Abstract: A cutting insert according to an embodiment of the present invention includes an upper surface; a lower surface; a side surface located between the upper surface and the lower surface; at least one concave part extending in a thickness direction in the side surface, and having one end thereof located at the upper surface; and a cutting edge which is located at an intersection region of the upper surface and the side surface, and is divided into a plurality of divided cutting edges with the at least one concave part interposed therebetween. The upper surface includes a first raised part located inwardly of the at least one concave part, and a plurality of second raised parts respectively located inwardly of the plurality of divided cutting edges. The plurality of the second raised parts are located inward compared to one end of the first raised part close to the cutting edge in a top view.

Abstract: A cutting tool includes one or more cutting portions, each including an insert pocket having a cutting insert releasably retained therein. The cutting insert has a bottom surface, including a plurality of surfaces, engaging a plurality of walls of the insert pocket in a plurality of sloping and non-sloping engagement regions. These engagement means provide secure and stable clamping of the cutting insert, and prevent displacement of the cutting insert during intensive cutting operations, such as high speed milling, e.g., by significantly decreasing the force exerted on the screw that fastens the cutting insert in the insert pocket.

Abstract: A cutting insert includes a body formed with at least one corner. The corner is formed with at least a first radius and a second radius disposed adjacent the first radius. The cutting insert may be adapted to be a part of a cutting tool.

Abstract: An internal groove insert includes a rectangular main body having a top surface, a lower surface, and first to fourth lateral surfaces; and first and second projections each projecting from the adjacent first and second lateral surfaces. The first projection has a first cutting edge at the side of the top surface of the main body, while the second projection has a second cutting edge at the side of the lower surface. The first and fourth lateral surfaces are inclined by an obtuse angle with respect to the top surface, while the second and third lateral surfaces are inclined by an acute angle with respect to the top surface. The central axis of the clamping hole is inclined to be parallel to the insert corner edge where the first and fourth lateral surfaces meet.

Abstract: A multiply indexable cutting insert for a drilling tool includes a body defined by two plane-parallel outside faces disposed perpendicular to an insert axis. Each outside face includes a plurality of edges defining a substantially triangular outer contour. Each edge includes a respective main cutting edge extending substantially over the entire length of the respective edge. The body has a rotational symmetry in respect of a 120° rotation about the insert axis and a rotational symmetry in respect of a 180° rotation transversely in relation to the insert axis.

Abstract: A rake face (12) is formed on the both sides of an insert main body facing outside in the thickness direction thereof to make a pair, a cutting edge (14) is arranged on each side which constitutes an outer periphery of the rake face (12), the cutting edge (14) is provided with a major cutting edge (18A) and a minor cutting edge (18B) A connection part (20) formed in a concave curved shape is formed on the insert main body over the entire thickness direction of the insert main body. Of the pair of rake faces (12), each cutting edge (14) on the outer periphery of the first rake face (12A) and each cutting edge (14) on the outer periphery of the second rake face (12B) have rotation symmetry with each other.

Abstract: The invention relates to a cutter support (11) for fastening to a cutter head, comprising a shaft-like pin (11) and a head, having a soldered-in cutter (12) with a minor cutting edge formed by a face (27) and a free surface (28). According to the invention the minor cutting edge has a rounded area (25), the radius of which continuously increases from a minor cutting edge end (25a) at least to the cutting edge center, or to the other minor cutting edge end (25b).

Abstract: Reaming tool includes a head and a detachable cutting insert fixed in a seat. The seat includes radial, tangential, and axial support surfaces, while the cutting insert has a mirror-symmetrical polyhedron shape comprising six limiting surfaces, viz. two chip surfaces and at least two clearance surfaces, a number of alternately usable, identical cutting edges formed in transitions between the chip and clearance surfaces. A female- or male-like securing means co-operates with a complementary, male- or female-like securing means in the seat, more precisely in an inactive, contactless state as long as the cutting insert is held pressed by the cutting forces against the axial support surface. The securing means is activatable when the cutting insert is unintentionally distanced from the axial support surface against the action of a clamping member. Tool head and reaming insert for the tool are disclosed.

