Abstract: An optical cable comprises an optical fiber ribbon, a tension member and a sheath. The optical fiber ribbon is constructed by integrating a plurality of optical fibers arranged in parallel. The sheath is provided so as to surround the optical fiber ribbon. The sheath is used for protecting the optical cable. One optical fiber ribbon is arranged twistably within an inner space surrounded by the sheath.

Abstract: A slickline cable comprises an axially extending strength member having a first diameter proximate an upper end and at least one smaller second diameter distal from the upper end. A coating material is adhered to at least a portion of the length of the strength member to form a substantially uniform outer diameter along the slickline cable. A method for making a slickline comprises forming an axially extending strength member having a first diameter proximate an upper end and at least one smaller second diameter distal from the upper end. A coating material is adhered to at least a portion of the length of the strength member to form a substantially uniform outer diameter along the slickline cable.

Abstract: There is provided a hybrid cable that comprises a coaxial cable with an outer conductor and a hollow inner conductor that encloses an inner space. The hybrid cable according to an exemplary embodiment of the present invention may comprise a data line that is arranged in the inner space of the inner conductor.

Abstract: A photoelectric connection assembly includes a circuit board defining conductive pads on a first surface thereof and waveguides embedded therein, an electrical connector assembled to the circuit board and a light transmission module. The electrical connector includes a seat defining a first receiving cavity for receiving the conversion module and a second receiving cavity below the first receiving cavity, a cover rotatably associated with a rear end of the seat and rotating to shield the first receiving cavity and conductive terminals loaded on the seat. The terminals include contacting portions extending in the first receiving cavity for electrical connection with the conversion module and leg portions connecting with the conductive pads. The light transmission module is received in the second receiving cavity and includes conversion module.

Abstract: A composite cable breakout assembly is disclosed. The assembly includes an enclosure for receiving a composite cable having a fiber optic cable with at least one optical fiber and an electrical power cable with at least one electrical conductor. The enclosure has at least one port providing passage to the exterior of the enclosure. The at least one optical fiber is terminated by a fiber optic connector and the at least one electrical conductor is terminated by an electrical connector. Alternatively, the at least one optical fiber and the at least one electrical conductor may be terminated by a composite optical/electrical connector. The fiber optic cable and the electrical power cable route to the at least one port enabling connection external to the enclosure for extension of optical signal and electrical power to components external to the enclosure.

Abstract: An optical-electrical hybrid transmission cable (100), comprises: an insulative layer (2); a shielding layer (3) located on an inner side of the insulative layer; an optical cable (4) disposed in the shielding layer and comprising two optical fibers (41) and an insulative sheath (42) enclosing the two optical fibers; two coaxial cables (5), a power wire (6) and a grounding wire (7) disposed in the shielding layer; and a filler (8) disposed in a center of the optical-electrical hybrid transmission cable and surrounded by the two coaxial cables, the power wire, the grounding wire and the optical cable which are arranged along a circumferential direction.

Abstract: Composite fiber optic cables having exposed, conductive traces external to the cable jacket enable non-invasive, wireless electrical tone tracing of fiber optic cables. The cross sectional geometry of the fiber optic cable prevents conductive traces from short circuiting when abutting other cables or grounded conductive elements. Moreover, the structure allows convenient electrical contact to the conductive traces at any location along the longitudinal extent of the cable without requiring penetration of the cable jacket or removal of fiber optic connectors. Traceable fiber optic cables of various types are disclosed, including simplex, duplex and ribbon cables. Systems of traceable cables utilizing connectors with integrated electrical antenna elements attached to the conductive elements of cable and RFID tags for remote connector port identification are further disclosed.

Abstract: An optical fiber cable includes an unbuffered optical fiber, a tensile reinforcement member surrounding the unbuffered optical fiber, and a jacket surrounding the tensile reinforcement member. The jacket is suitable for outside plant environment. A water blocking material is placed between the unbuffered fiber and the jacket. The unbuffered optical fiber comprises an ultra bend-insensitive fiber that meets the requirements of ITU-T G.657.B3 and exhibits an additional loss of less than approximately 0.2 dB/turn when the fiber is wrapped around a 5 mm bend radius mandrel. The optical fiber cable also exhibits an additional loss of less than approximately 0.4 dB/km at 1550 nm when the cable is subjected to ?20° C. outside plant environment.

