90° within a surface renewal region, and the surface renewable screw segment includes a void portion between the discs so that the discs are arranged at intervals in a direction of the axis of the screw.

Abstract: The invention relates to a method of constructing elements which wipe each other during corotation about two parallel axes in such a manner that they constantly touch each other at at least one point.

Abstract: A twin screw extruder includes a barrel having a chamber, a discharge port, an extrusion molding die coupled to the discharge port of the barrel, axially extending first and second screw shafts, and a screw shaft support. The screw shaft support includes first and second spacer bearings disposed on the first and second screw shafts, and a first cross member including first and second loops slidably coupled to the first and second spacer bearings. A second cross member is spaced apart from the first cross member by a connection member, and also includes first and second loops slidably coupled to the first and second spacer bearings. The connection member is situated between the first spacer bearing and the second spacer bearing, and connected to the first cross member and the second cross member.

Abstract: The invention relates to a twin screw extruder for preparing a polymeric solution. The extruder includes an elongated housing having an inlet end, an outlet end, an extruder shaft length L and a pair of interconnecting bores disposed within the housing, a pair of elongated extruder shafts, each having an axis of rotation, the pair of elongated extruder shafts disposed within the pair of interconnecting bores and drivable in at least one direction of rotation, a plurality of extruder screw segments positioned along the pair of elongated extruder shafts in a fixed angular relationship therewith, the plurality of extruder screw segments selected to form multiple extruder stages. The invention also relates to a process for extruding a mixture of polymer and diluent.

Abstract: In a screw machine, to extend the material to be prepared with the latter, at least one processing element is configured as an extension-kneading element, the crest region of which has a reduced thickness compared to a flank region and, with adjacent processing elements, forms an extension channel for the material in the region between the triangles, which tapers in cross section in the flow direction of the material. Because of the tapering of the extension channel, the material is accelerated in the flow direction thereof and extended, so that high-molecular particles in the material are divided and the latter is therefore homogenized.

Abstract: A process for producing a solid dispersion of an active ingredient which comprises feeding the active ingredient and a matrix-forming agent to an extruder and forming a uniform extrudate, wherein the extruder comprises at least two rotating shafts (2), each of the shafts (2) carrying a plurality of processing elements disposed axially one behind the other, the processing elements defining (i) a feeding and conveying section (R; A), (ii) at least one reverse-flight section (D), and (iii) a discharging section (E), wherein the processing elements defining the reverse-flight section (R; D) comprise at least one reverse-flight element (14) which is based on a screw-type element having a conveying direction being opposite to the general conveying direction of the extruder.

Abstract: An extruder screw includes a screw shaft with several screw elements which can be or have been detachably slipped onto this shaft, the screw shaft having an external gearing and the screw elements having an internal gearing which engage the external gearing. The profile of the teeth of the external and the internal gearing are asymmetric, whereby in relation to a preferred direction of rotation of the extruder screw, the torque-transferring flanks of the teeth of the external and the internal gearing make a smaller angle with the perpendicular to the axis of rotation than do respective opposing flanks, at the teeth, of the external and internal gearing.

Abstract: A continuous method and system for processing whole muscle meat employs a mixer housing having a pair of parallel rotating shafts located therein. The parallel rotating shafts have a plurality of mixing elements thereon, such as frustoconical elements, blocking elements, or ellipsoid elements. The mixer housing has an input end to receive the meat ingredients, such as meat pieces, salt solution, water, preservatives, and other additives such as spices. The mixer housing has an output, which is separated a distance from the input, such that the output discharges the whole muscle meat product. As the ingredients including the meat move from the input to the output along the shafts, the mixing elements work the meat with the other ingredients thereby increasing ingredient incorporation including diffusion of the salt solution into the whole muscle meat pieces.

Abstract: In the case of an extruder with at least two parallel, rotating shafts turning in the same direction, the shafts are equipped with interlocking feed screw segments (24) and working segments (26). The working segments (26), which lead to a greater spread between the two shafts than the feed screw segments (24), are formed as a single piece as a combined element (22) using the feed screw segment (24).