Abstract: An insert is disclosed for use in cutting tool applications having two major faces and at least two cutting edges. The insert is indexable by repositioning the cutting insert from one face to the other face. The inserts may be mounted in a seat formed in a fixed cutting tool. The seat has a major seating surface for mounting the insert and for receiving a retainer at a predetermined angle. In one form, the seat may also have dovetail walls oriented to engage side walls of the insert and to reduce the shear force against the retainer during contact between the insert and a rotating workpiece. The fixed tool has reliefs and a tip pocket to protect an unused cutting edge on the insert.

Abstract: Reaming tool includes a head and one or more detachable cutting inserts fixed in seats. The seat includes radial, tangential and axial support surfaces, while the cutting insert has a mirror-symmetrical polyhedron shape comprising six limiting surfaces, viz. two chip surfaces and four clearance surfaces, a number of alternately usable identical cutting edges formed in the transitions between the chip and clearance surfaces. The cutting insert has a rhombic cross-sectional shape with four clearance surfaces, which meet each other in pairs at obtuse angles in two opposite corners, and which, along each individual chip surface, form two cutting edges alternately usable by indexing the cutting insert. The seat additionally includes a slope surface forming an obtuse angle with the radial support surface, suitably of the same magnitude as the obtuse angle between the clearance surfaces of the cutting insert. Tool head and reaming insert for the tool are disclosed.

Abstract: Milling tool and milling insert kit are provided for the gash milling of a workpiece. The tool comprises a tool body that defines a rotation axis and has a first end, an opposite second end, and a peripheral surface that extends around the rotation axis between the first end and the second end. A large number of separated seats, which are arranged one after the other in the tool body along a line and receive one each of corresponding number of replaceable milling inserts, comprise a primary main cutting edge and a secondary main cutting edge that converge to each other. The milling inserts comprise outer milling inserts, which project from the tool body by a first length from the rotation axis, and inner milling inserts, which project from the tool body by a second length from the rotation axis. The first length is considerably greater than the second length.

Abstract: The invention relates to an eight-edged rotatable and reversible cutting insert having two opposite, substantially square base surfaces which are twisted relative to one another about a central axis running perpendicularly to said base surfaces, and having four identical side surfaces, wherein a main lip is formed between each base surface and each side surface. A bearing surface is formed between two chip grooves which extend along the associated main lip of the respective side surface, said bearing surface extending symmetrically beyond the groove ends of the adjacent chip groove and transversely to the main lips until its adjoins the latter.

Abstract: A combination of a cutting insert and a shim. The cutting insert and shim have two opposing end surfaces with two identical opposing major side surfaces and two identical opposing minor side surfaces extending between the minor side surfaces. Each end surface of the insert has two lowered abutment members, each having a shim abutment surface for contacting the shim. One end surface of the shim has two raised abutment members, each having an insert abutment surface for contacting the insert. The abutment surfaces contact each other in an area where high cutting forces occur so as to help distribute the loads encountered in the cutting operation, as well as provide protection of the insert pocket in case of insert failure.

Abstract: A cutting or milling insert for rotatable tool for chip removing machining and of the type that comprises a cutting edge in a transition between a front chip surface and a clearance surface extending rearward from the same. Remotely behind the first-mentioned cutting edge, a second cutting edge is formed in a transition between, on one hand, a second chip surface behind the first clearance surface, and, on the other hand, a trailing second clearance surface. The spacing between opposite sections of the front cutting edge is greater than the corresponding spacing between opposite sections of the second or rear cutting edge, the cutting edge angle (?) of at least the front cutting edge being acute. A rotatable cutting tool, which is equipped with the cutting or milling insert is also provided.

Abstract: A cutting insert for a machining tool has a structure capable of effectively controlling chips generated on a work-piece. The cutting insert includes an upper surface, a lower surface, a plurality of side surfaces connecting the upper surface and the lower surface and a central hole formed at a central portion thereof. In the cutting insert, a seating surface is formed on a highest portion of the upper surface, a plurality of side cutting edge portions are formed at border portions of the upper surface and the side surfaces. Each side cutting edge portion has a side cutting edge formed at an upper end thereof and a corner cutting edge portion is formed at an intersection of two adjacent side cutting edge portions.