Abstract: An optical and power composite cable includes a plurality of power lines adjacently arranged in a cable, each power line having a central conductor and an insulating coating layer surrounding the central conductor; at least one optical fiber unit arranged together with the power lines, each optical fiber unit having at least one optical fiber and a tube surrounding the optical fiber; and a cable sheath surrounding the power lines and the optical fiber unit, wherein, assuming that the thickness of the tube is t and that the outer diameter of the tube is D, the ratio of the thickness of the tube to the outer diameter defined as t/D is 8% to 20%.

Abstract: A diagnostic system includes a remote unit configured to gather information and a base unit configured to process the gathered information. A cable couples the remote unit to the base unit and is configured to carry the information. The cable includes one or more electrical conductors for communicating electrical signals between the base unit and the remote unit. The cable also includes one or more optical fibers over which the gathered information is communicated. An outside sleeve is formed around the one or more electrical conductors and the one or more optical fibers.

Abstract: A cable for coupling a base unit to a remote unit for communicating signals between the base unit to the remote unit includes one or more electrical conductors for communicating electrical signals between the base unit and the remote unit. The cable also includes one or more optical fibers for communicating optical signals between the base unit and the remote unit. An outside jacket is formed around the one or more electrical conductors and that one or more optical fibers.

Abstract: A spectroscopic system for determining a property of a fluid flowing through a volume of interest underneath the surface of the skin of a patient is described. The spectroscopic system comprises: a probe head having an objective for directing an excitation beam into the volume of interest and for collecting return radiation from the volume of interest; a base station having a spectroscopic analysis unit and a power supply; and a cable connecting the probe head and the base station for transmission of the return radiation from the probe head to the base station and for providing the probe head with power from the power supply of the base station.

Abstract: Fiber-optic cable useful in a borehole is provided, with at least one optical waveguide (2), at least one metallic tube (1) which at least partially surrounds the at least one optical waveguide (2), and at least one additional layer, which at least partially surrounds the at least one metallic tube (1). The fiber-optic cable includes a separator which contributes to or cause mechanical decoupling of individual components of the fiber-optic cable.

Abstract: A rack cabling system including a rack having mounted thereon a first hardware component and a patch panel housing mounted on the rack adjacent the first hardware component. The patch panel housing populates no more than a three rack unit (RU space), the patch panel housing including a front end having cable pathway openings and a rear end having connector coupler plates mounted therein. The patch panel may have a first cable pathway opening located adjacent the first side of the housing and defining a primary position and a first connector coupler plate mounted on the rear adjacent on the first side and the first connector plate having a first position corresponding to the primary position of the first cable pathway opening. Cable harnesses are routed with less than three bends of the cables between the first hardware component and the patch panel housing, so that the first cable harness is terminated at the first coupler plate in the first position.

Abstract: A fiber optic cable assembly includes a connector and a fiber optic cable. The connector includes a housing having a first axial end and an oppositely disposed second axial end. A ferrule is disposed in the housing. A plurality of optical fibers is mounted in the ferrule. The fiber optic cable includes an outer jacket defining a fiber passage that extends longitudinally through the outer jacket and a window that extends through the outer jacket and the fiber passage. First and second strength members are oppositely disposed about the fiber passage in the outer jacket. A plurality of optical fibers is disposed in the fiber passage. The optical fibers are joined at splices to the optical fibers of the connector. A splice sleeve is disposed over the splices. The splice sleeve is disposed in the window of the outer jacket.

Abstract: An umbilical for use in the offshore production of hydrocarbons, and in particular to a power umbilical for use in deep water applications is described, comprising a plurality of longitudinal strength members, wherein at least one longitudinal strength member comprises rope enclosed within a tube. In this way, the or each longitudinal strength member being a rope and tube combination achieves the synergistic benefit of favourable mechanical properties in the axial direction, with favourable mechanical properties in the radial direction during tensioning or the like of the umbilical, especially during installation.

Abstract: Micromodule cables include subunit, tether cables having both electrical conductors and optical fibers. The subunits can be stranded within the micromodule cable jacket so that the subunits can be accessed from the micromodule cable at various axial locations along the cable without using excessive force. Each subunit can include two electrical conductors so that more power can be provided to electrical devices connected to the subunit.