Abstract: In a screw for extruder, a bearing segment having a function of supporting a screw main body at an intermediate part when kneading is performed is provided at a position corresponding to a kneading portion or on the downstream side of the kneading portion. The bearing segment is provided with at least two flights having a sectional shape of a complete meshing type with one streak in the axial direction, the flights are arranged in the rotational direction with uniformly displacing a phase thereof respectively, and length of the flights in the axial direction is set to 0.2D (D: rotational outer diameter of the bearing segment) or more. According to the above configuration, bending of the screw main body is prevented and abrasion of the flights and a barrel is suppressed.

Abstract: A continuous method and system for processing whole muscle meat employs a mixer housing having a pair of parallel rotating shafts located therein. The parallel rotating shafts have a plurality of mixing elements thereon, such as frustoconical elements, blocking elements, or ellipsoid elements. The mixer housing has an input end to receive the meat ingredients, such as meat pieces, salt solution, water, preservatives, and other additives such as spices. The mixer housing has an output, which is separated a distance from the input, such that the output discharges the whole muscle meat product. As the ingredients including the meat move from the input to the output along the shafts, the mixing elements work the meat with the other ingredients thereby increasing ingredient incorporation including diffusion of the salt solution into the whole muscle meat pieces.

Abstract: Improved single screw extruders systems (40) are provided including a single screw extruder (42, 92) as well as an upstream preconditioner (44). The extruders (42, 92) include a single, internal, elongated, helically flighted, axially rotatable screw assembly (52) having one or more improved screw sections (74, 74a, 76). The screw sections (74, 74a, 76) include specially configured flighting (86) wherein adjacent flighting portions (86a, 86b) have smoothly arcuate surfaces (88) extending between the respective flighting portion peripheries (90a, 90b). This flighting design provides smooth, substantially surge-free operation while increasing SME and cook values. The preferred preconditioner (44) has independently controlled mixing shafts (106, 108) allowing the shafts (106, 108) to be rotated at different rotational speeds and/or directions.

Abstract: The kneading disc segment according to the present invention comprises plural disc sets each comprising two kneading discs and mounted on a kneading screw (3) which is for kneading a material while feeding the material to a downstream side. Disc sets each comprising a first kneading disc positioned on an upstream side and a second kneading disc, the second kneading disc being mounted continuously with and downstream of the first kneading disc so as to have a phase difference ? of an acute angle relative to the first kneading disc, are disposed continuously in the axial direction of the kneading screw. The first kneading discs in two continuous disc sets have a phase difference of 180°. With this construction, it is possible to attain a higher degree of kneading than in the conventional neutral kneading disc segment.

Abstract: Twist kneading disks are arranged such that the width of a piece of disk is 0.1 to 0.5 times the cylinder inner diameter D, a helix angle ? as an angle between a vertex of the front surface side of the disk and vertex of the rear surface side of the disk at the tip portion is in a range of 0°<?<90° in the reverse rotating direction of the screws as viewed from a cross section of the disk in the end direction of the screw shaft, and a phase angle E as an angle in correlation between the disks around the screw shaft is in a range of 0°<E<90°. The twist kneading disks are incorporated in the plasticization kneading portion at the length of more than 1.88 times the cylinder inner diameter D.

Abstract: An extruder capable of improved mixing is disclosed. The extruder comprises of a housing having at least two cylindrical housing bores, each housing bore having an axis disposed parallel to the other axis. The extruder further comprises of at least a first screw shaft and a second screw shaft being disposed in the first and second housing bores. The first and second screw shaft being provided with extruder processing elements that defines a mixing zone. The first and second screw each having extruder D and a screw root diameter d. The first and second screw shaft each having a volumetric ratio of at least 1.4 wherein the volumetric ratio is defined by the extruder diameter D divided by the screw inner diameter d.