Abstract: A cutting insert incorporates a pre-formed discrete cutting tip which wraps around a curved cutting corner of the insert. The cutting tip includes a top layer and a bottom layer made of a relatively harder material than the top layer. In one embodiment, the bottom layer is made of polycrystalline diamond (PCD) or a polycrystalline cubic boron nitride (CBN) material and the top layer is made of cemented carbide. The cutting insert may further incorporate a chip control structure formed in the cutting tip including a plurality of facets formed on each side of a centerline for providing chip control during a cutting operation. The chip control structure can be formed in a two-step process to expose a portion of the bottom layer. The discrete cutting tip can be brazed to the cutting insert prior to forming the chip control structure.

Abstract: A cutting tool holder configured for mounting a cutting insert to form a cutting tool that extends along a central axis and comprises a mounting portion having a seat surface oriented generally perpendicular to the central axis. The tool holder has at least two securing extensions projecting from the seat surface in a direction generally parallel to the central axis. Each of the extensions are formed, at an end remote from the seat surface with a latch portion extending towards the central axis. The latch portion has an under and top surface, both oriented generally transversely to the central axis such that the under surface is disposed between the seat surface and the top surface. Each of the extensions is formed with a side surface extending between the under and side surfaces to form a securing pocket defined between the seat, side, and under surfaces.

Abstract: A cutting tool includes a polygonal cutter body and an end cutting insert for chipforming machining mounted in a serrated seat disposed at an axial end of the cutter body. A bottom surface of the insert has a plurality of parallel serrations meshing with corresponding serrations of the seat. The serrations extend transversely relative to the longitudinal axis for resisting axially rearward cutting forces applied to the insert. The seat is formed directly by the cutter body, or by a shim disposed beneath the insert. The shim is provided with a downward lip to transfer axial forces to the cutter body. The insert can be square or triangular, wherein the serrations are in the form of a plurality of sets of parallel serrations disposed adjacent respective cutting edges.

Abstract: A cutting insert has an upper surface, a lower surface, a plurality of side surfaces connecting the upper surface and the lower surface and a central hole formed at a central portion thereof. The cutting insert has a flat seating surface formed on a highest level of the upper surface, a plurality of side cutting edge portions formed at intersections of the upper surface and the side surfaces, and a corner cutting edge portion formed at an intersection of two adjacent side cutting edge portions and having a cutting edge formed at a front end thereof. A land portion, a downward inclined surface, a corner bottom surface, a first protrusion, an upward inclined surface and the seating surface are formed on the corner cutting edge portion sequentially along a diagonal line directed from the cutting edge to the central hole.

Abstract: A reamer includes a base body having at least one insert seat countersunk therein and having at least first and second lateral surfaces. A cutting insert has at least one minor cutting edge inserted in this seat. In addition, a clamping device includes a clamping jaw and an adjustment device for the cutting insert. A first lateral surface is inclined relative to an imaginary vertical line such that the cutting insert is alignable by contacting the lateral surface such that the insert's minor cutting edge has a defined taper, that an opening is provided at the base of the insert seat, through which opening the adjustment part protrudes into the insert seat, and that the cutting insert on its side facing the adjustment part adjoins this part.

Abstract: A cutting insert for milling operations, such as, face milling, slot milling, plunge milling, and ramping operations. The cutting insert exhibits a combination of favorable cutting edge strength, and unique cutting edge geometry, allowing milling operations at relatively high feed rates. The cutting insert includes at least four cutting edges, wherein at least one of the cutting edges is a convex cutting edge.

Abstract: This roughing insert is provided with an insert body, and a waveform cutting edge which is formed on an intersecting ridge line portion between a rake face and a flank face of the insert body, and which undulates along this intersecting ridge line portion. The waveform cutting edges are formed such that a portion thereof has a smaller wavelength than the remaining portion thereof.