Abstract: A composite cable that is able to prevent both the unfastening of the cable end from the connector and the occurrence of the bending distortion of the optical fiber, to both of which the expansion and shrinkage of the overall sheath is responsible, is provided. The composite cable comprises a stranded wire that is a strand of a plurality of insulated conductors each of which is a conductor with insulation covering thereon, an optical fiber ribbon that has a plurality of optical fibers parallelly-arranged in a row, and an overall sheath that covers the stranded wire and the optical fiber ribbon in a bundle, wherein the composite cable has a deterrent positioned on outer side of the stranded wire and the optical fiber ribbon parallelly-arranged in a row along the width direction of the overall sheath for deterring expansion and shrinkage of the overall sheath.

Abstract: A bend-insensitive optical cable for transmitting optical signals includes an optical cable having a length, extending from an input end adapted to receive the optical signals, to an output end and including at least one single-mode optical fiber having a cable cut-off wavelength, of 1290 nm to 1650 nm. The at least one optical fiber is helically twisted around a longitudinal axis with a twisting pitch, for a twisted length, extending along at least a portion of the length, of the optical cable, wherein the twisted length and the twisting pitch are selected such that the optical cable exhibits a measured cut-off wavelength equal to or lower than 1260 nm. Preferably, the at least one fiber has a mode-field diameter of 8.6 ?m to 9.5 ?m. According to a preferred embodiment, the optical cable includes two optical fibers twisted together along the longitudinal axis, each of the two optical fibers having a cable cut-off wavelength of 1290 nm to 1650 nm.

Abstract: Provided is a method of manufacturing a downhole cable, the method including, forming a helical shape in an outer circumferential surface of a metal tube, the metal tube having a fiber element housed therein, and stranding a copper element in a helical space formed by the metallic tube. Also provided is a downhole cable including, a metallic tube having a helical space in an outer circumferential surface thereof, wherein the metallic tube has a fiber element housed therein, and a copper element disposed in a helical space formed by the steel tube. Double-tube and multi-tube configurations of the downhole cable are also provided.

Abstract: A structure for optical fiber with single layer coating suitable for field termination process is provided, including a glass core, a cladding layer, and a permanent coating protective layer. The thickness of the permanent coating ranges preferably from about 4 um to 8 um, and remains on the optical fiber during the field termination process to provide protection to the optical fiber after the buffer layer is striped off. In addition, the optical fiber structure of the present invention still conforms to the specification of the standard optical fiber. The optical fiber of the structure according to the present invention can simplify the field termination process so that the quality efficiency of the deployment is improved.

Abstract: Downhole cables are described that are configured to protect internal structures that may be detrimentally impacted by exposure to the downhole environment, by protecting such structures by at least two protective layers. In some examples, the structures to be protected may be housed in a protective tube housed within the protective outer sheath. The described configuration enables the use of structures such as polymer fibers in the cables for strength and load-bearing capability by protecting the fibers, by multiple protective layers, from exposure to gases or fluids within a wellbore.

Abstract: A fiber optic cable assembly includes an outer jacket defining a first passage and a second passage disposed adjacent to the first passage. The outer jacket includes a wall disposed between an outer surface of the outer jacket and the first passage. A plurality of optical fibers is disposed in the first passage. A reinforcing member is disposed in the second passage. An access member is disposed in the wall of the outer jacket.

Abstract: A combined optical and electrical interconnection module includes a flat cable comprising an optical transmission line and an electrical wire, and a printed circuit board including a light receiving module for receiving optical signals and/or a light sending module for sending optical signals and an optical waveguide for the optical signals to be transmitted therethrough or an optical block for bending the optical paths of the optical signals. The printed circuit board is electrically and optically connected to both ends or one end of the flat cable.

Abstract: A photonic-cable assembly includes a power source cable connector (“PSCC”) coupled to a power receive cable connector (“PRCC”) via a fiber cable. The PSCC electrically connects to a first electronic device and houses a photonic power source and an optical data transmitter. The fiber cable includes an optical transmit data path coupled to the optical data transmitter, an optical power path coupled to the photonic power source, and an optical feedback path coupled to provide feedback control to the photonic power source. The PRCC electrically connects to a second electronic device and houses an optical data receiver coupled to the optical transmit data path, a feedback controller coupled to the optical feedback path to control the photonic power source, and a photonic power converter coupled to the optical power path to convert photonic energy received over the optical power path to electrical energy to power components of the PRCC.