Abstract: The object is to provide a method for manufacturing liquid crystalline resin composition having a hollow filler and a fibrous filler using a common melting-kneading extruder to maintain well-balanced relation between the residual percentages of hollow filler and the fiber length, which balance could not be attained in the prior art. A liquid crystalline resin composition having 5 to 30% by weight of hollow filler and 5 to 30% by weight of fibrous filler is manufactured using a melting-kneading extruder provided with a screw. (1) The liquid crystalline resin is fed from a main feed port located at upstream side in the extruding direction, while a hollow filler and a fibrous filler are fed from a side feed port located at downstream side in the extruding direction.

Abstract: In a screw machine, to extend the material to be prepared with the latter, at least one processing element is configured as an extension-kneading element, the crest region of which has a reduced thickness compared to a flank region and, with adjacent processing elements, forms an extension channel for the material in the region between the triangles, which tapers in cross section in the flow direction of the material. Because of the tapering of the extension channel, the material is accelerated in the flow direction thereof and extended, so that high-molecular particles in the material are divided and the latter is therefore homogenized.

Abstract: A system and method for making processed meat products without the need for a vacuum system is disclosed. Meats and other meat product constituents are forced into a mixer having rotating elements for directing the constituents through a housing. The system limits the amount of air that is in contact with the constituents while resident within the housing, and provides high shear force to reduce the necessary mixing time.

Abstract: A kneading disk has a plurality of disk elements having flight tips arranged at a helix angle ? in a direction supporting main streams of a resin. The flight tips of every two adjoining disks have a clearance formed therebetween. The resin is kneaded by undergoing dispersion and distribution without having any excessive temperature elevation in approximately three kinds of streams, i.e. its main streams flowing along the flight tips, its back streams through the clearances and its tip riding streams flowing over the flight tips.

Abstract: A device for mixing and/or kneading food products is provided with a container having an inlet, an outlet as well as at least two counter-rotating shafts that extend substantially in the longitudinal direction of the container. Each shaft is fitted with at least one tool, which tool comprises at least one bar that helically surrounds the shaft, which bar is fixed to the shaft by means of spacers. The bar extends substantially as one whole over an operative area of the shaft.

Abstract: The kneading disc segment according to the present invention comprises plural disc sets each comprising two kneading discs and mounted on a kneading screw (3) which is for kneading a material while feeding the material to a downstream side. Disc sets each comprising a first kneading disc positioned on an upstream side and a second kneading disc, the second kneading disc being mounted continuously with and downstream of the first kneading disc so as to have a phase difference ? of an acute angle relative to the first kneading disc, are disposed continuously in the axial direction of the kneading screw. The first kneading discs in two continuous disc sets have a phase difference of 180°. With this construction, it is possible to attain a higher degree of kneading than in the conventional neutral kneading disc segment.

Abstract: An improved precise control non-return valve assembly which is mounted on the front end of a helical rotating plasticating screw of an injection molding machine or the like that is surrounded by a heated elongated barrel and end-cap that forms a distribution chamber, whose purpose is to allow means for passage of molten plastic fluid in the downstream direction while preventing it in the opposite direction. The valve having an outwardly extended portion of a shaft and has a means to accept a ring that is sandwiched between a bushing assembly and a rear seating area. The bushing assembly consists of at least two bushings and one pin whose dual purpose is to govern the forward movement of the ring and to absorb the force that is being applied to it. The non-return valve assembly when moved forward with the screw, forms a seal, builds pressure, and displaces molten plastic fluid from the distribution chamber through a discharge chamber passageway and into a mold.

Abstract: A screw extrusion press for processing thermoplastic and not reticulating polymers comprises a conveying screw (1) in a cylinder (2). The screw comprises a conveying zone (7) and a mixing zone with 10 mixing rings (3). These mixing rings comprise a passage hole (5) that extends from the bottom (10) of the screw to the vicinity of the cylinder wall (20) where it opens out into a shear gap (9).

Abstract: Disclosed is: (i) a molding-system valve, (ii) a molding system having a molding-system valve, and/or (iii) a method of a molding-system valve, amongst other things.

Abstract: A screw extrusion press for processing thermoplastic and not reticulating polymers comprises a conveying screw (1) in a cylinder (2). The screw comprises a conveying zone (7) and a mixing zone with 10 mixing rings (3). These mixing rings comprise a passage hole (5) that extends from the bottom (10) of the screw to the vicinity of the cylinder wall (20) where it opens out into a shear gap (9).