Abstract: A cutting insert for a gear milling tool comprises an under side, an opposite upper side that forms a chip surface and is parallel to an extension plane (p), a circumferential edge side that connects the upper side and the under side. A centre axis (A) extends through the under side. A symmetry line (S) is perpendicular to the centre axis. A first cutting edge comprises a primary main cutting edge, a secondary main cutting edge—which are symmetrical in respect of the symmetry line—and a transverse end cutting edge between the primary and the secondary main cutting edge. A normal to the extension plane (p) forms an acute clearance angle with the edge side at least along the first cutting edge so that the cutting insert obtains a positive cutting geometry.

Abstract: An indexable cutting insert includes at least two side edges each defining an indexable edge of the insert and at least two cutting teeth are on each indexable edge. The cutting insert includes locating means on a plane of the upper face and/or a plane of the lower face. When mounted on a material removal tool, the locating means cooperate with receivers on the working face of the material removal tool to constrain degrees of freedom of the cutting insert. Further, the mounted cutting inserts each locate the radial edge of the cutting teeth in the active position on a common circumference of a circle centered on an axis of rotation of the material removal tool. A mounting system per see is also disclosed as well as a method of removing material from a workpiece with the material removal tool.

Abstract: A cutter includes a cutter body, a first cutting portion and a second cutting portion. The first cutting portion is used for primary machining. The second cutting portion is used for precision machining, and is formed between the cutter body and the first cutting portion.

Abstract: A metal cutting tool has a supporting tool, which has a recess for accommodating a cutting plate. The cutting plate is provided with a clamping trough, which is held in the supporting tool by a clamping claw. The clamping claw is fixed against the supporting tool by a clamping screw. A pressure piece is placed on the clamping claw and its underside facing the cutting plate is provided with a cam, which is in contact with the clamping trough and the clamping claw pulls the pressure piece toward the clamping screw.

Abstract: A cutting insert includes a body having a first surface, a second surface, and an intermediate surface. The intermediate surface includes a generally cylindrical main surface and at least one recess surface extending radially inwardly from the main surface, the main surface and the recess surface extending between the first surface and the second surface. Cutting edges are defined by intersections between the main surface and the recess surface.

Abstract: A surface-coated cutting tool includes a coating layer (108) formed on a substrate (104), wherein assuming that the average thickness of the coating layer (108) on a first surface (106) and a second surface (107) of the substrate (104) is A, a difference between the maximum and minimum thicknesses of the coating layer (108) is larger than 0.04×A. Also, a surface-coated cutting tool includes a coating layer (108) formed on a substrate (104), wherein assuming that the average thickness of the coating layer (108) on a first surface (106) of the substrate (104) is B1, and the average thickness of the coating layer (108) on a second surface (107) of the substrate (104) is B2, a value obtained by dividing an absolute difference value between B1 and B2 by a larger value of B1 and B2 is larger than 0.04.

Abstract: A cutting insert having a pentagonal prismatic shape. A cutting region is associated with each polygonal side and is elevated with respect to a central tangential abutment surface. A primary cutting edge associated with a polygonal side is formed at the intersection of a primary rake surface and a primary relief surface. A secondary cutting edge associated with a rounded corner is formed at the intersection of a secondary rake surface and a secondary relief surface and merges with the primary cutting edge. The primary relief surface forms with the associated side abutment surface a primary relief surface angle that varies from a maximal value adjacent an upper end of the primary cutting edge to a minimal value. The secondary relief surface forms with the associated rounded corner a secondary relief surface angle that varies from a maximal value adjacent the primary cutting edge to a minimal value.

Abstract: A cutting insert according to an embodiment of the present invention includes an upper surface; a lower surface; a side surface; and a cutting edge which is located in an intersection region of the upper surface and the side surface, and includes a major cutting edge, a flat cutting edge, and a minor cutting edge located between the major cutting edge and the flat cutting edge. The cutting edge reaches a top portion thereof while being inclined upward from the flat cutting edge to the major cutting edge with respect to a reference plane perpendicular to a central axis of the cutting insert in a side view. The cutting edge is thereafter inclined downward with respect to the reference plane. A peripheral cutting edge angle of the minor cutting edge is larger than a peripheral cutting edge angle of the major cutting edge. A cutting tool including the cutting insert; and a method of manufacturing a machined product using the cutting tool are provided.