Abstract: An electrical cable includes a cable jacket extending a length and having an internal passageway that extends along the length of the cable jacket. Twisted pairs of insulated electrical conductors extend within the internal passageway along the length of the cable jacket. Each twisted pair includes two insulated conductors twisted together in a helical manner. At least two optical fibers extend within the internal passageway along the length of the cable jacket. The optical fibers are independently held within the internal passageway of the cable jacket relative to each other.

Abstract: A system includes a cable having a first end portion, a second end portion and a cable display module mechanically coupled to the first end portion of the cable. The cable has at least one optical fiber extending through the cable between the first end portion and the second end portion. The at least one optical fiber is configured to optically couple a first chassis with a second chassis when the first end portion of the cable is mechanically coupled to the first chassis and the second end portion of the cable is mechanically coupled to the second chassis. The cable display module is configured to be electrically coupled to the first chassis when the first end portion of the cable is mechanically coupled to the first chassis such that the cable display module receives from the first chassis an electrical signal representing an identifier associated with the second chassis.

Abstract: A cable includes a channel with an aspect ratio that houses optical fibers therein. The cable includes first and second stranded conductors on opposing sides of the channel. The channel is arranged with respect to the stranded conductors so that the fibers assume low strain positions in the channel when the cable is bent.

Abstract: An optical/electrical composite cable in which a first connector having an optical transmission unit is connected to a second connector having an optical reception unit via an electrical wire and optical wiring line is provided. The optical transmission unit and optical reception unit are driven by electrical power supplied from an external electronic device. A detection unit that detects a removal/attachment operation of at least one of the first and second connectors and an interruption unit that interrupts supply of electrical power to the optical transmission unit and optical reception unit when the removal/attachment operation is detected by the detection unit are provided.

Abstract: An electrical cable may be provided. The electrical cable may comprise a conductor and a fiber optic member. The fiber optic member may comprise an optical fiber and a sheath surrounding the optical fiber. The sheath may be configured to not damage the optical fiber when the electrical cable is bent.

Abstract: An optical system that allows for the flexible location of an optical device that is coupled to a patch panel in a wiring closet or other optical signal source through a series of fiber optic cables and optical connections, or the flexible location of an array of such optical devices. Array cables have optical and electrical conductors to provide electrical power as well as optical data in optical systems.

Abstract: An optical electrical hybrid cable for transmitting an optical signal and an electrical signal simultaneously is provided. The optical electrical hybrid cable includes a fiber-optic cable disposed in the center of the optical electrical hybrid cable, and including a plurality of tubes each of which comprises a plurality of optical fibers operatively mounted in an inner space thereof, and a first binder disposed around the plurality of tubes, a plurality of power cables disposed around the fiber-optic cable, each of the power cables comprising a plurality of conducting wires, and a second binder disposed around the plurality of power cables.

Abstract: Provided is a method of manufacturing a downhole cable, the method including, forming a helical shape in an outer circumferential surface of a metal tube, the metal tube having a fiber element housed therein, and stranding a copper element in a helical space formed by the metallic tube. Also provided is a downhole cable including, a metallic tube having a helical space in an outer circumferential surface thereof, wherein the metallic tube has a fiber element housed therein, and a copper element disposed in a helical space formed by the steel tube. Double-tube and multi-tube configurations of the downhole cable are also provided.

Abstract: An electrical connection system including a triaxial socket and a triaxial plug, each having three concentric contacts—an inner, an intermediate and an outer contact. In the process of connecting, the outer contacts connect first, the inner contacts connect second, and the intermediate contacts connect third. All contacts except the plug inner contact are connected to an insulator that covers one radial side of the contact, and extends past and over the end of the contact. Two of the insulators isolate the inner contacts from the intermediate contacts prior to either of their connections being made.

Abstract: An example fiber optic cable includes an outer jacket having an elongated transverse cross-sectional profile defining a major axis and a minor axis. The transverse cross-sectional profile has a maximum width that extends along the major axis and a maximum thickness that extends along the minor axis. The maximum width of the transverse cross-sectional profile is longer than the maximum thickness of the transverse cross-sectional profile. The outer jacket also defines first and second separate passages that extend through the outer jacket along a lengthwise axis of the outer jacket. The second passage has a transverse cross-sectional profile that is elongated in an orientation extending along the major axis of the outer jacket. The fiber optic cable also includes a plurality of optical fibers positioned within the first passage a tensile strength member positioned within the second passage.