Abstract: An extruder has at least three parallel, co-rotating shafts disposed in a cavity therein along a circle. The shafts are equipped with screw elements closely intermeshing over their whole circumference. At least one screw element is formed as a passage screw element with recesses in the screw crest, screw core and/or screw flank. Downstream of a supply port an element is provided for inhibiting the product flow in the flight of the passage screw element. A degassing opening is located downstream and adjacent the inhibiting element.

Abstract: Twist kneading disks are arranged such that the width of a piece of disk is 0.1 to 0.5 times the cylinder inner diameter D, a helix angle ? as an angle between a vertex of the front surface side of the disk and vertex of the rear surface side of the disk at the tip portion is in a range of 0°<?<90° in the reverse rotating direction of the screws as viewed from a cross section of the disk in the end direction of the screw shaft, and a phase angle E as an angle in correlation between the disks around the screw shaft is in a range of 0°<E<90°. The twist kneading disks are incorporated in the plasticization kneading portion at the length of more than 1.88 times the cylinder inner diameter D.

Abstract: A plasticating screw including a grating mixing section provided to enhance mixing of incompatible materials. The screw includes a mixing section including an inlet groove having a closed distal end, a discharge groove circumferentially spaced from the inlet groove, the discharge groove having a closed proximal end. Located between the inlet groove and the discharge groove is a land region is including at least one grating element that includes a plurality of grooves extending between the inlet groove and the discharge groove.

Abstract: A device comprising a shaft, a front ring connected to this shaft, an end ring connected to the shaft at a distance A from the front ring, and a loose mixing ring, which is freely rotatable and located between the front ring and the end ring. The mixing ring has a first region in which its inside diameter is large enough for it to be able to overlap with a region of smaller diameter of the front ring has an adjoining region in which the mixing ring has on its inner side at least two channels (4k) which run axially parallel, at an angle in relation to the axis of the shaft or helically thereto, and also an adjoining third region in which its inside diameter is large enough for it to be able to overlap with a region of smaller diameter of the end ring and the mixing ring is so long that, in its respective end positions, the other of the two rings respectively is partially overlapped by the mixing ring. The mixing ring channels are offset in relation to each other.

Abstract: The present invention includes a screw tip for an extruder screw for effecting mixing in an extruder. The screw tip has a shaft portion and at least one mixing element ring connected to the shaft portion, or a mixing element having an aperture therethrough, or both. The mixing element may have two legs connected by a top portion with the aperture between the two legs to allow flow of extrudate therethrough.

Abstract: A modified kneading element for a screw extruder, peripherally congruent, aligned, and contiguous with a cross-sectional profile of a modified conveying element, includes a central portion defining a root diameter having a shaft receiving bore defined therein; and at least one lobe extending radially from the central portion, each lobe having an outer periphery ridge and first and second lateral sidewalls, wherein one of the lateral sidewalls of each lobe is concave between the outer periphery ridge and the central portion. Kneading blocks including such kneading elements and screw extruders including such kneading blocks are also provided.

Abstract: An injection molding screw for metal injection molding includes a first end, a second end, a longitudinal body with a first stage and a second stage extending axially along a length of the screw between the ends, a pressure retention device, and optionally, a screw tip. The pressure retention element minimizes loss of pressure in the second stage portion.

Abstract: An extruder is provided having a transfer region that, in an extruder sleeve, is provided with ribs between which extend flow channels. Disposed opposite the sleeve flow channels are flow channels formed in the extruder screw, and the sum of the cross-sections of the flow channels, when viewed in the direction of extrusion, is shifted toward the sleeve and then toward the screw. The ribs (20) of the extrusion sleeve (12) at the ridges facing the screw (14) have a width that is at least one third, especially at least one half, and preferably approximately 80 to 100% of the width of the flow channels (22). Provided between the ridges of the ribs (20) of the extruder sleeve (12) and of the screw (14) is a gap (24) of more than 0.5%, in particular of about one percent of the diameter of the screw (14).