Abstract: A pipe-end processing tool and a pipe-end processing system for it. A guide roller is used which runs along the inside peripheral surface of a pipe to be processed and as a result keeps an implement designed to machine an outer edge bezel of said pipe at a constant radial distance from the inside peripheral surface. As a result residual wall thicknesses constant over the full pipe periphery are generated even when the pipe is not rigorously circular, for instance illustratively oval.

Abstract: A double-sided cutting insert includes: rectangular shaped upper and lower surfaces formed at upper and lower sides of the insert; four side surfaces of each of the upper and lower surfaces; an assembling hole perpendicular to the upper surface; major cutting edges, at corners of one side surface, and rotationally symmetrical with respect to a center of an outer shape of the insert in a plan view where the upper surface is the front and rotationally symmetrical with respect to the center in a front view where the one of the side surfaces is the front; minor cutting edges, formed at one side of each major cutting edge, and rotationally symmetrical with respect to the center in the plan view; and minor side surfaces formed on a surface where the minor cutting edges meet the side surfaces and inclined toward the center with respect to an assembling hole central axis.

Abstract: An object of the invention is to provide a cutting insert suitably usable even in a cutting. A cutting insert of the invention is formed in a substantially plate shape, wherein a groove part (6) is formed in a flank face (4), a main cutting edge (5) is composed of a plurality of main cutting edge divisions (5a) divided by the groove part (6), and a concave part (7) depressed in a rake face (2) is formed in a vicinity corresponding to each of the main cutting edge divisions (5) in the rake face (2).

Abstract: A cutting insert for retention in a rotating cutting tool having an axis of rotation has two opposing end surfaces and a peripheral surface extending therebetween, each end surface having a mutual first axis of symmetry passing through the end surfaces about which each end surface has N-fold rotational symmetry for some value of N where N is chosen from the group consisting of 2, 3 and 4. A peripheral cutting edge is formed at the junction between each end surface and the peripheral surface, the peripheral cutting edge having N curved cutting edges merging with N straight cutting edges which extend between the curved cutting edges at extremities thereof. The curved cutting edges of the two end surfaces are not aligned in an end view of the cutting insert along the first axis of symmetry.

Abstract: A cutting insert of the present invention includes an upper surface; a lower surface; a side surface which is connected to the upper surface and the lower surface and has a first side surface and a second side surface in order; and a cutting edge includes a first flat cutting edge and a first major cutting edge in order in an intersection region of the first side surface and the upper surface, and has a second flat cutting edge and a second major cutting edge in order in an intersection region of the second side surface and the upper surface. The first side surface includes a first chamfered side surface with a curved shape, a first corner side surface with a planar shape, and a first major side surface in order. The second side surface includes a second chamfered side surface with a curved shape, a second corner side surface with a planar shape, and a second major side surface in order.

Abstract: A tangential cutting insert has three pairs of surfaces. A first pair has upper and lower surfaces, a second pair has front and rear surfaces, and a third pair has two side surfaces. The upper and lower surfaces and the side surfaces extend between the front and rear surfaces. A main cutting edge is formed at the intersection of the front surface with the upper surface. A front portion of the upper surface extends rearwardly from the main cutting edge and upwardly toward a central portion of the upper surface as seen in a side view of the cutting insert. The main cutting edge associated with the upper surface is curved and slopes downwardly toward each of the auxiliary cutting edges as seen in a front view of the cutting insert.

Abstract: A drill includes a center insert which is indexable, mounted in a center pocket, and has an elongate basic shape. One of two opposite longitudinal side contact surfaces of the cutting insert which run parallel to each other are urged against the side support surface of the center pocket. The side support surface of the center pocket is inclined in relation to the center axis of the drill body at an acute angle within the range of 3-8 degrees. An intermediate surface is formed between the side contact surface and an end surface. The intermediate surface is shorter than the side contact surface and forms an obtuse angle with the side contact surface.