Abstract: An optical-electrical hybrid transmission cable (100), comprising: an insulative layer (2); a shielding layer located on an inner side of the insulative layer; a pair of signal wires (6) disposed in the shielding layer and twisted together; a power wire (7) and a grounding wire (8) disposed in the shielding layer and arranged side by side; two bare optical fibers (5) disposed in the shielding layer and spaced apart from each other; and a plurality of fillers (9) disposed in the shielding layer and arranged in a discrete manner.

Abstract: The multicore fiber comprises 7 or more cores, wherein diameters of the adjacent cores differ from one another, wherein each of the cores performs single-mode propagation, wherein a relative refractive index difference of each of the cores is less than 1.4%, wherein a distance between the adjacent cores is less than 50 ?m, wherein, in a case where a transmission wavelength of each of the cores is ?, the distance between the adjacent cores is , a mode field diameter of each of the cores is MFD, and a theoretical cutoff wavelength of each of the cores is ?c, (/MFD)·(2?c/(?c+?))?3.95 is satisfied, and wherein a distance between the outer circumference of the coreand an outer circumference of the clad is 2.5 or higher times as long as the mode field diameter of each of the cores.

Abstract: A cable connector assembly for outdoor connection to transceivers. Electrical connection between a component of the cable connector assembly and a connector inside an electronic assembly to which the cable connector assembly is attached is made through a force generated by a biasing member within the cable connector assembly. The biasing member may generate the force as the cable connector assembly is attached to an adapter. Once the cable connector assembly is disengaged from the adapter, the force is released, allowing easy removal of the cable connector assembly, without the need to release a latch. In an environmentally sealed connector in which access to a release mechanism may be restricted, such a structure provides ease of use for either electrical or optical connectors.

Abstract: A power umbilical is shown that comprises a number of power cables (4) to transfer large amounts of electric power, optionally electric wires and/or optical conductors (5), filler material (2, 3) in the form of rigid elongated plastic elements that are located at least partially around and between the power cables (4) and the optional wires/conductors (5), and they are collectively gathered in a twisted bundle by means of a laying operation. A protective jacket (1) encompasses the power cables (4), the optional wires/conductors (5), the filler material (2, 3), and at least one load carrying element (6) predetermined located in the cross section of the power umbilical. The power cables (4), the optional wires/conductors (5), the filler material (2, 3) and the at least one load carrying element (6), are alternately laid, i.e. by continuously alternating direction, in the entire or part of the longitudinal extension of the power umbilical.

Abstract: A fiber optic cable includes an optical fiber, a strength layer assembly disposed adjacent to the optical fiber and an outer jacket surrounding the strength layer assembly. The strength layer assembly includes a strength layer, an outer layer and an inner layer. The strength layer includes a binder and a plurality of reinforcing fibers embedded within the binder. The strength layer has a first surface and an oppositely disposed second surface. The outer layer is disposed adjacent to the first surface of the strength layer. The inner layer is disposed adjacent to the second surface of the strength layer.

Abstract: Composite fiber optic cables having exposed, conductive traces external to the cable jacket enable non-invasive, wireless electrical tone tracing of fiber optic cables. The cross sectional geometry of the fiber optic cable prevents conductive traces from short circuiting when abutting other cables or grounded conductive elements. Moreover, the structure allows convenient electrical contact to the conductive traces at any location along the longitudinal extent of the cable without requiring penetration of the cable jacket or removal of fiber optic connectors. Traceable fiber optic cables of various types are disclosed, including simplex, duplex and ribbon cables. Systems of traceable cables utilizing connectors with integrated electrical antenna elements attached to the conductive elements of cable and RFID tags for remote connector port identification are further disclosed.

Abstract: Ad-hoc networks employing cooperative signal processing are configured for detecting, identifying, and visualizing radio communication networks used by an adversary, such as enemy combatants or criminals. These networks are further configured for performing a non-passive tactical response to an adversary's communication capabilities. Such ad-hoc networks are particularly useful for identifying radio communication resources, establishing radio links, and subverting an adversary's communication capabilities in environments lacking available communication infrastructure, including battlefield environments, and locations where communication infrastructure is non-existent or has been compromised by natural disasters or terrorists attacks.