Abstract: A drill holding tool includes a shaft and a drill-holding portion which has a recess defined axially in an outer periphery thereof so as to receive a flat center drill therein which has one end protrudes out from the distal end of the drill-holding portion. The recess is defined by two sidewalls and a bottom surface, and a threaded hole is defined through the bottom surface. Two semi-circular reception holes are defined in two insides of the two sidewalls and two positioning pieces are received in the reception holes. The center drill includes a positioning hole corresponding to the threaded hole in the recess and two semi-circular positioning notches in which the two positioning pieces are partially received. The center drill is a flat piece which saves material required and the positioning notches allow the center drill to be quickly and precisely positioned.

Abstract: A ready-for-use ceramic produced by sintering a blank and comprising an upper and a lower face, both of which have a support surface for mounting in a clamp mounting of a cutting tool, lateral faces connecting the upper and lower faces, and cutting edges which have chamfers.

Abstract: A cutting insert has a trigonal shape. The cutting insert has a peripheral surface that extends between two opposing identical end surfaces. A median plane (M) bisects the cutting insert between the end surfaces. A through bore extends between the end surfaces. A cutting edge, formed at the intersection of each end surface with the peripheral surface, is divided into three identical cutting sections. Each cutting section is located between two vertexes of the trigonal shape. Each cutting section has a convex primary cutting edge and a concave secondary cutting edge that merge together. An insert tangential abutment surface is located between the cutting edge and the through bore. A primary relief surface forms an insert internal obtuse angle with a first reference plane (P1). A secondary relief surface forms an insert internal acute angle with a second reference plane (P2).

Abstract: A cutting insert for a ball nose end mill includes a body including two opposed substantially flat retention surfaces. Each retention surface includes a chip control groove thereon extending from a point at or near an axial center of the body at an angle relative to the axial center of the body. The insert further includes a peripheral surface joining the two retention surfaces, wherein the peripheral surface includes a locating surface at a first end thereof and two arcuate surfaces at an opposed, second end thereof extending rearwardly from approximately the axial center of the second end and positioned on opposite sides of the insert symmetrically with respect to the centerline of the insert. The arcuate surfaces each including an arcuate cutting edge at the intersection of outer portion of a chip control groove and the arcuate surface. The arcuate surfaces are formed with a face clearance angle under the cutting edges.

Abstract: An assembly includes a double-sided indexable cutting insert and a reinforcing part. The assembly can be used to process metallic materials and the like. The polygonal, double-sided indexable cutting insert of the present invention has a plurality of convex portions at each corner portion. The level of the convex portions is lower than that of the corner cutting edges. Further, the reinforcing part of the present invention has flat portions that come into contact with the convex portions of the cutting insert at each corner portion. When the cutting insert and the reinforcing part are assembled together, the flat portions of the reinforcing part contact at least three convex portions of the cutting insert.

Abstract: An indexable cutting insert and a milling cutter with identical indexable cutting inserts. The indexable cutting insert has an upper surface, opposing lower surface, and a peripheral side surface. Major cutting edges are formed on an upper peripheral edge, with adjacent major rake surfaces on the upper surface. At least two of the major cutting edges have different insert axial rake angles at equivalent index points along the major cutting edges, and at least two of the major rake surfaces have different rake surface profile angles at planar sections which are perpendicular to the major cutting edges and contain an insert axis. The milling cutter has a milling cutter body with a plurality of identical insert receiving pockets, where an equal number of the identical indexable cutting inserts are removably seated, having active major cutting edges and active major rake surfaces with different axial and/or radial rake angles.

Abstract: A cutting element for use in a cutting operation, comprising a cutting edge (CE) capable of cutting out material from a workpiece during the operation, to form therein a workpiece corner of angle alpha. There exists at least one view of the cutting edge in which a portion of the cutting edge is delimitable by a first (L1) and a second (L2) line oriented tangentially to the portion of the cutting edge portion at respective tangency points A and B. The lines form therebetween a cutting angle corresponding to the workpiece corner angle alpha and have a vertex 0. For a bisector of the cutting angle intersecting the portion of the cutting edge at the point C, the projection C of the point C of the portion of the cutting edge on a line OL passing through the vertex 0 perpendicularly to the plane of the one view is located between projections A1 and B? of the respective points A and B of the portion of the cutting edge on the line OL.

Abstract: In a cutting tool having an indexable cutting insert with four cutting portions, the cutting insert is securable within a holder portion in four index positions by means of a fastener. The cutting insert has two opposing end surfaces with a peripheral side surface and a central axis extending therebetween, the peripheral side surface having exactly four abutment zones. The insert holder has a holder portion and a body portion, the holder portion having a sidewall surface with a first, second and third reaction zone. The cutting insert is divided into four imaginary quadrants about its central axis and the four abutment zones are located entirely in two of the four imaginary quadrants, and for each index position, three of the four abutment zones are in clamping contact with the three reaction zones.

Abstract: A cutting insert for milling operations, such as, face milling, slot milling, plunge milling, and ramping operations. The cutting insert exhibits a combination of favorable cutting edge strength, and unique cutting edge geometry, thus, allowing milling operations at relatively high feed rates. The cutting insert includes at least four cutting edges, wherein at least one of the cutting edges is a convex cutting edge. Certain embodiments of square cutting inserts will have four convex cutting edges which may be connected by nose corners. The convex cutting edge may comprise at least one of a circular arc, a portion of an ellipse, a portion of a parabola, a multi-segment spline curve, a straight line, or combinations of these. Wherein the convex cutting edge comprises a circular arc, the circular arc may have a radius greater than or equal to two times a radius of the largest circle that may be inscribed on the top surface.

Abstract: A method of making a cutting insert includes: (i) forming a blank having a substrate and superhard material, the substrate having more than 4 pockets, the superhard material disposed within the pockets; (ii) removing cutting tips from the blank by cutting the blank along cutting lines; (iii) providing a cutting insert body having a plurality of cavities for receiving a corresponding number of cutting tips; (iv) inserting a cutting tip into each of the plurality of cavities; and (v) brazing the cutting tips to the cutting insert body. A related cutting insert includes: a cutting insert body having a plurality of cavities formed therein; a plurality of cutting tips, each of the plurality of cutting tips disposed in a respective cavity, the cutting tips having a geometry that provides a mechanical retention or lock when inserted into the cavities of the cutting insert body, the cutting tips further being brazed in the cutting insert body.

Abstract: A cutting tool for machining large workpieces having relatively a large cutting amount and a cutting insert configured to be used with the cutting tool. The cutting tool includes a cutting insert and a wedge for clamping the cutting insert. The cutting insert has a polygonal top surface, which comprises a recessed portion having a plurality of inclined abutment surfaces which are inclined toward the center of the top surface. The outline of said recessed portion is twisted at a predetermined angle with respect to the outline of the top surface. The wedge includes a projecting portion that contacts the inclined abutment surface and pushes the cutting insert so that two side surfaces of the cutting insert can be supported by a radial inner side surface and a lateral supporting surface of an insert seat.

Abstract: A cutting insert of the present invention includes an upper surface; a lower surface; a side surface connected to the upper surface and the lower surface; and a cutting edge which is located along an intersection of the upper surface and the side surface, and includes a major cutting edge, a flat cutting edge, and a minor cutting edge located between the major cutting edge and the flat cutting edge. The upper surface includes a flat part located away from the cutting edge and being perpendicular to a central axis of the cutting insert, and a rake face inclined downward from the cutting edge to the flat part. In at least a part between the major cutting edge and the flat part, a groove part lies along the major cutting edge. The groove part includes the rake face and a rising face which is inclined upward from the rake face to the flat part and connects the rake face and the flat part.

Abstract: A tool for chip removing machining, including a basic body and two replaceable cutting inserts. Each insert includes a chip-removing main edge situated between a chip surface and a clearance surface, a first insert of which precedes a second insert during machining of a workpiece. The cutting inserts overlap each other in a zone defined by a borderline along which a surface generated by the main edge of the first cutting insert, with a time delay, is intersected by the main edge of the subsequent, second cutting insert. The main edge of the second cutting insert that afterwards intersects the already generated surface, is formed along a chip surface including primary and secondary sections, which have different shapes in cross-sections spaced-apart along the main edge in order to form a primary part edge and a secondary, reinforced part edge arranged to intersect the already generated surface.