Abstract: The present application is directed towards systems and methods for efficient installation of optical and electrical cable in watercraft. A manufacturer may terminate one end of a cable in a location removed from the watercraft, allowing use of automated cable termination machines for efficiency and consistency of terminations. The single-terminated cable may then be brought to the watercraft and installed by pulling or routing the unterminated end through ductwork and pipes, watertight bulkhead throughways, and cable trays and ladders as necessary, prior to termination. Accordingly, more difficult and expensive on-site labor is reduced, and reliability is greatly increased. Furthermore, many cable tests that require termination but cannot be executed post-installation can be performed prior to installation, to ensure that at least the first termination, performed off-site, is error-free, reducing later troubleshooting and further increasing installation efficiency.

Abstract: A connector (100) includes an insulative housing (1) having a receiving slot (121) formed therein; a set of contacts (2) retained in the insulative housing; an optical module (3) for transmitting optical data and being movably received in the receiving slot along a front-to-back direction; a resilient member (4) for urging the optical module moving forwardly in the receiving slot; a stopping device (124,125) for orientating the optical module backwardly and sidewardly; a resisting device (75) for orientating the optical module along a height direction of the insulative housing; and a metal shell (7,8) shielding the insulative housing.

Abstract: A flexible flat optical cable includes two flexible base sheets, one or more optical fiber core wires arranged between the base sheets and each comprising at least an optical fiber, and an adhesive layer provided between the base sheets to bond the base sheets. A non-adhesive region is formed on a surface of the base sheets or the adhesive layer adjacent, in a thickness direction of the base sheets, to at least a portion of the optical fiber core wires for allowing a portion of the optical fiber core wires to move in a direction intersecting with an axial direction of the optical fiber core wires.

Abstract: A hybrid cable includes a plurality of conductor wires, at least one optical fiber unit and an insulation jacket surrounding the electrical conductors and the optical fiber unit. The at least one optical fiber unit is dispersed in a number of the electrical conductors which is at least 12 times the number of the optical fiber units, the diameter of the optical fiber unit being substantially equal to or greater than the diameter of the electrical conductors.

Abstract: An example fiber optic cable includes an outer jacket having an elongated transverse cross-sectional profile defining a bowtie shape. The outer jacket defines at least first and second separate passages that extend through the outer jacket along a lengthwise axis of the outer jacket. The fiber optic cable includes a plurality of optical fibers positioned within the first passage and a tensile strength member positioned within the second passage. The tensile strength member has a highly flexible construction and a transverse cross-sectional profile that is elongated in the orientation extending along the major axis.

Abstract: Communications connectors communicatively and physically join a plurality of network elements. Communications connectors are substantially flangeless so as to provide a substantially continuous surface between the connector and network elements joined thereto. Communications connectors may include or be modified with a grounding surface or a seating member. Communications connectors include a variety of communicative contact surfaces and joining mechanisms, including those compatible with known 7/16 DIN connections. Methods include installing network elements to connection interfaces on connectors without the use of a flange or other exterior part. Methods optionally include applying an adhesive to connection interfaces to provide a breakable, locked connection between network elements and connectors.

Abstract: Embodiments of the invention relate to aluminum alloy conductor composite reinforced for high voltage overhead power lines and associated methods of use and manufacture. In one embodiment, a transmission cable can be provided. The transmission cable can include a core including at least one of: a composite core, a plurality of fibers in a matrix of one or more materials, or a set of carbon fibers embedded in an epoxy matrix; and a plurality of wires wrapped around the core, wherein the wires comprise at least one of the following: aluminum 6201 T83 alloy, aluminum 6201 T81 alloy, aluminum 1350-H19 alloy, or a heat resistant aluminum-zirconium alloy; wherein the transmission cable has a low sag characteristic.

Abstract: An insulated composite power cable having a wire core defining a common longitudinal axis, a multiplicity of composite wires around the wire core, and an insulative sheath surrounding the composite wires. In some embodiments, a first multiplicity of composite wires is helically stranded around the wire core in a first lay direction at a first lay angle defined relative to a center longitudinal axis over a first lay length, and a second multiplicity of composite wires is helically stranded around the first multiplicity of composite wires in the first lay direction at a second lay angle over a second lay length, the relative difference between the first lay angle and the second lay angle being no greater than about 4°. The insulated composite cables may be used for underground or underwater electrical power transmission. Methods of making and using the insulated composite cables are also described.